Abstract: A supersonic flame spray apparatus capable of forming a high-energy stream of a particulate feedstock for flame spray applications. The flame spray apparatus includes a converging throat in which a two-stage exothermic reaction is created and maintained comprising a flame front and a steady-state continuous detonation. As fuel gas is injected into the flame front, a steady-state continuous detonation reaction is achieved in a fuel-rich zone. A partriculate feedstock is fed into the converging throat at a low-pressure region of the continuous detonation and then passes through the flame front heating the particles. The heated particles are entrained in the expanding combustion gases which flow in an axial high-velocity collimated particle spray stream through a tubular barrel. In one aspect, the flame spray apparatus includes a two-wire arc assembly positioned spatially along the axial center line of the particle stream exiting the barrel.

Abstract: A method for regulating the flow of liquid metal to an atomization zone is provided. The regulation is effected by imparting a high density flux to a stream of liquid metal as it descends toward the atomization zone. The high density flux is applied by a flux concentrator. The flux concentrator is a small sleeve-like element attached by parallel conductors to a larger sleeve-like element which acts as a secondary to primary coil extended through the larger sleeve element. By imparting high density flux to initiate a stream passing through the flux concentrator the cross sectional dimensions of the melt stream and the rate of flow of melt through the concentrator is regulated to values which are appropriate for a spray-form type of action.

Abstract: A flatwork ironer for the ironing of sheets, including a housing, having a series of troughs, and a roll associated with each, spray device in proximity with each roll, for the timed spraying of lubricating wax thereon, the spray includes a spray conduit, for conveyance of wax under pressure from a reservoir for dispensing through spray nozzles onto each roll for the time needed, and then providing a return line for draining any excess wax back to the reservoir; the controls for automatic spraying of lubricating wax onto the roll(s) includes a pump, a motor, a computer program including a timer, various solenoids, cams, for furnishing the controlled de-energization of the flatwork feed table and vacuum motors, and the initiation of a lubricating cycle, to achieve its functioning, with a reinitiation of the ironer mechanisms for further operation, with the automatic resetting through circuitry of the timer in preparation for the next lubricating cycle.

Abstract: An apparatus for producing a solid aerosol, such as a carbon aerosol, in which aerosol particles are produced by spark discharge via particle-supplying electrodes and the particles are entrained by a gas flow. Electrodes having parallel, adjacent end faces and are prvided with a feed drive moving them synchronously in a direction toward one another.

Abstract: A method of improving an arc spray process for making metal matrix composite monotapes by providing an AC power supply and individually controlled wire feeds to promote even melting of the wires particularly wires formed of metals and alloys having high temperature melting points.

Abstract: An apparatus for controlling a flow of fine particles is provided which comprises a convergent-divergent nozzle in a flow path of the fine particles. The nozzle may be operated under an optimum expansion condition, and the differential coefficient of the streamline at the channel inside the nozzle varies continuously and is equal to zero at a throat portion of the nozzle.

Abstract: A reaction apparatus is provided which comprises a flow control system provided with a convergent-divergent nozzle. This nozzle is operated under the optimum expansion condition, and the differential coefficient of the streamline of the channel inside the nozzle varies continuously and reaches zero at a throat of the nozzle.

Abstract: An attachment for supersonic thermal spray equipment by which inert shield gas is directed radially outwardly about the central core of a supersonic, particle-carrying flame to isolate the same from ambient atmosphere. The shield gas is injected tangentially against the inner surface of a constraining tube attached to and extending from the discharge end of the thermal spray gun nozzle, causing the shield gas to assume a helical flow path which persists until after it exits the tube and impacts the work piece. A process using the shielding apparatus with a high-velocity, thermal spray gun and employing oxygen and hydrogen as gases of combustion and inert gas to introduce metal powder, having a narrow particle size distribution and low oxygen content, into the high-velocity combustion gases, produces significantly improved, high-density, low-oxide metal coatings on a substrate.

Abstract: A plasma gun for spraying in a recessed region comprises a cathode member and a tubular anode arranged with the cathode member to generate a plasma stream. An elongated tubular extension including a tubular wall with an axial plasma duct therein extends forwardly from the anode. A transverse plasma duct causes the plasma stream to exit transversely from the tubular extension. Channeling for fluid coolant is in the tubular wall and extends substantially the length of the axial plasma duct. A first external pipe connected to the tubular extension forwardly of the transverse duct directs fluid coolant to the channeling. A powder injector injects spray powder rearwardly into the exiting plasma stream. A second external pipe from a powder source is connected to the powder injector.

Abstract: A detonation deposition apparatus has a sound insulated deposition chamber and a sound insulated plenum ventilation chamber communicating with the deposition chamber, detonation equipment, and a means for moving a workpiece with respect to the end of a barrel of the detonation equipment and having a drive. The barrel is located outside the deposition chamber and its end is received in the deposition chamber through a sealed inlet. The drive is located outside the deposition chamber and is coupled to the means for moving the workpiece by means of a member effecting mechanical coupling through a sealed inlet. An inlet port of the ventilation chamber is provided with a slide valve and a means for scavenging the chambers with compressed air.

Abstract: A single torch-type plasma spray coating method wherein a gas flow in a nozzle of a plasma torch is made to be a laminer flow, thereby the plasma flame jetted from the end of the plasma torch is modified to be a laminer flow flame, the plasma is separated from the plasma flame which contains liquid droplets of molten spray coating material and runs toward an object to be worked by means for separating plasma arranged immediately before said object to be worked, and remaining droplets of molten spray coating material impinges on said object to form a coating film thereon, and an apparatus therefor.

Abstract: Thermal spray apparatus for providing a stream of molten fluent material for coating a substrate, including a heat source including a flame for producing a stream of heated gas heated to sufficiently high temperature to melt the material; material advancing means for advancing a stream of heat fusible fluent material into the stream of heated gas to melt the material and produce the stream of molten fluent material; and a flame barrier intermediate the flame and the stream of molten fluent material for preventing reaction between the flame and the material, the flame barrier permits passage therethrough of the stream of heated gas.

Abstract: A nozzle assembly for a plasma gun is disclosed, containing an annular coolant passage for extended nozzle life, providing for convenient and low cost replacement of the nozzle member and for improved gun operation. To form the assembly a jacket is disposed about the nozzle member in a predetermined coaxial position. An inner surface of the jacket cooperates with the cylindrical exteriority of the nozzle to define an annular coolant passage. The jacket and the nozzle are in relative slidable relationship such that the nozzle member is removable and replaceable forwardly with respect to the jacket, forwardly being in respect to the direction of the plasma flame. A flange at the forward end of the nozzle member retains the nozzle member from sliding rearward from the predetermined position with respect to the jacket. The jacket has coolant ports for the coolant connecting with the annular passage. A seal such as an O-ring is interposed between the rear portion of the nozzle and the jacket.

Abstract: The essence of the invention resides in that the apparatus comprises a gas istribution unit for distributing inert gas, oxidant and fuel gas, and has a cylinder provided with a headpiece. Walls of the cylinder have ports communicating its interior with gas sources, whereas the headpiece includes passages to convey gases from the interior of the cylinder to a barrel.

Abstract: For uniformly coating a substrate with a spray, a stream of liquid falls past a point towards which a plurality of nozzles in a bank are all directed but at different angles. Bursts of atomising gas are sprayed through the respective nozzles in a repeated sequence, such as to cause a repeated sequence of equal durations of spray in a plurality of directions.

Abstract: A plasma gun has a hollow generally cylindrical anode nozzle member and coaxially disposed therein a cylindrical cathode member, the members co-acting to form an interior passage for plasma forming gas. At one end, within the body of the gun, the passage comprises an annular gas inlet chamber or plenum proximate to the cathode. Progressing in the direction of flow, the passage is defined as an annular space between the cathode and anode members and then continues through the anode nozzle member to the exterior of the gun body. Plasma-forming gas is introduced inwardly through respective inlets, tangentially and radially into the gas inlet chamber. Means are provided for selectively regulating the respective amounts of gas introduced radially and tangentially to thereby determine the degree of vortical flow of gas through the gun.

Abstract: A gas detonation coating apparatus comprises a barrel enclosed in a casing, a spark plug associated with the barrel through a main pipe, a gas heating means associated with the barrel, a gas heating control means installed on an end of the barrel, and a powder sprayer incorporated in the barrel. Associated with the barrel through additional pipes is a buffer unit provided with gas conduits connected with a gas supply means.

Abstract: An arc spray gun has a generally frusto-conical head member of electrically insulating material, with the small end facing forwardly in the direction of spray. Wire is fed through a pair of electrically conductive tubular wire guides containing pressure contact means that extend through the head member and converge to contact the wire ends for arc formation and melting of the metal. A gas jet nozzle provides compressed gas for atomization and spraying of the molten metal. A first gas cap is disposed coaxially on the head with rear and forward gas seals so as to define an annular gas chamber. A secondary gas is supplied to the annular chamber, and the first gas cap has a pair of diametrically opposite orifices therein for directing the secondary gas from the chamber to modify the molten metal spray in a fan shape. The orifice may have elongated cross sections to produce a rough coating surface if desired.

Abstract: This invention relates to a repairing apparatus for an industrial furnace wall using a plasma spray gun. The plasma flame of the gun traces the damaged part to be repaired by moving the gun in three-dimensional directions (up-and downwardly, right-and leftwardly, and forwardly and backwardly) relative to the furnace wall to be repaired. Furthermore, the optimum spray distance of the plasma flame follows the unevenness of the furnace wall and the depression extent of a damaged part to be repaired from the sound surface of a furnace wall by changing the mixture ratio of the operation gas for the gun to control the length of the plasma flame.

Abstract: Disclosed is a method of, and apparatus for, flame spraying particulate material utilizing the thermal energy of a very hot gaseous primary stream produced in an oxy-fuel combustion chamber combined with kinetic energy from a surrounding annular sheath of warm high velocity secondary air.

Abstract: A high velocity gaseous jet stream which may be a cold jet stream of compressed air or a jet flame discharging from an internal burner discharges through an open slot V-shaped, U-shaped or C-shaped, or alternatively through separate circumferentially spaced parallel passages to form a volumetric zone of quiescent gas well into the main jet prior to downstream folding of the quiescent zone to form a single symmetrical jet stream, thereby permitting abrasive particles for sandblasting, a solid material particles which are subsequently melted or at least heat-softened prior to impact on a substrate for spray coating. As such the gaseous accelerating medium does not interference with the introduction of the particle or the solid rod from which the particles separate after melting to the center of the accelerating stream, thereby maintaining concentricity of the gas stream about the particles facilitating the focusing of the particle stream and maximizing acceleration effect to the particles so introduced.

Abstract: Particulate material, which may be heat softened or liquified, or which may remain solid, is fed outside of an electrical heating zone for electric arc heating under pressure a continuous flow of heated gas, or outside of a combustion chamber producing high pressure, high temperature products of combustion, axially into the converging flow of the heated gas or products of combustion while entering a converging portion of a flow expansion nozzle having a nozzle bore of a length that is at least five times the diameter of the nozzle bore. This restricts the diameter of the column of particles passing through the nozzle bore to prevent build up of particle material on the nozzle bore, if molten or heat softened, while insuring sufficient dwell time within the bore to effect particle heat softening or melting, or if the particles are solid, to prevent abrasion of the nozzle bore wall by the particles while accelerating the particles to supersonic velocity.

Abstract: An apparatus and method for spraying molten metal that is light weight, requires low maintenance and is quick and simple to operate. A feed system is provided that uses an electric motor and control system to push the electrodes to the head and to prevent system failure, by temporarily stopping the feed, upon the occurrence of the feed wires becoming shorted or welded together. A portable head is provided that employs parallel lead guides that allows complete head manipulation without electrode mismatch. An atomizing gas nozzle is also provided that permits lower air pressure and compensates for arc wander. A lead system is provided that combines into one lead the feed wire guides, current leads and the atomizing gas. The atomizing gas also becomes a coolant allowing lighter current leads for arc metal spraying.

Abstract: A metal spray gun of the arc spray type has a nozzle-positioner member of electrically insulating material that is disposed between a gas inlet and an arc zone. A primary stream of gas is flowed through a through passage in the nozzle-positioner member, and seat surfaces in the through passage receive tips of individual electrically conductive contact tube assemblies that are biased outwardly away from one another. The nozzle-positioner member aligns the contact tube assemblies and configures the gas stream such that each metal wire is immediately enveloped in gas flow as it emerges from its contact tube and remains in that enveloping gas flow throughout the region between the contact tube tip and the arc zone. The spray gun produces quality metal spray coatings with lower gas pressures and has lower noise levels.

Abstract: A high velocity gaseous accelerating secondary jet stream in the form of the products of combustion of an internal burner is directed as a converging annular flow about and into a primary jet stream of high temperature bearing melted particles to accelerate the particles for improved impingement coating of a substrate with the internal burner operated under parameters such that the secondary jet stream is at sufficiently high temperature to prevent solidification of the particles during transport by the higher molten secondary stream prior to impact on the substrate surface.

Abstract: The invention relates to the application of powder coatings to vital components of equipment in various industries. The apparatus comprises a barrel for application of powder to the article and a gas distribution unit which connects fuel gas feeding passages and a purging gas feeding passage to the barrel. Gases are fed to outlet pipes of gas passages from appropriate gas sources under pressure through valves mounted in the pipes. The outlet opening of the purging gas passage may, in some embodiments, be located upstream of the zone of admission of fuel gases to the barrel in the path of flow of purging gas. The pressure of the purging gas source exceeds the pressure of each of the fuel gas sources so that, upon feeding fuel gas to the barrel, the valves mounted at the outlet pipes of the fuel gas passages shut-off these pipes. After the valve mounted in the purging gas passage is closed, the valves mounted in the fuel pipes admit fuel gases to the barrel to build-up a detonation wave.

Abstract: The disclosed apparatus includes a detonation chamber constructed in the form of a barrel, a spark plug mounted in the barrel and powder feeding and gaseous mixture delivering systems communicating with the detonation chamber. The powder feeding system include a batchmeter communicating with the source of carrier gas by means of a gas conduit with a control member of the carrier gas feed controller for controlling the quantity of carrier gas delivered to the batchmeter within a unit of time mounted thereon. The apparatus also includes a control system having a powder detector for detecting powder in the detonation products, electrically connected with a control unit. The control unit effects switching on of the mechanisms and the systems in a predetermined succession and switching on of the actuating mechanism of the carrier gas feed controller, depending on the detector signal indicative of the powder presense in the detonation products.

Abstract: A coating is applied to a workpiece by ejecting a powdered material towards the workpiece using the energy of explosion in a recurrent cyclical operation. To produce an explosion, introduced into a combustion chamber of a detonation gun are a powdered coating material suspended in the stream of an inert gas and a gaseous explosive mixture formed by mixing a combustible gas and an oxidizing gas with or without an addition of an inert gas. During the coating process the explosive mixture is formed continuously, and cyclically filling the combustion chamber by portions of the explosive mixture is accomplished by feeding the inert gas to the pipe connecting the mixing chamber to the combustion chamber, which enables regular termination of the stream of explosive mixture and prevents the flame from spreading to the mixing chamber.

Abstract: The apparatus comprises an explosion chamber made in the form of a tube closed at one end and accommodating at least one spark plug. The explosion chamber communicates with a chamber for preparation of an explosive mixture and with a batcher metering pulverulent coating material. The batcher includes a mixing chamber communicating with a hopper via a passage. The passage accommodates a device for controlling its cross-sectional area and is provided with a jet nozzle for positively feeding the coating material to the explosion chamber. A partition wall of a gas-permeable material is mounted within the hopper in equally spaced relation to the walls thereof to define an annular space communicating with a compressed gas source prevent self-compaction of the powder. A non-return valve is mounted in the portion of the batcher passage connected to the hopper to close the passage in case of back impact from the explosion chamber.

Abstract: The invention relates to the application of powder coatings to vital components of equipment in various industries. The apparatus comprises a barrel for application of powder to the article and a gas distribution unit which connects fuel gas feeding passages and a purging gas feeding passage to the barrel. Gases are fed to outlet pipes of gas passages from appropriate gas sources under pressure through valves mounted in the pipes. The outlet opening of the purging gas passage may, in some embodiments be located upstream of the zone of admission of fuel gases to the barrel in the path of flow of purging gas. The pressure of the purging gas source exceeds the pressure of each of the fuel gas sources so that, upon feeding fuel gas to the barrel, the valves mounted at the outlet pipes of the fuel gas passages shut-off these pipes. After the valve mounted in the purging gas passage is closed, the valves mounted in the fuel pipes admit fuel gases to the barrel to build-up a detonation wave.

Abstract: Plasma spraying apparatus is provided with means for selective release of carrier gas for the coating powder prior to the injection of the powder into the plasma stream. The gas release is effected by one or two apertured tube wall portions associated with a closure sleeve slidable on the tube or by a swirl chamber with a lateral gas outlet provided with a filter and a regulating valve.

Abstract: A metal melt-spraying method for forming deposition film without shrinkage and distortion by jetting out high pressure air to give a jet air stream from a slight gap formed between a spray nozzle and a conical tube placed in said spray nozzle to partition a space in said spray nozzle into two zones, electrically melting metal wires in a low atmospheric pressure zone formed in said jet air stream, driving the resulting molten metal droplets toward said jet air stream by a small air stream, pulverizing said molten metal droplets by said jet air stream into fine particles, simultaneously cooling rapidly said particles to solidify by said jet air stream and then blowing said particles onto a work surface, in which the improvements are that the velocity or volume of the jet air stream is adjusted according to a metal material and melting rate, and that one of two metal wires which are electrodes is made of a hard-to-melt material and is semi-fixed, or only single metal wire is used and is melted by using high freq

Abstract: A metal spraying device of the kind in which two wires are fed along convergent guide ducts, and an electric potential is established between the wires, so that an electric arc is produced between the terminal ends of the wires. A jet of air is blown across the arc, removing metal from the ends of the wires in the form of minute droplets, the jet of air being directed against a workpiece to be sprayed with a metallic coating. The metal spraying device comprises a head made of insulating material (e.g. ceramics material), the head being provided with passages forming the guide ducts for the wires and for the jet of air. In this manner, the wires may be guided more accurately to the arcing zone, and turbulence in the jet of air may be minimized, producing an overall improvement in the quality of the spray which may be achieved.