Needle-type Projection Patents (Class 239/585.5)
  • Patent number: 7341204
    Abstract: In a fuel injection valve in which a funnel-shaped fuel collecting recess 35 is provided between a valve seat 8 and an outlet hole 7, and a flat fuel diffusion chamber 36 which diffuses a fuel radially outward and guides the fuel to a plurality of fuel injection holes 11 is provided between opposed surfaces of a valve seat member 3 and an injector plate 10, a seating portion 16a having a spherical band shape, and a valve tip end portion 16b which projects into a cone shape toward a center of the outlet hole 7 from the seating portion 16a and leaves its top portion in the outlet hole 7 even at the time of valve opening of a valve body 18 are formed at the valve body 18, a cone angle ? of the valve tip end portion 16b is set to be larger than a funnel angle ? of the fuel collecting recess 35, and an inner peripheral surface 7A of the outlet hole 7 is formed along an inner peripheral side curved surface of a virtual torus T so that the inner peripheral surface is connected to a bottom surface of the fuel collect
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: March 11, 2008
    Assignee: Keihin Corporation
    Inventor: Akira Akabane
  • Patent number: 7337986
    Abstract: In a fuel injection valve for slanted fuel injection, provided between a conical flow path and an injection port is an intermediate flow path having a cylindrical surface coaxial to the conical flow path, so that the injection port has a portion of the cylindrical surface connected to the conical surface of the conical flow path and another portion of the cylindrical surface connected to the cylindrical surface of the intermediate flow path, whereby generation of stagnation of flow of fuel is suppressed to decrease the formation of the carbon deposit. The intermediate flow path has a tapered conical surface that is connected to a downstream side end portion of said cylindrical surface and that includes a diameter gradually decreases in the direction of flow of fuel to cope with where the injection port diameter is small. A cone apex angle of the conical surface of the intermediate flow path is smaller than a cone apex angle of the valve seat surface.
    Type: Grant
    Filed: February 4, 2003
    Date of Patent: March 4, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Norihisa Fukutomi
  • Patent number: 7331654
    Abstract: The invention relates to a solenoid valve made using certain materials which is capable of operation at high frequencies and which can be made as a compact unit. The plunger (1) is made from an electromagnetic material having a saturation flux density greater than 1.2 Tesla preferably more than 1.6 Tesla, the bore leading from the valve head chamber (14) to the nozzle orifice (12) has a length to diameter ratio of less than 5:1 preferably between 2:1 and 4:1 and the nozzle orifice (12) has a diameter of 80 micrometer or less. The invention also relates to method for operating a drop on demand ink jet printer incorporating such a valve.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 19, 2008
    Assignee: Willett International Limited
    Inventors: David Andrew Horsnell, Matthew Brian Tomlin, Ammar Lecheheb, Oliver John Prime, Michael John Fox, Christopher Michael Bates
  • Patent number: 7331537
    Abstract: A fuel injection valve for internal combustion engines, having a valve body (1) in which a bore (3) is embodied that is defined on its end toward the combustion chamber by a valve seat (18) at which at least one injection opening (20) originates. The hollow valve needle (8) is located longitudinally displaceably in the bore (3) and has a valve sealing face (35) on its end oriented toward the valve seat (18). A first sealing region (31; 34) and a second sealing region (32; 46; 48) are embodied on the valve sealing face (35), and upon contact of the hollow valve needle (8) with the valve seat (18), the first sealing region (31; 34) upstream of the at least one injection opening (20) and the second sealing region (32; 46; 48) downstream of that injection opening effect sealing between the valve sealing face (35) and the valve seat (18) (FIG. 1).
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: February 19, 2008
    Assignee: Robert Bosch GmbH
    Inventors: Thomas Kuegler, Jochen Mertens, Hasiman Ueskuedar
  • Publication number: 20080011887
    Abstract: A compressed natural gas fuel injector including a housing, an inlet, an outlet, a seat, a closure member, and an attached nozzle. In a preferred embodiment, the inlet and outlet communicate a flow of gaseous fuel regulated by the closure member. The gaseous fuel passes through the seat, which is coupled to a rim surface of a retainer portion of the attached nozzle, and into a flow passage that further communicates the flow of gaseous fuel into one or more flow channels. The orientation of the flow channels within the attached nozzle greatly affects the discharge pattern and mixing characteristics of the gaseous fuel within an intake manifold. A method of flowing gaseous fuel through the fuel injector is also described.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 17, 2008
    Inventor: James R. Parish
  • Patent number: 7314184
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The polymeric housing has a passageway extending between an inlet and an outlet along a longitudinal axis. The pole piece is disposed in the passageway. The metering assembly is secured to the polymeric housing proximate the outlet. The metering assembly has a seat molded to a polymeric support member via at least one annular ridge. A method of making a metering assembly is described.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: January 1, 2008
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael J. Hornby
  • Patent number: 7311273
    Abstract: A fluid injection device including a protruding needle. One end of the needle forms a valve and can be moved between a closed position, in which the valve seals the fluid-release opening, and an open position, in which the valve is positioned at a controlled distance from the opening. Movement of the valve between the closed position and the open position is produced by the controlled intrinsic extension of the protruding needle.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: December 25, 2007
    Assignee: Renault s.a.s.
    Inventors: Andre Agneray, Laurent Levin
  • Patent number: 7309031
    Abstract: A fuel injection valve includes a fuel injection port, a needle for cutting the fuel flow into the fuel injection port and a needle mover for moving the needle away from the fuel injection port and allowing the fuel to flow into the fuel injection port. When the needle is moved away from the fuel injection port by the needle mover, the force is applied by a force applicator to the needle away from the fuel injection port only during the period when the needle is moved away from the fuel injection port to less than a predetermined degree.
    Type: Grant
    Filed: September 15, 2004
    Date of Patent: December 18, 2007
    Assignees: Nippon Soken, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Moriyasu Goto, Shigeiku Enomoto, Kazuhiro Omae
  • Patent number: 7309025
    Abstract: A fuel injection method is provided for correcting the fuel injection amount accurately by eliminating offset components when detecting a current flowing through a solenoid for fuel injection. A current component, which is detected during normal running and a drive current flowing through the solenoid for fuel injection is OFF (Step 11), is input to an A/D converter that stores the value thereof (Step 12). Thereafter, the drive current is turned ON (Step S13), elapse of a fixed time period is waited (Step S14), and an input voltage of the A/D converter is detected (Step S15). A difference current (offset component) is calculated by subtracting the offset voltage from the input voltage (Step S16), and a current span is adjusted based on a span correction factor (Step S17). Thereafter, a pulse width current correction factor is calculated (Step S2a) and, based on the pulse width current correction factor, a drive pulse width is calculated (Step S2b) and provided to the solenoid.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: December 18, 2007
    Assignee: Mikuni Corporation
    Inventors: Shigeru Yamazaki, Hirokazu Hirosawa
  • Patent number: 7309033
    Abstract: A fuel injector and various methods relating to the assembly of the fuel injector. The fuel injector includes a power group subassembly and a valve group subassembly having a respectively connected first and second connector portions. The power group subassembly includes an electromagnetic coil, a housing, at least one terminal, and at least one overmold formed over the coil and housing. The valve group subassembly insertable within the overmold includes a tube assembly having an inlet tube and a filter assembly. A pole piece couples the inlet tube to one end of a non-magnetic shell having a valve body coupled to the opposite end. An axially displaceable armature assembly confronts the pole piece and is adjustably biased by a member engaged with an adjusting tube with a filter assembly mounted thereon. The seat assembly includes a flow portion and a securement portion having respective first and second axial lengths at least equal to one another.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: December 18, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael Dallmeyer
  • Patent number: 7306173
    Abstract: A fuel injector for fuel-injection systems of internal combustion engines has a solenoid coil; a valve needle that is operatively connected to the solenoid coil and acted upon by a restoring spring in a closing direction, in order to actuate a valve-closure member which, together with a valve-seat surface formed at a valve-seat member, forms a sealing seat; and at least two spray-discharge orifices which are formed in the valve-seat member. The spray-discharge orifices are formed in the valve-seat member in such a way that they are shielded from mixture flows circulating in a combustion chamber of the internal combustion engine.
    Type: Grant
    Filed: March 16, 2002
    Date of Patent: December 11, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Guido Pilgram, Joerg Heyse
  • Patent number: 7306168
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The polymeric housing has a passageway extending between an inlet and an outlet along a longitudinal axis. The pole piece is disposed in the passageway, the pole piece having a through opening. The filter assembly has a portion disposed in the through opening of the pole piece. The coil assembly is disposed in the polymeric housing to surround the pole piece. The spring member is disposed partly in the pole piece and including a spring portion contiguous with the portion of the filter assembly. The armature assembly is disposed in the passageway in a first position having a first portion confronting the pole piece and in a second position having a closure member contiguous to an end face of the pole piece. The metering assembly is secured to the polymeric housing proximate the outlet.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: December 11, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael J. Hornby
  • Patent number: 7306169
    Abstract: A needle valve 20 having a seat contact section 24 at a leading end is provided. A nozzle body 22 having a seat section 26 with which the seat contact section 24 comes into contact is provided. The nozzle body 22 comprises a tapered surface 34, which includes the seat section 26, and a fuel receiver section 28, which includes a spherically shaped sack wall surface 36. The leading end of the needle valve 20 comprises a first protrusion 38, which is tapered to have a greater taper angle than the tapered surface 34, and a second protrusion 40, which is tapered to have a smaller taper angle than the first protrusion 38. More specifically, the second protrusion 40 is conically shaped.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: December 11, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Eriko Matsumura
  • Patent number: 7303144
    Abstract: Among other aspects shown and described, a fuel supply apparatus that provides multiple fuel spray targeting angles as a function of fuel pressure towards a combustion chamber of an engine to reduce hydrocarbon emission during cold-start or hot-start. A method and fuel system are also shown and described.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: December 4, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Zeki Alyanak
  • Patent number: 7300002
    Abstract: A dosing device for liquid fuels, in particular for input into a chemical reformer in order to recover hydrogen or into a post-combustion device in order to generate heat, includes at least one metering device for metering fuel into a metering conduit and a nozzle body, adjoining the metering conduit, includes at least one spray discharge opening which opens into a metering chamber, including a nozzle body having a perforated spray insert in which at least one spray discharge opening is disposed.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: November 27, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Frank Miller, Hartmut Albrodt
  • Patent number: 7293757
    Abstract: An electromagnetic fuel injection valve has a rear end of a magnetic body coaxially connected to a front portion of a fixed core via a non-magnetic body. A coil assembly surrounds a rear portion of the magnetic body and the fixed core. A bobbin includes a cylindrical portion; a pair of flanges protruding radially outward from opposite ends of the cylindrical portion; and a terminal boss portion protruding sideways from one of the flanges disposed at a side opposite from the magnetic body and to which a pair of power-receiving-side connecting terminals are fixed. Engagement recesses are recessed inward on opposite sides of the terminal boss portion connected to the one flange wherein intermediate portions of a pair of coil ends extending from opposite ends of a coil pass through and engage the engagement recesses and are electrodeposited to a pair of electrodeposition portions provided with the connecting terminals.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: November 13, 2007
    Assignee: Keihin Corporation
    Inventor: Akira Akabane
  • Patent number: 7284712
    Abstract: A valve back pressure chamber is provided to exert a back pressure of a first valve needle. Furthermore, a hydraulic pressure passage is provided to extend through the valve back pressure chamber. A valve body is provided to a second valve needle and is driven to connect and disconnect between the hydraulic pressure passage and a fuel tank and thereby to drive the first valve needle. The second valve needle is driven by hydraulic pressure induced by an actuator.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: October 23, 2007
    Assignee: Denso Corporation
    Inventors: Kenji Funai, Masatoshi Kuroyanagi, Akira Shibata, Kenji Date
  • Publication number: 20070235669
    Abstract: In a fluid injection valve, a valve needle and a moving core are installed in the valve housing to be slidable in an axial direction. The moving core has a through hole in which the valve needle is slidably inserted. A stopper provided on the valve needle moves the valve needle integrally with the moving core when the moving core travels toward the fixed core with respect to the needle valve. An elastic member biases the valve needle away from the fixed core, and a helical spring biases the moving core toward the fixed core. A spring seat supports one axial end of the helical spring in both of the axial direction and a radial direction of the helical spring.
    Type: Application
    Filed: April 9, 2007
    Publication date: October 11, 2007
    Applicants: Denso Corporation, Nippon Soken, Inc.
    Inventors: Yoshihito Suzuki, Moriyasu Goto, Toyoji Nishiwaki
  • Patent number: 7278593
    Abstract: A common rail fuel injector comprises a three-way control valve that controls the flow of high-pressure fuel to a fuel cavity for fuel injection. Specifically, when the control valve is transitioning to a first, on position, from a second, off position, high-pressure fuel is provided to both the fuel cavity and to a check control cavity, thereby preventing fuel injection until the control valve seats in the first, on position. Once seated in the first, on position, the control valve only provides high-pressure fuel to the fuel cavity allowing fuel injection to occur. To stop injection, the control valve is moved from the first, on position to the second, closed position. Once again, while the control valve is in the transition location between the two positions, high-pressure fuel is provided to both the fuel cavity and to the check control cavity thereby terminating injection.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: October 9, 2007
    Assignee: Caterpillar Inc.
    Inventors: Yongxin Wang, Ye Tian, Norman D. Knapp, Norval J. Wiemken
  • Patent number: 7278594
    Abstract: A fuel injector 10 may comprise a valve body 14 having a fuel path, a valve seat 23 fixed to a downstream end of the valve body, and a valve 25 that opens and closes a fuel injection hole of the valve seat 23. The valve may be housed within the valve body in a manner allowing sliding. An armature 31 may be attached to an upstream end of the valve 25, and a valve closing element 32 may be attached to a downstream end of the valve 25. A core 21 may be disposed at an upstream side of the armature 31. A downstream end surface of the core 21 faces an upstream end surface of the armature 31. When the valve 25 opens the fuel injection hole, the downstream end surface of the core 21 makes contact with the upstream end surface of the armature 31. A non-magnetic ring 20 may be disposed at an outer circumference side of the armature 31 and the core 21.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: October 9, 2007
    Assignee: Aisan Kogyo Kabushiki Kaisha
    Inventors: Kazuaki Koyanagi, Hiroshi Kawazoe
  • Publication number: 20070228191
    Abstract: A fluid-injecting system includes a nozzle assembly which includes a housing defining an outlet cooling passage, an outlet control passage, at least one inlet supply passageway, and an injection orifice. The nozzle assembly also includes a shaft disposed within the housing and movable between a closed position and an open position. The fluid-injecting system further includes a first valve in fluid communication with the nozzle assembly configured to regulate the supply of a fluid through the at least one inlet passageway and a second valve in fluid communication with the nozzle assembly to regulate a flow of fluid through the outlet passageway.
    Type: Application
    Filed: December 22, 2006
    Publication date: October 4, 2007
    Inventors: Michael P. Harmon, Cho Y. Liang
  • Patent number: 7273185
    Abstract: The invention relates to a device for injecting fuel into a combustion chamber of an internal combustion engine, and which includes a fuel injector which can be acted upon by fuel at high pressure via a high-pressure source and is actuatable via a metering valve. Associated with the injection valve member is a damping element, which is movable independently of it and defines a damping chamber. The damping element has at least one overflow conduit for connecting the damping chamber to a further hydraulic chamber.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: September 25, 2007
    Assignee: Robert Bosch GmbH
    Inventor: Hans-Christoph Magel
  • Patent number: 7273186
    Abstract: In a fuel injector (1) configured so that fuel injection is controlled by a solenoid valve (4), the solenoid valve (4) comprises an electromagnet (43), an armature bolt (41) that has a ball (42) and a plate member (41A) attached thereto and is spring-biased in the valve closing direction by a spring member (48), a stopper member (49) that limits movement of the plate member (41A) in order to limit the maximum stroke of the ball (42) and an armature plate (44) through which the armature bolt (41) passes and which collaborates with the solenoid valve (4), the contact area (S2) between the armature plate (44) and the plate member (41A) being made larger than the contact area (S1) between the plate member (41A) and the stopper member (49).
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: September 25, 2007
    Assignee: Bosch Automotive Systems Corp.
    Inventors: Kenichi Kubo, Eiji Hoshikawa
  • Patent number: 7264181
    Abstract: Using a swirl type fuel injection valve, a concentrated spray area and a thin spray area are formed, the positions thereof are adjusted, and the spray is made to conform to the geometric shape of the engine and mounting position of the fuel injection valve, so as to reduce the fuel consumption and control the unburnt components in exhaust gas. The fuel injection valve is so constructed that a step is formed on the injection hole opening of the fuel injection valve, so as to provide two or more edge transition portions at the injection hole opening, resulting from the step, and the line connecting the edge transition portions forms an oblique angle relative to the wall formed by the step perpendicular to the injection hole center axis and the angled wall.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: September 4, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Motoyuki Abe, Yoshio Okamoto, Yuzo Kadomukai, Makoto Yamakado, Ayumu Miyajima, Hiromasa Kubo, Toru Ishikawa, Yasuo Namaizawa
  • Patent number: 7261246
    Abstract: A sealing element for a fuel injector insertable into a receiving bore of a cylinder head of an internal combustion engine for direct injection of fuel into a combustion chamber of the internal combustion engine includes a sealing element surrounding a nozzle body of the fuel injector peripherally. The sealing element includes a base body having an axial recess through which the nozzle body extends. The base body also has an annular recess which communicates with the recess and into which the sealing element is introduced. At a first contact face, the base body is in at least indirect contact with an end face of the fuel injector, and at a second contact face opposite the first contact face, the base body is at least in indirect contact with a step of the receiving bore.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: August 28, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Heinz-Martin Krause, Stefan Lauter
  • Patent number: 7258282
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The polymeric housing has a passageway extending between an inlet and an outlet along a longitudinal axis. The pole piece is disposed in the passageway. The metering assembly is secured to the polymeric housing proximate the outlet. The metering assembly has a seat molded to a polymeric support member. The polymeric support member may be cylindrical and bonded to the polymeric bore proximate the outlet. A method of operating the fuel injector is described.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: August 21, 2007
    Assignee: Siemens VDO Automotive Corporaton
    Inventor: Michael J. Hornby
  • Patent number: 7258287
    Abstract: A fuel injector includes a body, filter, and damper member. The body extends along a longitudinal axis between an inlet end and an outlet end with a flow passage extending therebetween. The filter is disposed in the flow passage proximate the inlet end. The damper member extends from a first terminus to a second terminus. The first terminus is proximal to the longitudinal axis, and the second terminus is distal to the longitudinal axis. The damper member extends from the first terminus about the longitudinal axis towards the second terminus in a generally circular path to define an aperture that permits fluid communication between inlet end and the filter. The damper member is secured to the flow passage between the inlet end and the filter. A damper member is also shown and described. A method of reducing sound in the valve group subassembly is also disclosed.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: August 21, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventors: Yong D. Cho, Zeki Alyanak
  • Patent number: 7260462
    Abstract: A method for controlling an electromagnetic valve, in particular for an automatic transmission of a motor vehicle. With known methods, electromagnetic valves are triggered with a pulse-width-modulated signal having a constant clock frequency. The object is to provide a method by which a rapid response characteristic and a high adjustment precision of the electromagnetic valve are made possible. The specific properties of a hydraulic system in which electromagnetic valves are used, in particular the rigidity and damping, are not constant but instead change considerably under different operating states of the hydraulic system and/or with different performance quantities of the electromagnetic valve. These different properties are taken into account through the change in the clock frequency as a function of performance quantities of the electromagnetic valve.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: August 21, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Norbert Keim, Christof Ott, Wulf-Siegfried Bayha, Martin Krohn, Bernd Huber, Jens Dorfschmid, Juergen Semler
  • Patent number: 7258281
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The polymeric housing has a passageway extending between an inlet and an outlet along a longitudinal axis. The pole piece is disposed in the passageway. The metering assembly is secured to the polymeric housing proximate the outlet. The metering assembly has a guide member to guide a closure member through an aperture and along the longitudinal axis. The guide member may be cup-shaped and include offset apertures to allow fuel to travel along the passageway toward the outlet.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: August 21, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael J. Hornby
  • Patent number: 7258284
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The polymeric housing has a passageway extending between an inlet and an outlet along a longitudinal axis. The pole piece is disposed in the passageway. The metering assembly is secured to the polymeric housing proximate the outlet. The metering assembly has an O-ring disposed between a seat molded to a polymeric support member. The polymeric support member includes a peripheral portion bonded to the polymeric housing proximate the outlet. A method of sealing a fuel injector outlet end is described.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: August 21, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael J. Hornby
  • Patent number: 7255289
    Abstract: A fuel injector (1) for an internal-combustion engine has a shell (2) provided with two opposite terminal portions; the first terminal portion (4) has an inlet (7) for supply of the fuel and is generally designed to extend outside the engine, whilst the second terminal portion (5) has a nozzle (9) communicating with said inlet (7), is designed to be housed in the engine and has, in the radial direction, dimensions smaller than those of the first portion (4); the injector (1) further has an actuator (16) and a servo valve (15) housed in the first terminal portion (4); the servo valve (15) is provided with an open/close element (32), which can slide axially, under the action of the actuator (16) and substantially in a fluid-tight way, in a seat (27) and is subjected to an axial resultant of pressure of the fuel that is substantially zero; the fuel inlet (7) is made laterally in an intermediate axial position between the actuator (16) and the nozzle (9).
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: August 14, 2007
    Assignee: C.R.F. Societe Consortile per Azioni
    Inventors: Mario Ricco, Sisto Luigi De Matthaeis, Adriano Gorgoglione, Marco Petrachi
  • Patent number: 7252245
    Abstract: A fuel injection valve includes a valve member, a first stop member, a second stop member, a movable core, a fixed core, and a coil. The valve member opens and closes an injection nozzle. The first stop member protrudes radially outward from said valve member. The second stop member protrudes radially outward from said valve member. The movable core is sandwiched between said first and second stop members. The movable core and one of said first and second stop members defines a fuel chamber. The fixed core is axially displaced from said movable core. The coil causes reciprocal axial displacement of said valve member such that said movable core axially reciprocates toward and away from said fixed core therewith.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: August 7, 2007
    Assignee: DENSO Corporation
    Inventor: Toyoji Nishiwaki
  • Patent number: 7240859
    Abstract: A fuel-injection system in an internal-combustion engine is provided with an electroinjector (1) comprising an injection nozzle (5), and a needle (7) mobile along an opening stroke and a closing stroke for opening/closing the nozzle (5) under the control of an electroactuator device (8). The opening stroke of the needle (7) is controlled by a rod (14) pushed by the pressure of the fuel in a control chamber (15), in such a way as to keep the needle (7) normally in the position for closing the nozzle (5). The control chamber (15) is equipped with an inlet duct (18) having a pre-set diameter (D4) and with an outlet passage (24) having a diameter (D5) and controlled by a control valve (16).
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: July 10, 2007
    Assignee: CRF Societa Consortile Per Azioni
    Inventors: Mario Ricco, Sisto Luigi De Matthaeis, Antonio Gravina, Sergio Stucchi
  • Patent number: 7237731
    Abstract: A fuel injector has a housing extending along a longitudinal axis between an inlet and an outlet. A seat assembly is disposed in a body proximate the outlet. The seat assembly includes a flow portion and a securement portion. The flow portion extends along the longitudinal axis between a first surface and an orifice disk retention surface at a first length. The flow portion has a seat orifice extending therethrough and an orifice disk coupled to the orifice disk retention surface so that the orifice plate is aligned in a fixed spatial axial orientation with respect to the flow portion. The securement portion extends along the longitudinal axis away from the orifice disk retention surface at a second length greater than the first length. A method of maintaining a fixed spatial axial orientation and dimensional symmetry of at least one of the seat and orifice disk in the body is disclosed.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: July 3, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventors: Michael P. Dallmeyer, William J. Imoehl, James P. Fochtman, Fredrick L. Barnes
  • Patent number: 7234654
    Abstract: A fuel injector, in particular for the direct injection of fuel into a combustion chamber of an internal combustion engine, having a valve-closure member which cooperates with a valve-seat surface formed on a valve-seat body, to form a sealing seat, includes at least one spray-discharge orifice provided downstream from the sealing seat. The spray-discharge orifice has a guide region and an exit region arranged at its discharge-side end. The exit region widens in a stepped manner by at least one first step and/or at least in part continuously beginning with a transition from the guide region into the exit region. A fuel jet which emerges from the guide region at the transition and widens essentially uniformly at a jet angle, passes a discharge-side end of the exit region with a gap dimension of a gap after a distance s, the gap dimension being greater than zero and a first volume remaining in the exit region between the fuel jet and the inner walls of the exit region.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: June 26, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Volker Holzgrefe, Stefan Arndt
  • Patent number: 7219847
    Abstract: A fuel injector is described that includes a polymeric housing, pole piece, filter assembly, coil assembly, spring member, armature assembly and metering assembly. The housing has a passageway extending between an inlet opening and an outlet opening along a longitudinal axis. The pole piece is disposed in the passageway and has a through opening. The filter assembly has a portion disposed in the through opening of the pole piece. The coil assembly is disposed in the housing to surround the pole piece. The spring member is disposed partly in the pole piece and includes a spring portion contiguous with the portion of the filter assembly. The armature assembly is disposed in the passageway in a first position confronting the end face of the pole piece and in a second position contiguous to an end face of the pole piece. The metering assembly has a seat secured to a polymeric support member.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: May 22, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael J. Hornby
  • Patent number: 7213775
    Abstract: The invention describes an injector device specifically designed for the injection of an alternative fuel such as LPG, methane, hydrogen or others, in an internal combustion engine. In the injector device, the shutter ensuring sealing in closing condition is separated with respect to the metering means with gauged hole, which perform the function of metering fuel during injection, and it is arranged downstream from said metering means. The shutter is controlled by a solenoid, which is again arranged on the downstream side with respect to said metering means.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: May 8, 2007
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Sisto Luigi De Matthaeis, Claudio Amorese, Dario Manodoro, Raffaele Ricco
  • Patent number: 7204433
    Abstract: A fuel injection valve has: a tubular body, a valve seat member, a valve body, a core tube, a bias spring, and an electromagnetic actuator. The core tube is press fitted into the tubular body. The core tube has a first end side opposing an absorption section of the valve body in such a manner as to form an axial gap interposed between the first end side of the core tube and the absorption section. The core tube has a second end side axially extending in the tubular body to a certain position on a way to the second end side of the tubular body. The axially extending second end side of the core tube has an outer periphery which is formed with a reduced diameter section for increasing an accuracy in positioning the core tube when the core tube is press fitted into the tubular body.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: April 17, 2007
    Assignee: Unisia Jecs Corporation
    Inventors: Takayuki Kobayashi, Hideo Kato
  • Patent number: 7201330
    Abstract: A fuel injection valve has: a tubular body, a valve seat member, a valve body, a core tube, a bias spring, and an electromagnetic actuator. The core tube is press fitted into the tubular body. The core tube has a first end side opposing an absorption section of the valve body in such a manner as to form an axial gap interposed between the first end side of the core tube and the absorption section. The core tube has a second end side axially extending in the tubular body to a certain position on a way to the second end side of the tubular body. The axially extending second end side of the core tube has an outer periphery which is formed with a reduced diameter section for increasing an accuracy in positioning the core tube when the core tube is press fitted into the tubular body.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: April 10, 2007
    Assignee: Hitachi Ltd.
    Inventors: Takayuki Kobayashi, Hideo Kato
  • Patent number: 7201334
    Abstract: A fuel injection nozzle includes: an injection outlet having a plurality of injection holes. Each injection hole has an injection hole diameter defined as D, an outlet port and a center axis. The center axes of the injection holes cross at a cross point with a cross angle. A cross point distance between each outlet port of the injection holes and the cross point is defined as X. The cross angle of the center axes of the injection holes is defined as ?. The cross point distance X is in a range between 10 D and 100 D, and the cross angle ? is in a range between 1° and 10°.
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: April 10, 2007
    Assignee: Denso Corporation
    Inventors: Satoru Sasaki, Tokuji Kuronita, Kanehito Nakamura
  • Patent number: 7201329
    Abstract: A fuel injector includes an orifice disc. The orifice disc includes a peripheral portion, a central portion, and an orifice. The peripheral portion is with respect to a longitudinal axis and extends parallel to a base plane. The peripheral portion bounds the central portion. The central portion includes a facet that extends parallel to a plane that is oblique with respect to the base plane. The orifice penetrates the facet and extends along an orifice axis that is oblique with respect to the plane. As such, the orientation of the orifice with respect to the longitudinal axis is defined by a combination of (1) a first relationship of the plane with respect to the base plane, and (2) a second relationship of the orifice axis with respect to the plane. A method of forming a multi-facetted dimple for the orifice disc is also described.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: April 10, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: J. Michael Joseph
  • Patent number: 7195182
    Abstract: A dosing device comprises a housing (1) provided with an actuator, a dosing opening (8), a guiding shaft (6) which surrounds part of the valve needle (7) and forms a valve chamber (10) with the same, and a fluid chamber module (4) which is welded to the housing (1) in the form of a duct for guiding the valve needle (7) into the housing (9). The fluid chamber module (4) and the housing (1) are assembled along a separation surface (13) which is subjected to pressure by the dosing liquid and is formed almost only by axial cylinder wall surface parts (13) in order to reduce the pressure load on the weld seam (13).
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: March 27, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Bernhard Fischer, Bernhard Gottlieb, Andreas Kappel, Enrico Ulivieri
  • Patent number: 7191963
    Abstract: The injector has a cylindrical body, which houses an injection nozzle regulated by an injection valve provided with a moveable pin, a fuel supply line, an injection chamber communicating with the supply line, housing a lower portion of the pin and delimited below by a valve seat of the injection valve, a control chamber communicating with the supply line and housing an upper portion of the pin, and a control valve, which is capable of putting the control chamber in communication with a drain for the low-pressure fuel and is controlled by an electromagnetic actuator provided with a pair of electromagnets identical with each other and arranged mechanically in series with each other so that their respective thrust forces are added together.
    Type: Grant
    Filed: November 9, 2004
    Date of Patent: March 20, 2007
    Assignee: Magneti Marelli Powertrain S.p.A.
    Inventors: Andrea Cobianchi, Fabio Cernoia
  • Patent number: 7188790
    Abstract: The fuel injection valve, for an internal combustion motor, has a valve body with injection openings (20) at its point. A valve needle has an axial movement within the valve body, with a conical needle point to give a selective blocking and release of the fuel flow through the injection openings. The point of the valve needle has recessed grooves matching each of the injection openings. The width of each groove matches the diameter of an injection opening, with a stepped contour and a curved cross section.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: March 13, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Andrej Astachow, Grit Krüger
  • Patent number: 7175114
    Abstract: A fuel injector for fuel injection systems of internal combustion engines, having a valve needle which works together with a valve seat face to form a sealing seat, has an armature acting on the valve needle. The armature is movably guided on the valve needle and is damped by an elastomer ring made of an elastomer. The armature has at least one fuel channel for supplying fuel to the sealing seat. A flat supporting ring which axially supports the elastomer ring in the area of the outlet end of the fuel channel is arranged between the elastomer ring and the armature.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: February 13, 2007
    Assignee: Robert Bosch GmbH
    Inventor: Waldemar Hans
  • Patent number: 7163159
    Abstract: A fuel injector includes a metering orifice disc. The metering orifice disc includes a peripheral portion, a central portion, and an orifice. The peripheral portion is with respect to a longitudinal axis and extends parallel to a base plane. The peripheral portion bounds the central portion. The central portion includes a facet that extends parallel to a plane that is oblique with respect to the base plane. The orifice penetrates the facet and extends along an orifice axis that is oblique with respect to the plane. As such, the orientation of the orifice with respect to the longitudinal axis is defined by a combination of (1) a first relationship of the plane with respect to the base plane, and (2) a second relationship of the orifice axis with respect to the plane. A method of forming a multi-facetted dimple for the metering orifice disc is also described.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: January 16, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: J. Michael Joseph
  • Patent number: 7163162
    Abstract: A fuel-injection valve includes a fuel-injection hole, a valve element and a valve seat for opening and closing the fuel-injection hole, a force-applying member for applying force to the valve element in a direction of motion of the valve element, and a drive unit for applying force to the valve element in the direction opposite to that of the force applied by the force-applying member; wherein a secondary oscillation system, which interacts with a primary oscillation system including the valve element and the force-applying member, is added to the primary oscillation system, and the phase angle of force applied to the primary oscillation system by the secondary oscillation system is also staggered from that of force applied to the primary oscillation system, which is other than the force applied to the primary oscillation system by the secondary oscillation system, whereby the bouncing of the valve element during opening and closing of the valve is reduced, which in turn makes it possible to achieve very acc
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: January 16, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Masahiro Tsuchiya, Tosuke Hirata, Yoshio Okamoto, Tohru Ishikawa, Noriyuki Maekawa, Yoshiyuki Tanabe, Atsushi Sekine, Yuzo Kadomukai, Makoto Yamakado, Motoyuki Abe
  • Patent number: 7159800
    Abstract: Metering components of a fuel injector that allow spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the fuel metering components. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual or bolt circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual or bolt circle within one quadrant of the circle. A channel is formed between the seat orifice and the metering disc that allows the fuel injector to generate a spray pattern along the longitudinal axis that forms a flow area on a virtual plane transverse to the longitudinal axis.
    Type: Grant
    Filed: September 8, 2004
    Date of Patent: January 9, 2007
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 7159801
    Abstract: An assembly for a fuel injector includes a fluid transportation member having a first portion that defines an internal passageway configured to convey fluid through the first portion, and a second portion in fluid communication with the first portion. The second portion defines at least one conduict configured to communicate fluid from the internal passageway out of the fluid trasnsportation memeber and a structural reinforcement portion is colocated with the second portion. A housing is configured to receive at least a portion of the transpotation member.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: January 9, 2007
    Assignee: Synerject, LLC
    Inventor: Jordi J. Catasus-Servia
  • Patent number: RE40199
    Abstract: A fuel jet adjusting plate has first nozzle holes arranged along a first circle coaxial with a central axis of a valve body and second nozzle holes arranged along a second circle coaxial with the central axis and having a diameter larger than that of the first circle. Each hole axis of the second nozzle holes forms an acute angle with a reference plane perpendicular to the central axis of the valve body smaller than that formed by each hole axis of the first nozzle holes with the reference plane. Hence, fuel sprays injected through the first nozzle holes can be directed away from fuel sprays injected through the second nozzle holes. As a result, the fuel sprays injected through the first nozzle holes do not interfere with the fuel sprays injected through the second nozzle holes, which makes it possible to suitably atomize injected fuel.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: April 1, 2008
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomojiro Sugimoto, Keiso Takeda