Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: An electromagnetic fuel injector comprises a body having a fuel inlet and a fuel outlet and a base comprising a valve seat sealably connected to the body. A disk-shaped armature disposed at the fuel outlet for controlling the flow of fuel has an upper surface and a lower surface that comprises a sealing interface with the valve seat. A ring-shaped flexural element comprising a plurality of spaced flexural legs is in contact with the injector body and the upper surface of the armature and provides a spring bias between the body and armature upper surface. When the injector is closed, spring bias between the body and armature upper surface maintains the armature in a sealing position with the valve seat, and when the injector is open, increased spring bias between the body and armature upper surface impels the armature to return to a sealing position with the valve seat.

Abstract: An electromagnetic injector for controlling a fuel quantity to be fed into an internal combustion engine includes a valve body displaceable by an electromagnetic coil system, the valve body acting together with a magnet armature of the electromagnetic coil system. The electromagnetic coil system includes at least two concentrically positioned coils integrated into the magnetic circuit so that in each case a first pole body is positioned between two adjacent coils, and the inner and outer coil are respectively adjacent to a second pole body, the first and second pole bodies are components of the magnetic circuit of the electromagnetic coil system, and in each case adjacent coils may have a common field current flowing through them in opposite directional sense to each other.

Abstract: A method of directly setting an injector lift that involves the provisioning of a valve body having an uniform internal diameter, inserting a sleeve assembly to a predetermined distance and securing the sleeve assembly. The apparatus includes a sleeve, a lower armature guide and a seat, all of which can be integral so as to facilitate the setting of the injector lift. The sleeve assembly is press-fitted and secured by known attachment techniques.

Abstract: A fuel injector and a method of setting dynamic calibration for the fuel injector. The fuel injector has a body, a seat, an armature assembly, a resilient member, and a member. The resilient member biases the armature assembly toward the second position. And the member extends parallel to the longitudinal axis between a first portion and a second portion. The first portion supports the resilient member and engages the body, and the second portion has a filter. The method can be achieved, in part, by providing the member extending between the first portion and the second portion, fixing the filter to the second portion such that the filter extends toward from the first portion, moving the member along the longitudinal axis with respect to the body; and engaging the first portion with respect to the body such that the first portion supports the resilient member in a predetermined dynamic state.

Abstract: A top-feed electronic fuel injector for an internal combustion engine includes an injector body having a valve seat disposed opposite a generally cylindrical bore of nominal inner diameter defined within the injector body. A needle valve moves within the passage between a closed position against the valve seat, as urged by a coil spring disposed within the bore, and an open position away from the valve seat. The coil spring is seated against an end face a spring adjustment tube that is pressed into the bore. The spring adjustment tube, which is formed of rolled sheet stock to provide a “spiral-wound” configuration featuring at least 1.5 turns, end-to-end, when the spring adjustment tube is viewed in a transverse section, resiliently presses against the walls of the bore to maintain its position and, hence, calibrate the spring force applied to the needle valve.

Abstract: The invention relates to an injector for injecting fuel, which is at high pressure, into the combustion chambers of an internal combustion engine. In the injector housing of the injector, a control part and a nozzle needle are received movably, and the injection nozzle inlet is opened by opening a valve chamber and by pressure relief of a control chamber. In the injector housing, control chambers for actuating a nozzle needle and the control part are provided, which can be pressure-relieved via a common control valve.

Abstract: The present invention relates to an electromagnetically actuatable valve having a longitudinal valve axis (3), having an electromagnetic circuit (1, 2), having a movable actuating member (25), that cooperates with a fixed valve seat (23) for opening and closing the valve, and having an outlet opening (8) that is configured downstream of the valve seat (23). The actuating member (25) is executed in a bowl, trough, or saucer shape, having an actuating leg (26) and a supporting leg (27) that is configured so as to be substantially perpendicular to the former. The actuating leg (26), as a movable part of the actuating member (25), cooperates with an upper layer (15) of atomization disk (12), so as to form a sealing valve.

Abstract: A fuel injector includes a flexural element connected to a valve armature for restricting radial movement of the armature within a fuel passage. The flexural element is flat and exerts no force on the valve when it is closed but is flexed when the valve is opened and supplements the valve spring force during closing of the valve. The flexural element also is used to set the valve stroke length equal to the element's thickness. A flat tool presses a valve ball into the armature while the ball is seated on a valve seat until the flexural element engages a seat related surface. Engagement of the tool with the flexural element fixed to the armature assures that the flexural element is in an unloaded flat position when the valve is closed and establishes the valve stroke when the valve assembly and seat are installed in the injector body.

Abstract: In a fuel injection valve, a cylindrical valve body has a valve seat protruding radially inward out of an inner wall thereof and a needle supporting cylindrical inner wall. A nozzle needle is fixed to the armature so as to move together with the armature, while being supported slidably by the needle supporting cylindrical inner wall. The nozzle needle is provided with a valve portion to be seated on the valve seat when a coil is de-energized and inside thereof with a cavity into which fuel is introduced. A fuel accumulation bore is provided between inner circumference of the cylindrical valve body and outer circumference of the nozzle needle. With the construction mentioned above, the nozzle needle is provided with an opening through which the cavity communicates with the fuel accumulation bore.

Abstract: A fuel injector has a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector comprises a body, an armature, a spring, and a spring stop. The body has an inlet portion, an outlet portion, and a passage disposed between the inlet portion and the outlet portion. The armature is disposed within the passage and is displaceable along the axis relative to the body. The spring is disposed within the passage and applies a biasing force to the armature. The spring has a first end disposed proximate the armature and a second end opposite from the first end. The spring stop is disposed within the passage and has a first and second portion. The first portion includes at least one projection engaging the passage. The at least one projection extends obliquely with respect to the axis and in a direction general toward the inlet portion.

Abstract: A solenoid valve for controlling a fuel injector of an internal combustion engine, including an electromagnet 29, a displaceable armature having an armature plate 28 and an armature pin 27, and a control valve element 25 which is displaced with the armature and which cooperates with a valve seat 24 for opening and closing a fuel discharge channel 17 of a control pressure chamber 14 of the fuel injector 1. The armature plate 28 is mounted on the armature pin 27 so as to be slidably displaceable in opposition to the tensioning force of a restoring spring 35 acting on the armature plate 28 under the influence of the inert mass of the armature plate in the closing direction of the control valve element 25, and is pressed by the restoring spring 35 in its rest state against a stop part 26 attached to the armature pin 27. The stop part 26 is designed to encircle the periphery of the armature pin 27 by more than 180° in a plane perpendicular to the direction of movement of the armature pin.

Abstract: The fuel-injection valve has the feature that provision is made at the downstream end of the injection valve for a preparation attachment which is made of a gas-containing part and an insertion member. The downstream end of the injection valve with the preparation attachment is completely surrounded in the circumferential direction by a tubular, thin-walled, metallic gas-containing member. The gas-containing member is secured to the injection valve by a non-integral snap-fit, catch or clip connection to a plastic extrusion coating at least partially enveloping the valve housing. The corresponding connection elements are constructed in the form of projections and clips. The fuel-injection valve is particularly suited for injection into the intake passage of a mixture-compressing internal combustion engine with externally supplied ignition.

Abstract: The swirl injector for an internal combustion engine is an electronic fuel injector for a direct injection engine, either gasoline or diesel. The injector has a housing defining a fluid channel, a needle valve disposed in the fluid channel with a spring biasing the valve to a closed position, and a solenoid disposed in the housing encircling the fluid channel. The injector has a nozzle with a conical valve seat and a cylindrical discharge orifice. The needle tip is ball shaped, and the needle body has a plurality of helical grooves which are rectangular in cross section having a width to depth ratio of 1.5:1 at about a 46° angle adjacent the tip. The valve lift is 50 &mgr;m in 60 &mgr;s. The penetration, swirl speed, and pitch angle are controllable through the injection pressure, providing an enhanced fuel injector for dual mode fuel injection.

Abstract: A solenoid-operated fuel injection valve includes a container into which fuel is introduced, a needle member that is disposed in the container and that moves longitudinally, and an electromagnetic controller provided with first and second magnetic circuits through which suction forces can be controlled independently of each other. The electromagnetic controller changes an area of a fuel flow passage defined as a space between an inner surface of the container and an outer surface of the needle member by moving the needle member by means of the suction forces. The fuel injection valve may provide two limit strokes to achieve variable injection rates.

Abstract: An electromagnetic fuel injector comprises a body having a fuel inlet and a fuel outlet and a base comprising a valve seat sealably connected to the body. A disk-shaped armature disposed at the fuel outlet for controlling the flow of fuel has an upper surface and a lower surface that comprises a sealing interface with the valve seat. A ring-shaped flexural element comprising a plurality of spaced flexural legs is in contact with the injector body and the upper surface of the armature and provides a spring bias between the body and armature upper surface. When the injector is closed, spring bias between the body and armature upper surface maintains the armature in a sealing position with the valve seat, and when the injector is open, increased spring bias between the body and armature upper surface impels the armature to return to a sealing position with the valve seat.

Abstract: A fuel injector (10), including a housing (12), an armature assembly (14), an injector needle (16), a needle seat (18), a needle guide (20), and a orifice disc (22) containing one or more orifice metering pathways (24). The needle guide (20) contains a center guide bore (26) and a plurality of filtering passageways (28). The plurality of filtering passageways (28) are used to filter fuel passing through the needle guide (20) and induce swirl in the fuel to improve atomization.

Abstract: Disclosed is a fuel injection valve having at least two valve body parts, which each contact one another at a respective contact face and pressed against one another perpendicular to the contact face by a clamping device. An inflow conduit for fuel formed in both valve body parts passes through the contact faces, and a high fuel pressure prevails in it. At least one radially widened portion is embodied in the inflow conduit, near the contact face of at least one valve body part, so that this radially widened portion, as a result of the fuel pressure in the inflow conduit, undergoes an expansion in the axial direction. As a result, the region of the contact face surrounding the inflow conduit is pressed against the contact face of the contacting valve body part, so that the contact pressure of the contact faces increases, whereby the inflow conduit is thus better sealed off, and the force of the clamping device can be reduced.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An adjusting tube is disposed within the neck portion of the body. A spring is disposed within the neck portion of the body, the spring having an upstream end proximate to the adjusting tube and a downstream end opposite the upstream end. A filter and an O-ring retainer assembly are disposed proximate the upstream end. An armature having a lower portion is disposed within the neck portion of the body and displaceable along the axis relative to the body. The downstream end of the spring is disposed proximate to the armature, the spring applying a biasing force to the armature. A valve seal is substantially rigidly connected to the lower portion of the armature.

Abstract: A method of setting a distance between a first body and a second body in a fuel injector is disclosed. The method includes providing an intermediate body having a first end, a second end and a longitudinal axis, the first end being fixedly connected to the first body and the second end being fixedly connected to the second body. The intermediate body is compressed toward the longitudinal axis. The compression axially elongates the intermediate body, such that the first body is separated from the second body. An apparatus used to set the distance is also disclosed.

Abstract: A solenoid valve is provided which may be used to inject fuel into an internal combustion engine for automotive vehicles. The solenoid valve is designed to keep an air gap between a stator and an armature at a constant interval required to ensure a normal operation of the solenoid valve. The solenoid valve includes a spacer which is provided between the stator and the armature to keep the air gap without any hit of the armature on the stator. In one embodiment, the spacer is installed on a peripheral portion of the stator or the armature.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly and may include an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located within the tube assembly and integral with the adjusting tube; an O-ring that circumscribes the first end of the tube assembly and that is maintained by a retaining portion; and a first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: The invention relates to a micromechanically produced nozzle for producing reproducibly small drops which consist of a liquid container delimited by a silicon structure and a pyrex structure. The silicon structure is a silicon wafer consisting of a silicon oxide layer (SiO2) and a silicon nitride layer (SI3N4). The wafer has a nozzle of silicon oxide (SiO3), which forms a nozzle opening of a liquid container. The liquid is fed into the liquid container through a channel formed in the pyrex structure. A disk made of a piezoelectric material exerts a pressure on the liquid in the container, which passes through the nozzle in the form of a drop.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An adjusting tube is disposed within the neck portion of the body. A fuel filter is mounted inside the adjusting tube prior to the insertion of the adjusting tube into the fuel injector inlet tube. A spring is disposed within the neck portion of the body, the spring having an upstream end proximate to the adjusting tube and a downstream end opposite the upstream end. An armature having a lower portion is disposed within the neck portion of the body and displaceable along the axis relative to the body. The downstream end of the spring is disposed proximate to the armature, the spring applying a biasing force to the armature. A valve seal is substantially rigidly connected to the lower portion of the armature.

Abstract: A fuel injector valve for fuel injection systems of internal combustion engines has a magnetic coil, an armature to which the magnetic coil applies a force against a resetting spring in the lifting direction, and a valve needle connected to a valve closing member. The armature is able to move between a first stop connected to the valve needle and limiting the movement of the armature in the lifting direction and a second stop connected to the valve needle and limiting the movement of the armature against the lifting direction. The second stop is formed by a spring element.

Abstract: A fuel injection valve is capable of minimizing the waste of fuel and variations in the air-fuel ratio by weakening a water hammer action occurring as a result of sudden closing of a needle valve and thus suppressing the occurrence of a bouncing phenomenon. A water hammer absorbing member is provided between an armature and an injection hole to absorb and damp a water hammer pressure wave produced by sudden closing of the needle valve. Therefore, it is possible to reduce the pressure wave propagated to the armature, to which the needle valve is integrally secured, and hence possible to reduce the amount of lift of the needle valve due to a bouncing phenomenon. Accordingly, the amount of fuel excessively discharged is reduced. Thus, it becomes possible to minimize the waste of fuel and variations in the air-fuel ratio.

Abstract: A fuel injector (1), in particular for fuel injection systems of internal combustion engines, for direct injection of fuel into the combustion chamber of an internal combustion engine, has a solenoid (10), an armature (20), which is acted upon in a closing direction by a restoring spring (23), and a valve needle (3), which is linked in a force-locking manner to the armature (20), for actuating of a valve-closure member (4), which together with a valve-seat surface (6) forms a sealing seat. The armature (20) includes a first armature part (20a) and a second armature part (20b), the restoring spring (23) being supported on the first armature part (20a) and the second armature part (20b) being linked in a force-locked manner to the valve needle (3). The valve needle (3) is acted upon in the closing direction by the restoring spring (23) via the first armature part (20a) and the second armature part (20b) so that the valve-closure member (4) is held in a sealing position on the valve-seat surface (6).

Abstract: A control valve for a fuel injection nozzle, having a control chamber, into which a fluid conduit discharges, and a valve element, which rests on a valve seat in the control chamber, so that the fluid conduit is closed. An armature plate, which is disposed in a damping chamber and has a pressure piece that cooperates with the valve element, and an armature coil. The armature, formed by the pressure piece and the armature plate is prevented from bouncing in response to a closing motion. For that purpose, an overflow conduit is provided between the control chamber and the damping chamber.

Abstract: A method and apparatus for defining a spray pattern to reduce the variation in the metering, targeting, distribution, and atomization of the fuel output of a fuel injector. The fuel injector contains a closure member extending along the longitudinal axis of the injector. The closure member can be positioned contiguous to a seat to occlude fuel flow. A sealing radius is defined when the closure member is in this position. The closure member can also be positioned such that it is not contiguous to the seat, thereby permitting fuel flow. A plate is disposed proximate to the seat with a first and second face, the first face facing the seat. An inlet is located on the first face of the plate, and at least one chamber is disposed on the second face of the plate. The inlet and the at least one chamber are in fluid communication. An orifice disc is disposed in a confronting arrangement with the second face of the plate such that each chamber is located proximal to each orifice.

Abstract: A fuel injector (1) for fuel injection systems of internal combustion engines is specially designed for the direct injection of fuel into the combustion chamber of an internal combustion engine. It is provided with a solenoid coil (10), a two-part armature (20a, 20b) that is acted upon through the solenoid coil (10) in a closing direction by a first resetting spring (23a), and a valve needle (3) that is connected to the larger armature part (20a) in a force-locking manner, for actuating a valve-closure member (4) which together with a valve seat surface (6) forms a sealing seat. The first armature part (20a) is acted upon in the closing direction by the first resetting spring (23a), and the second armature part (20b) is acted upon in the closing direction by the second resetting spring (23b), the spring constants of the resetting springs (23a, 23b) being different.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; an O-ring that circumscribes the second end of the tube assembly and that is maintained by a flared end of a snap-fit type retainer; and a first attachment portion.

Abstract: A modular fuel injector is disclosed for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly; and a first attachment portion.

Abstract: A fuel injector is provided. The fuel injector also includes a multi-layer orifice plate assembly located at the housing outlet. The orifice plate assembly includes a first orifice plate having a plurality of first openings extending therethrough and a second orifice plate disposed proximate to the first orifice plate. The second orifice plate includes a first face having a perimeter, and a plurality of channels extending radially therethrough to the longitudinal axis. The second orifice plate also includes a second face disposed opposite the first face and a plurality of second openings extending between the first face and the second face. The fuel injector also includes an air assist sleeve disposed about the housing proximate to the outlet. The air assist sleeve includes at least one air channel in communication with the plurality of channels. A method of providing a fuel/air mixture is also provided.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector, in particular a high-pressure injector for directly injecting fuel into a combustion chamber of a mixture-compression, spark-ignition internal combustion engine, which is characterized in that on a valve seat element a conical section is formed having a valve seat surface, to which an outlet opening is immediately connected on the downstream side. The outlet opening has an intake plane, an outlet plane, and a central axis, the central point of the intake plane being offset with respect to the valve longitudinal axis and the central axis running diagonally with respect to the valve longitudinal axis. Upstream of the valve seat element a disk-shaped swirl element is arranged, which can be used both for generating a right swirl as well as a left swirl.

Abstract: A fuel injector including a fuel intake, having an excitable actuating device using which a valve-closure member can be moved, having a fixed valve seat configured on a valve seat element, with which valve-closure member cooperates for opening and closing the valve. Also included in the fuel injector are a fuel outlet provided downstream of the valve seat, and a sleeve-shaped connecting part, that has an interior longitudinal opening and that receives the valve seat element. The thin-wall connecting part has formations that increase the rigidity and prevent a bending or a folding of the connecting part, the formations being executed in the shape of longitudinal creases. The valve is particularly well-suited for use in fuel injection systems of mixture-compressing, spark-ignited internal combustion engines.

Abstract: An injector coil body assembly with upper and lower coil bodies is held together with a spring type press fit instead of welding. The coil bodies are made with generally tubular connecting portions telescoped together around the magnetic coil. The downwardly open tubular lower portion of the upper body is longer and slightly smaller than the connecting upwardly open tubular upper portion of the lower body so that the lower portion of the upper body fits into the upper portion of the lower body. A longitudinal slot in the upper body lower portion allows the lower portion to spring in slightly upon insertion into the lower body upper portion so that the upper and lower bodies are retained in assembly by a spring biased press fit. The press fit holds the telescoped portions in close contact, providing an efficient path for carrying the magnetic flux of the coil.

Abstract: An electromagnetically actuated valve (1) has a core (5), a solenoid coil (8) and an armature that can be acted upon by the solenoid coil (8) in a stroke direction in opposition to a restoring spring (27), and a valve needle (13). The valve needle (13) is fixedly joined both to the armature (11) as well as to a valve-closure member, which cooperates with a fixed valve seat, and constitutes a movable valve element. On the valve needle (13), between the armature (11) and the valve-closure member, an auxiliary body (30) is arranged, which is movable relative to the valve needle (13). The valve needle (13) is designed as having a driving arrangement (34) such that, in response to a motion of the auxiliary body (30) in the stroke direction, the valve needle (13) can be accelerated in the same direction by energy transfer, and a rapid opening of the valve is realized.

Abstract: The injector has a hollow body housing a fuel metering valve closed by a closing spring; and a support housing an electromagnet controlling an armature. The support is connected to the hollow body, and the armature provides for opening the valve. The armature is fitted inside the hollow body by means of a leaf spring hinge having an annular portion fixed between the hollow body and the support, and a projecting radial tongue fixed to a central portion of the armature. The tongue, together with at least one radial appendix of the leaf spring hinge, provides for arresting the armature with a predetermined clearance with respect to the core of the electromagnet.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located within the tube assembly and integral with the adjusting tube; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector is disclosed. The fuel injector includes a hollow body having an upstream segment and a downstream segment and a valve. The valve has a needle assembly which includes an upstream segment having a first longitudinal channel extending therethrough and a magnetic armature located within the first longitudinal channel. The armature includes a passage extending therethrough. The needle assembly also includes a downstream segment having a second longitudinal channel co-axial with and communicating with the first longitudinal channel. The second longitudinal channel extends through the downstream segment. The needle assembly also includes a seating body located at a downstream end of the downstream segment and a transverse passage located upstream of the seating body. The transverse passage communicates with at least one of the first and the second longitudinal channels. A method of fabricating a needle assembly for a fuel injector is also disclosed.

Abstract: A fuel injection valve includes a valve seat member having a valve bore, and an injector plate coupled to an outer end face of the valve seat member. A fuel diffusion chamber is defined between the valve seat member and the injector plate. The injector plate is provided with a plurality of fuel injection bores which are parted on a plane including an axis of the valve bore into primary and secondary groups for injecting fuel toward primary and secondary intake ports. When a direction of arrangement of the primary and secondary intake ports is represented by X, and a direction perpendicular to the direction of arrangement is represented by Y, the fuel injection bores of the primary and secondary groups are formed so that they are inclined to a side opposite from the axis of the valve bore only in a direction X toward a downstream side.

Abstract: In a fuel injection valve body for a direct injection type internal combustion engine, an entire nozzle body tip portion is formed in a conical shape protruding from a nozzle body outer peripheral surface covered with a cap. Therefore, neither a corner portion or a recessed portion is formed on a surface of the nozzle body tip portion. This prevents heat generated by combustion from concentrating at a corner portion or a surface area from enlarging by a recessed portion, which in turn prevents heat generated by combustion from increasing the temperature of the nozzle body tip portion. Moreover, since a foremost portion of a spherical shape is formed such that it does not form a corner portion or a recessed portion in a peripheral portion of a conical shape, heat generated by combustion does not increase the temperature of the nozzle body tip portion. The temperature of a nozzle hole can therefore be prevented from increasing and accumulation of deposits can be restricted.

Abstract: The present invention provides a fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An armature is disposed within the neck portion of the body and displaceable along the axis relative to the body. A spring is disposed within the neck portion and applies a biasing force to the armature. The spring has a downstream end disposed proximate the armature and an upstream end opposite from the downstream end. An adjusting tube is disposed within the neck portion of the body and proximate to the upstream end of the spring. The adjusting tube varies the biasing force applied by the spring to the armature.