Needle-type Projection Patents (Class 239/585.5)
  • Patent number: 6988679
    Abstract: An injection valve for an internal combustion engine, including a valve control piston, a valve control chamber with an inlet throttle and an outlet throttle for actuating the valve control piston, a valve control unit, actuated by means of a piezoelectric actuator unit for controlling the valve control chamber, which valve control unit is embodied in valvelike fashion and has a valve closing member cooperating with at least one valve seat. To assure a high closing speed of the valve closing member, the valve closing member and the at least one valve seat are disposed in the valve control chamber.
    Type: Grant
    Filed: December 22, 2001
    Date of Patent: January 24, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Patrick Mattes
  • Patent number: 6983900
    Abstract: A fuel injector for fuel injection systems of internal combustion engines includes a valve needle and a valve closing body, which is operationally linked to it and cooperates with a valve seat face situated in a valve seat body to form a sealing seat. Upstream from the sealing seat there is at least one swirl channel, which has a tangential component relative to the longitudinal axis of the fuel injector. An axial channel, which is formed between the valve closing body and the guide recess of the valve seat body, has an axial component relative to the longitudinal axis of the fuel injector, the axial channel being formed between the guide recess and at least one flattened area on the valve needle.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: January 10, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Detlef Nowak, Joerg Heyse
  • Patent number: 6983897
    Abstract: A fuel injection valve having a valve retaining body, which has a longitudinal axis and in which a central spring chamber is embodied. In this spring chamber, a closing spring is disposed, which transmits a closing force to a valve member, which valve member cooperates with a valve seat for controlling at least one injection opening. In the wall of the spring chamber, an inlet conduit extends parallel to the longitudinal axis of the valve retaining body, and by way of this conduit, fuel at high pressure can be delivered to the at least one injection opening. The cross section of the inlet conduit has a greater length in the circumferential direction than in the radial direction, so that the wall region between the inlet conduit and the spring chamber, or the outer jacket face of the valve retaining body, is larger than in the case of an inlet conduit with the same size of cross-sectional area and a circular cross-sectional contour.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: January 10, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Walter Kulovits, Juergen Gottschling
  • Patent number: 6981663
    Abstract: A moving iron core that reciprocates in axial direction in response to a fuel injection signal is provided with a radial recess of a predetermined width and a predetermined depth on the outer circumference at a position facing a magnetic characteristic change portion produced in a yoke due to heat generated when a sleeve and the yoke are welded together. As a result, it is possible to suppress the variation in injection quantity characteristic of the products caused by the magnetic characteristic change portion of the yoke due to the heat generated at the time of welding the sleeve and the yoke together.
    Type: Grant
    Filed: April 19, 2004
    Date of Patent: January 3, 2006
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Norihisa Fukutomi
  • Patent number: 6981655
    Abstract: An injector for a fuel injection system for internal combustion engines is proposed, whose system pressure supply is integrated with the injector. This results in a simple design with at the same time a low requirement for driving capacity on the part of the high-pressure pump for supplying system pressure.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: January 3, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Patrick Mattes
  • Patent number: 6978949
    Abstract: A method of directly setting an injector lift that involves the provisioning of a valve body having an uniform internal diameter, inserting a sleeve assembly to a predetermined distance and securing the sleeve assembly. The apparatus includes a sleeve, a lower armature guide and a seat, all of which can be integral so as to facilitate the setting of the injector lift. The sleeve assembly is press-fitted and secured by known attachment techniques.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: December 27, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael P. Dallmeyer
  • Patent number: 6978950
    Abstract: A fuel injector includes a housing, a passageway, a coil assembly, a seat, and a closure member. The housing extends along a longitudinal axis between an inlet and an outlet, and fuel flows through the passageway from the inlet to the outlet. The coil assembly is disposed proximate the inlet of the housing, and the seat is disposed proximate the outlet of the housing. The closure member is disposed in the housing and is movable along the longitudinal axis between a first position, which prohibits fuel flow, and a second position, which permits fuel flow. The closure member includes a magnetic member, a needle, and a tubular member. The magnetic member is adapted to cooperate with the coil assembly to move the closure member from the first position to the second position. The needle member occludes the seat in the first position of the closure member. The tubular member couples the magnetic member to the needle member, and defines a portion of the passageway.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: December 27, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventors: John Edward Bierstaker, James Paul Fochtman
  • Patent number: 6978943
    Abstract: A flow controller assembly for use with a hydraulically-actuated, electrically-controlled fuel injector, includes a flow controller fluidly disposable intermediate an injector control valve assembly and an injector intensifier assembly for controlling flow of actuating fluid to and from the intensifier assembly to effect rate shaping of an injectable quantity of fuel and to effect a reduction of noise generated by the stopping of return motion of an intensifier piston. A fuel injector and a method of controlling an intensifier piston are also included.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: December 27, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Zhengbai Liu, Xinqun Gui, Puning Wei
  • Patent number: 6976643
    Abstract: In a fuel injection device, a valve seat is formed on an inner peripheral surface of a valve body. The valve seat and a contacting portion of a needle form a sealing portion. Virtual perpendicular lines, which cross the sealing portion and are perpendicular to the inner peripheral surface of the valve body, intersect with each other at an intersecting point on a movable core side. The intersecting point is positioned between a first end of a guiding portion on a sealing portion side and a second end of the guiding portion opposite from the sealing portion. An end of the needle on a contacting portion side rotates around the intersecting point. Contact between the needle and the guiding portion is inhibited by positioning the intersecting point near the guiding portion.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: December 20, 2005
    Assignee: Denso Corporation
    Inventor: Takayuki Hokao
  • Patent number: 6974093
    Abstract: A fuel injection device has an actuator, and a displacement amplification chamber for amplifying the amount of displacement of the actuator. The displacement amplification chamber is connected to a fuel passage via a replenishment fuel passage that has a check valve that allows a fuel to flow only toward the displacement amplification chamber. A throttle portion is formed in the replenishment fuel passage.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: December 13, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takafumi Yamada, Souichi Matsushita
  • Patent number: 6974095
    Abstract: A fuel injector has a chamber between a valve body and a plate in which a plurality of through holes are formed. The chamber has a diameter larger than that of an opening of the valve body. The through holes are opened at an outer chamber area shaded by the valve body are distanced from an outer wall of the chamber more than a diameter of the through hole. Fuel flowing along an inner inclined surface of the valve body turns to the through holes and flows into the through hole from all directions and collides with each other at inlets of the through hole. Therefore, injected fuel has a lot of turbulences and is finely atomized.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: December 13, 2005
    Assignee: Denso Corporation
    Inventors: Akinori Harata, Yukio Sawada
  • Patent number: 6971587
    Abstract: A fuel injection system for an internal combustion engine with direct injection includes a fuel injection device which can inject the fuel directly into a combustion chamber of the engine has a valve element bordering on a work chamber, and the position of the valve element depends on the pressure in the work chamber. A pressure booster piston borders on a control chamber on one side and on a high-pressure chamber on the other. A fuel supply can subject the control chamber to various pressures. The pressure booster piston is integrated with the fuel injection device and that the high-pressure chamber is integrated with the work chamber.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: December 6, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Peter Boehland, Sebastian Kanne
  • Patent number: 6971592
    Abstract: A fuel injection device of an internal combustion engine includes a housing with an injection region. The housing contains a recess in which two valve elements are disposed. The inner valve element is shorter than the outer valve element. A loading device at least sometimes acts on the inner valve element in the opening direction. A control piston cooperates with the inner valve element. It has a pressure surface, which delimits a control chamber and whose force resultant points in the closing direction. The loading device exerts an approximately constant opening force on the inner valve element. The fluid pressure in the control chamber can be temporarily reduced.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: December 6, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6966505
    Abstract: A fuel injector that allows spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the subassembly. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual circle. The projection of the sealing surface converges at a virtual apex disposed within the metering disc. At least one channel extends between a first end and second end. The first end is disposed at a first radius from the longitudinal axis and spaced at a first distance from the metering disc.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: November 22, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 6966504
    Abstract: A fuel injector, in particular for the direct injection of fuel into a combustion chamber of an internal combustion engine, includes a valve needle that has at its injector end a valve-closure member that works together with a valve-seat surface formed on a valve-seat member, to form a sealing seat. The fuel injector also includes at least one swirl duct; a swirl chamber formed on the valve-seat member, and a plurality of injection openings that open out from the swirl chamber, through which the fuel, provided with a swirl, is simultaneously injected. The at least one swirl duct is formed in the valve-seat member or in a swirl disk adjacent to the valve-seat member.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: November 22, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Hubert Stier, Norbert Keim
  • Patent number: 6964383
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of an internal combustion engine, is equipped with a valve-closure member which together with a valve-seat surface that is formed on a valve-seat body constitutes a sealing seat, with an ejection orifice and with a swirl module. The swirl module incorporates a plurality of tubular hollow bodies which are disposed parallel to one another in a cluster and which impart turbulence to the fuel flowing towards the ejection orifice through the fuel ducts formed in the hollow bodies.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: November 15, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Joerg Heyse
  • Patent number: 6959883
    Abstract: When a needle is separated from a needle seat, upward pressure of pressurized fuel is applied to downward pressure receiving surface outer portion and an annular downward pressure receiving surface inner portion. A bottom portion side extending portion is provided, which extends in a direction of a longitudinal axis K—K from a needle bottom surface inner portion, which is a portion of a bottom surface of the needle on an inner side of the annular seal, into a sack beyond a nozzle chamber. When the needle is separated from the needle seat, an area of the downward pressure receiving surface inner portion to which the upward pressure of the pressurized fuel is applied is decreased by a cross sectional area of the bottom portion side extending portion.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: November 1, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Omae
  • Patent number: 6955307
    Abstract: An injector nozzle for a fuel injected internal combustion engine, said injector nozzle including a port (5) having an internal valve seat surface (15) and a valve member (13) having an external seating surface (17), said valve member being movable relative to the port to respectively provide a passage between the valve seat surface and the external seating surface for the delivery of fuel therethrough or sealed contact therebetween to prevent said delivery of fuel, the port further including an outer port surface (16) surrounding and located adjacent the valve seat surface and external to the port, wherein the angle between the valve seat surface and the outer port surface of the port is less than 90 degrees.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: October 18, 2005
    Assignee: Orbital Engine Company (Australia) Pty Limited
    Inventors: Hugh William Carlisle, Robert Walter Frew, Geoffrey Paul Cathcart
  • Patent number: 6953162
    Abstract: A fuel injector for the direct injection of fuel into the combustion chamber of a mixture-compressing internal combustion engine having external ignition, includes a valve housing formed from a nozzle body, and a sealing ring which seals the fuel injector from a cylinder head of the internal combustion engine. In the mounted state, a radial extension of a stamping sleeve that is disposed on the intake side of the sealing ring acts upon the sealing ring in such a way that the axial extension of the sealing ring is reduced in favor of the radial extension of the sealing ring relative to the unstrained state of the sealing ring.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: October 11, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Waldemar Hans
  • Patent number: 6948665
    Abstract: A fuel injector includes a seat, a movable member cooperating with the seat, and an orifice plate. The metering orifice disc includes a member having first and second generally parallel surfaces, and an orifice penetrating the member. The first surface generally faces the seat and represents the fuel entry side. The second surface faces opposite the first surface and represents the fuel exit side. The orifice is defined by a wall that couples the first and second surfaces. And the wall includes first and second portions. The first portion is spaced from the first surface and extends generally parallel to a longitudinal axis. The second portion couples the first portion to the first surface and extends at a first oblique angle that varies with respect to the first surface.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: September 27, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: J. Michael Joseph
  • Patent number: 6945478
    Abstract: A fuel injector having an orifice plate proximate the outlet. The orifice plate has first and second plate surfaces spaced at a predetermined distance from one another and an orifice, the orifice extending along a longitudinal axis and includes a first surface and a second surface being spaced from the first surface. The first surface includes a first region having a first surface characteristic being oriented in a first direction oblique to the longitudinal axis. The second surface includes a second region having second surface characteristic being oriented in a second direction oblique to longitudinal axis. The fuel injector has a housing extending a longitudinal axis. The housing includes an inlet, an outlet and a passageway disposed between the inlet and the outlet.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: September 20, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Dale Stewart Spencer
  • Patent number: 6938840
    Abstract: A fuel injector, in particular a high pressure injector for direct injection of fuel into a combustion chamber of an internal combustion engine having externally supplied ignition and mixture compression, is characterized in that a valve needle, which is movable axially along a longitudinal axis of the valve, has a specially designed valve closing section on its downstream end. To open and close the valve, the valve closing section works together with a fixed valve seat. Swirl-producing elements are arranged upstream from the valve seat while a flattened face running perpendicular to the longitudinal axis of the valve is provided on the downstream end of the valve closing section downstream from the valve seat.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: September 6, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Ralf Trutschel, Frank Dallmann
  • Patent number: 6938841
    Abstract: This invention is a variable orifice for controlling the mass flow rate of nitrous oxide used as an engine oxidizer, this orifice having an effective size, or area, which changes with changes in the nitrous oxide pressure applied to it. Several design parameters can be changed to provide the desired effective orifice area as a function of pressure. This variable orifice can be designed to maintain an essentially constant nitrous oxide delivery rate over a wide range of nitrous oxide pressures.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: September 6, 2005
    Inventor: Barry Lyn Holtzman
  • Patent number: 6938839
    Abstract: A fuel injector includes a valve body and a valve seat positioned at a lower end of the valve body. A needle assembly is positioned within an inner bore of the valve body, the needle assembly including a needle body and an armature connected to an upper end of the needle body. A pair of guides are integrally formed with the valve body for guiding the needle assembly. The pair of guides includes an upper guide and a lower guide; the upper guide guiding the armature and the lower guide guiding the needle body.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: September 6, 2005
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Min Xu, David Lee Porter
  • Patent number: 6935580
    Abstract: Engineers have determined that the performance of fuel injectors, including those used in common rail fuel injection systems, can be increased, and undesirable emissions reduced, by controlling the mass flow rate of fuel injected into a combustion chamber during an injection event. While a number of fuel injectors have been developed that have limited rate shaping capabilities, the ability to produce some front end rate shapes has not been possible. In an effort to increase rate shaping capabilities, the present invention includes a valve assembly having at least one valve member that is movable between a plurality of positions to control fluid communication between a number of fluid inlets and outlets.
    Type: Grant
    Filed: February 10, 2003
    Date of Patent: August 30, 2005
    Assignee: Caterpillar Inc
    Inventors: Junru Azam, Edward R. Gillis
  • Patent number: 6935582
    Abstract: A fuel injector includes a magnetic coil, which cooperates with an armature which, together with a valve needle acted upon by a restoring spring, forms an axially movable valve part. A valve-closure member which forms a sealing seat together with a valve-seat member, is provided at the valve needle. Furthermore, the fuel injector includes an inner pole and an outer pole which form a magnetic circuit together with the magnetic coil, and a central fuel supply. A sleeve is situated in the central fuel supply of the fuel injector in such a way that a flow route of the fuel through the fuel injector is formed such with respect to length and diameter that the frequency of natural oscillations which are excited by the fuel flowing through the fuel injector, is adjusted to the closing intervals of the fuel injector.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: August 30, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang-Manfred Ruehle, Matthias Boee, Norbert Keim
  • Patent number: 6932283
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of a mixture-compressing, spark-ignited internal combustion engine, comprises an armature that coacts with a magnet coil, and comprises a valve needle, joined nonpositively to the armature, on which is provided a valve-closure member that, together with a valve-scat surface, forms a sealing scat. The valve needle has, at an inflow end, a collar-shaped armature stop, configured integrally with the valve needle, against which the armature comes to a stop, an engaging flange engaging through the armature in such a way that the engaging flange is insertable into the inflow end of the valve needle and is joinable thereto.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: August 23, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Hubert Stier
  • Patent number: 6929197
    Abstract: Fuel metering components of a fuel injector that allow spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the fuel metering components. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual or bolt circle within one quadrant of the circle. A channel is formed between the seat orifice and the metering disc that allows the fuel injector to generate an unified spray pattern along the longitudinal axis that forms a flow area with a plurality of uniform radii on a virtual plane transverse to the longitudinal axis.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: August 16, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 6929196
    Abstract: For each of the injection holes on the face of a plate member which is disposed in a fuel passage, grooves are provided which run along the circumferential direction of the respective injection holes, and at the positions of the grooves, fuel overflows are formed. As a result, contracted fuel flow portions are formed in the injection holes, so that the maximum flow velocity of fuel is increased at the injection hole outlet portions. Thus, a fuel injection valve for an internal combustion engine is provided, in which the atomization performance near the injection holes is effectively enhanced.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: August 16, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Shigenori Togashi, Yoshio Okamoto, Makoto Yamakado, Masahiro Souma, Hiromasa Kubo
  • Patent number: 6929195
    Abstract: A fuel injector is provided which comprises a swirl generator and a swirl regulator. The swirl regulator comprises an upper housing mounted to an upper part of said body and a lower housing including a center aperture, said lower housing and said upper housing cooperatively defining a plurality of cavities; a rotating member including a center shaft and a plurality of vanes formed thereon, said center shaft being rotatably disposed in said center aperture of said lower housing and coupled to said swirl generator, said vane being disposed in said cavity such that said cavity is divided into a first chamber and a second chamber, said first chamber communicating with said fuel passageway and said second chamber communicating with the outside of said injector; a biasing member forcing said rotating member to rotate against a force acting on said vane from a pressure difference between said fuel passageway and the outside of said injector.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: August 16, 2005
    Assignee: Hyundai Motor Company
    Inventor: Jong-Bum Park
  • Patent number: 6923382
    Abstract: An oil activated fuel injector which provides a pilot quantity of fuel prior to the main fuel injection event. The oil activated fuel injector includes a delay piston assembly in fluid communication with a high pressure chamber of the fuel injector. The pilot quantity of fuel flows through the delay piston during a pre stroke of the plunger. The oil activated fuel injector reduces engine emissions and noise, and eliminates the need for additional working fluid to be provided therein in order to provide a pilot quantity of fuel.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: August 2, 2005
    Assignee: Siemens Diesel Systems Technology
    Inventor: Ulrich Augustin
  • Patent number: 6923388
    Abstract: A fuel injection valve for internal combustion engines has a valve body in which a pistonlike valve member is longitudinally displaceably disposed in a bore. The valve member is surrounded, over at least part of its length, by a pressure chamber that can be filled with fuel. On its end toward the combustion chamber, a valve seat is embodied in the bore, on which seat the valve member comes to rest with a valve sealing face in a closing position, so that the pressure chamber is disconnected from at least one injection opening located downstream of the valve sealing face. First and second parallel annular grooves are formed in the end region of the valve member disposed axially toward the valve seat and the valve sealing face is disposed between these two annular grooves.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: August 2, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Christoph Buehler
  • Patent number: 6921034
    Abstract: A fuel nozzle assembly for delivering fuel to a combustor of a gas turbine engine. The assembly includes a fuel nozzle including a body having a fuel inlet, an air inlet, an outlet for discharging fuel to the combustor, and a mounting flange for mounting the nozzle in the engine. A portion of the body corresponding to the fuel inlet and/or the air inlet includes a recess for receiving a supply fitting having an annular sealing surface and a rotatable nut. The recess includes an annular seat sized and shaped for sealingly engaging the sealing surface of the supply tube fitting and female threads positioned adjacent the seat for threadably receiving the rotatable nut of the supply.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: July 26, 2005
    Assignee: General Electric Company
    Inventor: Christopher R. Koss
  • Patent number: 6921035
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of a mixture-compressing, spark-ignited internal combustion engine, includes a valve housing formed by a nozzle body, as well as a sealing ring, which seals the fuel injector against a cylinder head of the engine.
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: July 26, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Guenther Hohl
  • Patent number: 6921036
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of an internal combustion engine having mixture compression and spark ignition, has an armature, which cooperates with a solenoid, and a valve needle, which is connected to the armature, and on which a valve-closure member is provided which, together with a valve-seat surface, forms a sealing seat. The valve needle has a conical area, which cooperates with a conical recess in the armature so that the armature, is joined to the valve needle in a friction-locking and form-locking manner.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: July 26, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Ferdinand Reiter
  • Patent number: 6918548
    Abstract: An electronic fuel injector capable of supplying fuel in a stable manner is provided by employing a swirler, which is manufactured at a lower cost and has durability, and by ensuring superior wear resistance of the swirler and a valve member provided on a movable part, which is put into frictional contact with the swirler. The electronic fuel injector comprises a movable part, a valve member, a valve seat, a swirler, a stopper, a stator core, a casing, a spring, and an electromagnetic coil. A valve member is provided at a fore end of the movable part. The swirler serves not only to swirl fuel, but also to guide movement of the valve member provided at the fore end of the movable part. The swirler is formed of a powder sintered compact of martensitic stainless steel having corrosion resistance and wear resistance.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: July 19, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Katsuyoshi Terakado, Mizuho Yokoyama, Arata Kagiyama, Noboru Baba, Masahiro Souma
  • Patent number: 6918549
    Abstract: An apparatus and method for injecting fuel into a cylinder of an engine which includes a fuel injector and a tip located on the fuel injector. The tip and fuel injector are located about a common longitudinal axis and includes a sac portion having a sac chamber, an outer sac surface, and at least one nozzle passage extending from an inner end located in the sac chamber to an outer end located at the outer sac surface, the at least one nozzle passage being at a fixed angle from the longitudinal axis along a central axis. The tip also includes an end surface located substantially adjacent to and parallel with the at least one nozzle passage and extending beyond the outer end of the at least one nozzle passage, and a curvilinear surface located on at least one of the end surface and the outer sac surface and configured such that a portion of fuel being injected through the at least one nozzle passage is directed to follow the curvilinear surface away from the central axis.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: July 19, 2005
    Assignee: Caterpillar Inc
    Inventor: Vladimir Theodorof
  • Patent number: 6918550
    Abstract: A fuel injector, especially for the direct injection of fuel into a combustion chamber of an internal combustion engine has an actuator which is in operative connection with a valve needle, the valve needle having a valve-closure member at its spray-off end, which cooperates to form a sealing seat together with a valve seat surface which is formed on a valve seat element. Valve-closure member reaches through a swirl element which is positioned on a flow-supply side end face of valve seat element, swirl channels being formed in swirl element. The valve seat element has a ring-shaped elevation on the flow-supply side end face facing the swirl element.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: July 19, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Heinz Luft
  • Patent number: 6915968
    Abstract: To enable the inclination of the injection direction and the distribution of the penetration force of spray to be adjusted over a wide range, and an axially symmetrical spray shape to be obtained even when the injection hole is inclined, or the shape of the spray to be changed without inclining the injection hole, a fuel passageway 203 is provided as a swirling force adjustment means between the valve seat 201 and injection hole 101 of the fuel injector. This swirling force adjustment means adjusts the distribution of the swirling force of the fuel flowing into injection hole 101, and thus adjusts the spray shape obtained as a result.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: July 12, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Motoyuki Abe, Yoshio Okamoto, Makoto Yamakado, Tohru Ishikawa, Shuichi Shimizu
  • Patent number: 6913212
    Abstract: An oil activated fuel injector which provides a pilot quantity of fuel prior to the main fuel injection event. The oil activated fuel injector includes a throttle which provides fluid communication between the high pressure chamber and a fuel bore which leads to the nozzle of the oil activated fuel injector. The pilot quantity of fuel flows through the throttle and into the fuel bore during a pre stroke of the plunger. The oil activated fuel injector reduces engine emissions and noise, and eliminates the need for additional working fluid to be provided therein in order to provide a pilot quantity of fuel.
    Type: Grant
    Filed: October 22, 2001
    Date of Patent: July 5, 2005
    Assignee: Siemens Diesel Systems Technology, LLC
    Inventor: Ulrich Augustin
  • Patent number: 6910642
    Abstract: A fuel injector comprises a magnet coil which coacts with an armature that is impinged upon by a return spring and is configured together with a valve needle, a valve closure member that, with a valve seat element, forms a sealing seat being configured on the valve needle; and comprises at least one contact lug that is conductively connected to the magnet coil. A metal hollow body forms an inlet-side extension of the fuel injector, a connector plug having a contact lug being attachable onto the metal hollow body in such a way that the contact lug of the connector plug can be brought into conductive connection with the contact lug (6) of the magnet coil.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: June 28, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Dieter Maier
  • Patent number: 6910644
    Abstract: A solenoid-operated fuel injection valve includes a container into which fuel is introduced, a needle member that is disposed in the container and that moves longitudinally, and an electromagnetic controller provided with first and second magnetic circuits through which suction forces can be controlled independently of each other. The electromagnetic controller changes an area of a fuel flow passage defined as a space between an inner surface of the container and an outer surface of the needle member by moving the needle member by means of the suction forces. The fuel injection valve may provide two limit strokes to achieve variable injection rates.
    Type: Grant
    Filed: December 19, 2002
    Date of Patent: June 28, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masao Nakayama, Tomoji Ishikawa, Natsuki Sugiyama
  • Patent number: 6910639
    Abstract: A fuel injection device for internal combustion engines having a magnet valve that has a damping chamber and a relief chamber which communicate hydraulically through a damping throttle that damps in both laminar and turbulent fashion. As a result, the waviness of the characteristic curves of the fuel injection system is reduced and its function is improved.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: June 28, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Bernhard Gartner
  • Patent number: 6908050
    Abstract: A press-machined fuel induction pipe 40, a hollow tubular type of fixed core 1 with a flange at its upper end, and a nozzle holder 18 that was press-machined into a slender tubular shape and has an orifice plate equipped with a valve seat at the lower end of the nozzle holder, are connected by welding. The upper inner surface of nozzle holder 18 and the outer surface of fixed core 1 are welded after being press-fit. A movable core 14 and a valve body 16 are connected to the welded assembly via a point 15 having a spring function. On the outer surface of nozzle holder 18 is provided an electromagnetic coil 2, the outside of which is provided with a tubular yoke 4 whose upper end is connected by welding to the flange 1a of fixed core 1 and whose lower end is press-fit on the outer surface of nozzle holder 18.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: June 21, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Atsushi Sekine, Kiyotaka Ogura, Ryuya Ando, Makoto Yamakado, Noriyuki Maekawa
  • Patent number: 6908044
    Abstract: A fuel injector for fuel injection systems in internal combustion engines. The injector includes a housing in which valves arranged in series are accommodated. One of the valves is actuated by an actuator assigned to the injector. Each of the valves is assigned a controllable control space, each having one inlet. The valves are designed as inwardly opening valves. One of the valves, which may be actuated by the actuator, acts by way of a spring package upon the other of the valves, which is under prestress by a first spring element.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: June 21, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Nestor Rodriguez-Amaya
  • Patent number: 6908042
    Abstract: A fuel injector includes a pressure intensifying chamber communicating with a fuel supply passage through a check valve, a plunger for pressure-intensifying fuel introduced into the pressure intensifying chamber, and a needle valve for injecting the fuel pressure-intensified in the pressure intensifying chamber through an injection port, wherein there is provided in the fuel supply passage a throttle passage normally communicating with a fuel drain passage, air being bled during startup while leaking fuel.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: June 21, 2005
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventor: Hiroshi Kuzuyama
  • Patent number: 6904668
    Abstract: A method of fabricating a modular fuel injector permits the fabrication of the electrical group subassembly outside a clean room while a fuel group subassembly is fabricated inside a clean room. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly; and a first attachment portion.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: June 14, 2005
    Assignee: Siemens VDO Automotive Corp.
    Inventors: Michael P. Dallmeyer, Robert MacFarland, Michael J. Hornby
  • Patent number: 6905083
    Abstract: The injector has an injector body having a seat for a metering valve in turn having a control chamber for controlling a control rod. The control chamber has an inlet conduit and a drain conduit controlled by a shutter, and is defined by two parts, one of which is defined by a bush having a through opening for guiding the control rod, and the other of which is defined by a plug member for closing the control chamber. The inlet conduit is located on the bush, and the drain conduit on the plug member. The bush is of such a diameter as to interfere slightly with at least one cylindrical portion of the seat, and is driven in fluidtight manner inside the seat so that an end edge rests on a shoulder of the seat. The plug member is fixed in fluidtight manner to the opposite end of the bush by means of a ring nut having a projection which acts along the centerline of the thickness of the bush.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: June 14, 2005
    Assignee: C.R.F. Societá Consortile per Azioni
    Inventor: Mario Ricco
  • Patent number: 6902124
    Abstract: A fuel injector, in particular, an injector for fuel injection systems of internal combustion engines, having an actuator, which cooperates with a valve needle, has a first valve closure member that is arranged on the valve needle, the valve closure member cooperating with a first valve seat surface on a valve body forming a first sealing seat. A second valve closure member cooperates with a second valve seat surface in the valve seat body forming a second sealing seat. The valve needle, or the first valve closure member, has a limit stop, against which, after a partial stroke of the valve needle, a counter limit stop of the second valve closure member strikes, lifting the second valve closure member from the second sealing seat in response to a further stroke of the valve needle.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: June 7, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Stefan Arndt, Werner Herden, Martin Maier, Guenther Hohl
  • Patent number: 6899291
    Abstract: A fuel injector for the direct injection of fuel, especially into the combustion chamber of a mixture-compressing internal combustion engine having external ignition, is located in a cylinder head of the internal combustion engine in a receiving bore of the cylinder head, and includes a nozzle body and a sealing ring which seals the fuel injector from the cylinder head of the internal combustion engine. At an end on the discharge side of the fuel injector, an at least partially spherical body is formed which abuts at least partially against a wall of the receiving bore, a groove being circumferentially formed on the body in which the sealing ring is positioned.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: May 31, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Uwe Liskow