Abstract: A method of forming nanometer sized fine particles of functional ceramic from a bulk functional ceramic, particularly fine particles of phosphorous ceramics from a bulk phosphor material is disclosed. The method relies on irradiation of a bulk phosphorous ceramic in a liquid with an ultrashort-pulsed-laser-fragmentation beam to thereby form nanometer sized particles of the phosphorous ceramic. The method is unique in that the generated particles retain the chemical and crystalline properties of the bulk phosphorous ceramic. The generated solutions are stable colloids from which the particles can be isolated or used as is.

Abstract: A system for forming an oil sand slurry from mined oil sand is provided, comprising a slurry preparation tower having an intake opening through which oil sand enters the slurry preparation tower, a first sizer device to comminute the oil sand passing through it, a second sizer device to further comminute the oil sand, and a pump box for receiving oil sand that has passed through the second sizer and feeding it to a pump; at least one conveyor, having a discharge end, for transporting mined oil sand to the slurry preparation tower; a metal detector for detecting a piece of metal in the mined oil sand and transmitting a signal; and a metal rejection device operative to, in response to the signal from the metal detector, reject a portion of oil sand containing the piece of metal before the portion of oil sand enters the slurry preparation tower.

Abstract: The present invention provides a process of manufacturing co-ground calcium carbonate material made of ground calcium carbonate (GCC) and precipitated calcium carbonate (PCC). The process includes the steps of: (a) providing GCC in an aqueous suspension; (b) co-grinding the aqueous suspension of GCC and an aqueous suspension of PCC, optionally with at least another mineral material, to obtain a co-ground calcium carbonate material having a steepness factor of at least 30; (c) optionally screening and/or upconcentrating the co-ground calcium carbonate material obtained following step (b); and (d) optionally drying the co-ground calcium carbonate material obtained following step (b) or (c).

Abstract: A method of separating at least one cluster of a plurality of clustered particles of a specified material. The method includes: initiating the wetting of at least a portion of the plurality of cluster particles; disaggregating at least a portion of the wetted plurality of cluster particles into a disaggregated material including a plurality of smaller clusters, discrete particles or any combination thereof; and stabilizing at least a portion of the disaggregated material by reducing, eliminating or replacing specified controlling attractive forces. A system and apparatus for separating at least one cluster of a plurality of clustered particles of a specified material are also disclosed.

Abstract: A method for modifying soil and a method for producing composite Elastomer of the soil are disclosed. The method for modifying soil includes drying, pulverizing, sieving, and purifying the soil to obtain soil powder, then dynamically heating the powder and adding surfactant, which includes coupling agent, polysiloxane having reactive functional, emulsifier of organosilicon and aliphatic amine, and water, and then drying the above obtained powder to obtain modified soil. The modified soil and acrylic acid copolymer emulsion are mixed with plasticizer, foaming agent, etc. to form a composite body which is used to produce elastomer floor board, elastomer wall brick, composite soil skin material, and so on. No emission of toxic gas and evaporation of organic solvent can be attained during production and use of the invention, and performance of the product is same as or has superiority over rubber in compression deformation rate, rebound elasticity and durability.

Abstract: A method for preparing stable dispersions of high strength polymers where the polymer particles are micron-sized or submicron-sized and dispersions and dry powders prepared from this method. The method includes swelling the high strength polymer particles and mechanically milling them to reduce particle size. Films, coatings, and other useful articles can be prepared from such dispersions and powders.

Abstract: The invention according to the present invention relates to the manufacture of paper and or boards and/or binding agents and a method and apparatus related to the same by providing for the defibrillation of cellulose fibres into a form in which the same can be subsequently sued to form the finished product directly or can be used to bind other materials together and then be formed into the finished product. The apparatus includes a twin screw conveyor through the material and liquid passes to be processed..

Abstract: A carpet recycling method is disclosed. In a toroidal flow pulper, carpet is disintegrated in a quantity of liquid to form a slurry of fibrous carpet materials and carpet ash. At least a portion of the fibrous carpet materials are separated from the slurry, and the separated fibrous carpet materials are dried. At least a portion of the carpet ash is isolated from the slurry, and the isolated carpet ash is dried. Thus, a first output comprising dried separated fibrous carpet materials is produced, and a second output comprising dried carpet ash is produced.

Abstract: Method for the preparation of finely divided calcium hydroxide, where calcium oxide is comminuted in an impact disintegrator into which in addition to the calcium hydroxide a small amount of water is led to wet the particles obtained and to bind the dust. The calcium oxide powder is led to a conveyor being in connection with the impact disintegrator and operating as a pre-quencher, to which conveyer water is added and where the material is subjected to a kneading effect. The material which is a mixture of calcium oxide and calcium hydroxide is led from the conveyor to a cistern operating as post-quencher, to which cistern the remaining portion of the total water amount required for quenching is added. The amount of water added to the impact disintegrator and to the pre-quencher is altogether 20 . . . 50% of the total amount of water required for quenching, preferably about ? of the total amount of water required for quenching, and the amount of water added to the post-quencher is 80 . . .

Abstract: Mineral pigments (such as kaolin clay) having a high surface area and particle size in the nano scale range are provided which are useful in paper coating and filling, ink jet coating formulations, paint compositions, and as a filler in rubbers, plastics and polymers. These pigments are manufactured by intensive wet milling of a mineral composition which may have undergone prior dry grinding and then optionally subjecting the wet milled mineral composition to an acid treatment.

Abstract: The present invention relates to effect pigments which are based on flake-form substrates having a circular form factor of 1.2-2 and are coated with at least one high-refractive-index layer, and to the use thereof, inter alia in paints, coatings, printing inks, plastics and in cosmetic formulations.

Abstract: An under-sink waste processing appliance includes a waste separator which extracts liquid from organic waste and passes such extracted liquid to a residential drain line. The remaining solid, in the form of organic pulp, is dried in a dryer and deposited in a removable collection receptacle.

Abstract: The invention relates to a method of making a paper or paper board, in which method cut pulp is prepared by cutting basic cellulosic fiber pulp at the consistency of at least 25% so that the average fiber length of the basic pulp is decreased by more than 25% and the SR number of the cut pulp is at most 20% higher than that of the basic pulp, and the cut pulp is used as a raw material in the preparation of a stock.

Abstract: Methods of compounding nanoparticles (e.g., surface-modified silica nanoparticles) with a resin (e.g., a curable resin) are described. The methods use continuous wet milling technology and can be used to compound nanoparticles, including highly aggregated and agglomerated surface-modified nanoparticles, into a resin or resin precursor.

Abstract: The present invention provides a process for dry grinding one or more mineral materials which include at least calcium carbonate. The process includes a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm, and dry grinding the material in at least one grinding unit (i) in the presence of at least one comb-type hydrophilic polymer containing at least polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, and (ii) in such a manner that the quantity of liquid in the grinding unit is less than 15% by dry weight of the material crushed in the crushing unit, wherein recovered material has a d50 of 0.5 to 500 microns.

Abstract: The present invention provides a product obtained by a method of dry milling a mineral material in at least one milling unit: (i) in the presence of at least one polyalkylene glycol polymer having monomer units forming a backbone, where at least 90% of the monomer units forming the backbone of the polymer are constituted by ethylene oxide, propylene oxide or their mixtures, and where the polymer has a molecular weight of at least equal to 400 g/mole, and (ii) in a quantity of water that is less than 10% in dry weight of the material in the milling unit.

Abstract: A method and apparatus of producing inorganic semiconducting nanoparticles having a stable surface includes providing an inorganic bulk semiconductor material milled in the presence of a selected reducing agent. The reducing agent acts to chemically reduce oxides of the semiconductor material, or prevent the formation of such oxides to provide semiconducting nanoparticles having a stable surface, allowing electrical contact between the nanoparticles. The milling media and/or one or more components of the mill include the selected reducing agent. The milling media or mill are typically composed of a metal selected from the group comprising iron, chromium, cobalt, nickel, tin, titanium, tungsten, vanadium, and aluminum, or an alloy containing one or more of these metals. Alternatively, the selected reducing agent includes a liquid contained in the mill during milling, which is typically an acidic solution containing any of hydrochloric, sulphuric, nitric, acetic, formic, or carbonic acid, or a mixture thereof.

Abstract: Methods for creating a proppant of a specific size from a slurry extracted from a fractured hydrocarbon well is provided, including the steps of separating water from the slurry, resulting in a solid stream and a liquid stream; mixing the slurry stream with particulate, resulting in a feed material; fusing proppant material in the feed material; quenching the fused proppant material; breaking the fused proppant material; sizing the broken material for the specific size; and mixing broken material that is not of the specific size with the feed material. A system for performing the method is also described.

Abstract: A device is disclosed for removing slag from a coal gasification reactor and to a slag water bath enclosed by the reaction vessel. The slag is discharged by a lock-type transfer vessel arranged downstream of the slag bath. The lock-type transfer vessel comprises one upper and one lower cylindrical section, the upper cylindrical section having a diameter larger than that of the lower cylindrical section and both sections being connected with each other via a tapered section which preferably is conical and the angle of the cone being similar to that of the angle of repose of the slag. A process for removing slag from a coal gasification reactor and a slag water bath housed by the reaction vessel is also disclosed. The device permits a discharge of slag in a lock-type transfer vessel and precludes formation of slag incrustations in the lock-type transfer vessel.

Abstract: A method for processing unseparated egg shells includes placing unseparated egg shells in a separation tank containing fluid, applying cavitation to the unseparated egg shells in the fluid to thereby separate the egg shell membranes from the egg shells, and recovering the egg shell membranes. An apparatus for processing unseparated egg shells includes a separation tank for holding a fluid, a recirculating loop operatively connected to the separation tank, and at least one submersible mixer in the recirculating loop to recirculate the fluid and egg shell membranes and egg shells within the fluid. The apparatus further includes a membrane collection conveyor for conveying egg shell membranes from the separation tank and a shell conveyor positioned beneath the separation tank for conveying egg shells away from the separation tank.

Abstract: Provided is a process for preparing surface-modified silicon dioxide particles with a mean particle diameter of at most 100 nm, involving (A) high-pressure grinding of a predispersion having (i) surface-modified silicon dioxide particles which are at least partly aggregated, are bonded to the surface-modifying component via Si—O—Si bonds, and still have reactive groups on their surface; (ii) an organosilicon compound which has a silicon-carbon bond and a functional group which can react with the reactive groups to form a covalent Si—O—Si bond; and (iii) a solvent, to form a dispersion; and (B) removing the liquid phase of the dispersion. Also provided are redispersible, surface-modified silicon dioxide particles obtained by this process, and their use in toner powders, silicone rubber, adhesives, and scratch-resistance surface coatings.

Abstract: Staged crushing combined with water addition and mixing is practiced at the mine site to prepare an oil sand slurry ready for hydrotransport. More particularly, as-mined oil sand is crushed to conveyable size (e.g. ?24?) using a mobile crusher. The pre-crushed ore product is conveyed to a dry ore surge bin. Ore is withdrawn from the bin and elevated to the upper end of a slurry preparation tower having downwardly aligned process components to enable gravity feed. The ore is further crushed in stages to pumpable size (e.g. ?4?) by a stack of crushers and water is added during comminution. The ore and water are mixed in a mixing box and delivered to a pump box. The surge bin and tower are relocatable. Screening and oversize reject treatment have been eliminated to achieve compactness and enable relocatability.

Abstract: A recycling method of slurry for use in wafer polishing for reusing slurry used in a polishing process of semiconductor wafer, comprises the steps of: adding a dispersant to a recovered used-slurry to inhibit aggregation of the slurry; breaking up aggregates in such a manner that the whole of the used slurry, subjected to the dispersant addition step, is passed through a shearing force imparting device to impart shearing force to the aggregates contained in the slurry by the shearing force imparting device, thereby breaking up the aggregates; and removing foreign substances in the slurry subjected to the aggregate breakup step, by means of a foreign substances removing device. According to the method, a large amount of used-slurry can be processed in a short time.

Abstract: Mineral pigments (such as kaolin clay) having a high surface area and particle size in the nano scale range are provided which are useful in paper coating and filling, ink jet coating formulations, paint compositions, and as a filler in rubbers, plastics and polymers. These pigments are manufactured by intensive wet milling of a mineral composition which may have undergone prior dry grinding and then optionally subjecting the wet milled mineral composition to an acid treatment.

Abstract: Apparatus and method are disclosed for producing nanometer-range particle dispersions utilizing an immersion mill having a rotor for processing feedstock within a bed of media contained within a containment wall. An auxiliary chamber provides a chamber wall surrounding the containment wall and feedstock is passed from the bed of media, through the containment wall and into the auxiliary chamber while the media is contained within the bed of media. The feedstock is drawn from the bed of media, through the containment wall, and out of the auxiliary chamber, with an external pumping mechanism arranged for operation independent ofrotation of the rotor, whereby the containment wall is maintained unbroken by any direct connection between the rotor and the external pumping mechanism and remains effective in containing the media within the bed of media.

Abstract: Methods for making Imatinib mesylate of formula (I): having low levels of organic solvent are provided. Also provided are alpha and beta forms of Imatinib mesylate and methods for treating conditions such as chronic myelogenous leukaemia by administering same.

Abstract: The present invention describes a method and apparatus for aqueous extraction of chemical compounds from solid material in which the solid material is entrained in an extraction liquid phase that flowed around immersed sonotrodes emitting radial or focused high energy ultrasonic waves. A significant increase in extracted material and decreases in extraction time is observed.

Abstract: The present invention provides a process for dry grinding one or more mineral materials which include at least calcium carbonate. The process includes a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm, and dry grinding the material in at least one grinding unit (i) in the presence of at least one comb-type hydrophilic polymer containing at least polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, and (ii) in such a manner that the quantity of liquid in the grinding unit is less than 15% by dry weight of the material crushed in the crushing unit, wherein recovered material has a d50 of 0.5 to 500 microns.

Abstract: Biomass feedstocks (e.g., plant biomass, animal biomass, and municipal waste biomass) are processed to produce useful products, such as fuels. For example, systems are described that can convert feedstock materials to a sugar solution, which can then be fermented to produce a product such as a biofuel.

Abstract: A process for producing particles from a thin film is provided. The process includes grinding the thin film using granules that afford for the particles to maintain a structure and/or one or more properties of the thin film. In addition, the process provides for a high recovery percentage of the source material.

Abstract: A method for dispersing a water-soluble polymer includes: metering and prewetting polymer with primary water; grinding and draining of the dispersed polymer in a chamber comprising a rotor and a stator; and providing a ring with perforations fed by a secondary water circuit on all or part of the periphery of the chamber for spraying of pressurized water on the blades of the stator.

Abstract: A glass powder is provided that includes, as the main component, powder particulates of glass having a mean particulate size of less than or equal to 1.5 ?m, and which is free of particles having a particle size of greater than 10 ?m. A process for the production of such a glass power is also provided. The glass powder is particularly suitable as a filler of plastic dental compositions, in particular dental composites.

Abstract: An apparatus for, and method of, mixing a molten composition are provided. The apparatus comprises a rotor with flow restrictors supported on its surface and supported within a bore of a casing. The mixer generates at least 100 modulating events as the molten composition flows over the flow restrictors to form a modulated composition.

Abstract: A method for manufacturing of a powder mixture for a battery electrode that includes suspending of particles of at least one binder within an inert solvent producing a first suspension, slowly suspending of particles of an active material within the first suspension producing a second suspension, drying of the second suspension producing a granulate material. Further relates to a respective powder mixture, an electrode and a method of manufacturing the electrode.

Abstract: The present invention discloses a method for preparing an impregnating pitch which is used for the manufacture of carbon-carbon composites having excellent mechanical properties at an ultra high temperature, abrasion resistance and the like, wherein the impregnating pitch having a low viscosity and an improved carbonization yield is provided by facilitating cross-linking reactions between the aromatic compounds in the pitch, while eliminating heat treatment.

Abstract: A process to prepare a suspension of solid biomass particles in a hydrocarbon-containing liquid for a catalytic cracking process is provided. A catalytic cracking process and subsequent processing of the cracked product from such suspension of solid biomass particles in the hydrocarbon-containing liquid is also provided.

Abstract: The invention provides a process for producing nonpassivated silicon, which process comprises providing a sample of silicon and, under inert conditions, reducing the mean particle size in the sample by applying a mechanical force to the sample. The invention also provides nonpassivated silicon which is obtainable by such a process, and compositions which comprise the nonpassivated silicon. Further provided is a process for producing hydrogen, which process comprises contacting water with nonpassivated silicon, thereby producing hydrogen by hydrolysis of said silicon. The invention also provides a pellet for generating hydrogen, the pellet comprising nonpassivated silicon encapsulated within an organic coating.

Abstract: To provide a method for producing ETFE granules having a low content of an ethylene/tetrafluoroethylene copolymer oligomer and being excellent in handling efficiency. A method for granulating an ethylene/tetrafluoroethylene copolymer, which is characterized by stirring and granulating a slurry of an ethylene/tetrafluoroethylene copolymer together with water in the presence of both ethylene and tetrafluoroethylene at a granulation temperature of from 10 to 130° C. for a granulation time of from 30 to 240 minutes.

Abstract: A solids separation system and methods for use; the system having a barrel rotatably mounted in a substantially horizontal arrangement, a carriage on which the barrel is mounted and inclined so as to elevate the coal exit end of the barrel in relation to the rock exit end, a motor to rotate the barrel, a blower, a blower motor, a blade affixed to and helically wound along the interior surface of said barrel, and barriers between the turns of the blades to force the contents up into a stream of air supplied by a blower.

Abstract: A method of estimating the hydration reactivity of coal ash with high precision and determining the amount of milling water for obtaining a milling product in funicular form at the stage of milling; and a molding method being free from the problem of adhesion to a pressurization board at the stage of molding after the milling. When any collected coal ash exhibits a corrected basicity ((CaO+Fe2O3+MgO)/SiO2 (weight ratio)) of 0.1 or higher and a reactivity index (corrected basicity/(R2O/Al2O3) (weight ratio)) of 10 or higher, the coal ash as a raw ash is transferred to raw ash silo (2). Otherwise, the coal ash is transferred to waste ash silo (3). The raw ash within the raw ash silo (2) is poured in mill (8), and lime and gypsum are added and further milling water is charged thereto and milled.

Abstract: A method of producing enhanced coal combustion ash for use in pozzolanic applications or cement manufacture, in which the enhanced combustion ash has lower mercury content. A slurry is formed of the combustion ash and water and is subjected to froth flotation to form a mercury-enriched ash slurry and a mercury-depleted ash slurry. The product mercury-depleted ash slurry is isolated and may optionally be dried. The combustion ash may be pulverized prior to being used to form the slurry, reducing its mean particle size. The mercury-depleted combustion ash product has reduced levels of mercury and ammonia, and reduced particle size.

Abstract: One aspect is an ultrasonic crusher including a pipe system having at least one elutriator. A pump is configured to pump a slurry through the pipe system and the at least one elutriator. A first ultrasound sonotrode is configured proximate to the at least one elutriator.

Abstract: A method for alteration of the morphology of cellulose fibers, particularly softwood fibers, by (a) subjecting the fibers to a metal ion-activated peroxide treatment carried out at a pH of between about 1 and about 9, preferably between 3 and 7, and (b) subjecting the treated fibers to a refining treatment thereby converts SW fibers to HW-like fibers in many respects. The metal ion-activated peroxide treatment has been noted to act on pulp cellulose and hemi-cellulose, causing oxidation and oxidative degradation of cellulose fibers. The chemical treatment of the pulp, taken alone, is not sufficient to attain the desired modification of the morphology of the fibers, however, subsequent refining or like mechanical treatment of the chemically-treated fibers to achieve a given degree of refinement of the fibers requires dramatically less refining energy to achieve a desired end point of refinement and to impart other desirable properties to the pulp.

Abstract: A process of forming a semiconductive carbon nanotube structure includes imposing energy on a mixture that contains metallic carbon nanotubes and semiconductive carbon nanotubes under conditions to cause the metallic carbon nanotubes to be digested or to decompose so that they may be separated away from the semiconductive carbon nanotubes.

Abstract: The present invention provides a process for dry grinding one or more mineral materials which include at least calcium carbonate. The process includes a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm, and dry grinding the material in at least one grinding unit (i) in the presence of at least one comb-type hydrophilic polymer containing at least polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, and (ii) in such a manner that the quantity of liquid in the grinding unit is less than 15% by dry weight of the material crushed in the crushing unit, wherein recovered material has a d50 of 0.5 to 500 microns.

Abstract: This invention is directed to a pharmaceutical composition for drinking water administration comprising benzimidazole carbamate particles having an effective average particle size of less than 450 mm and a Tween-type surfactant; a method for making the composition; use of the composition to make a medicament for controlling parasites; and use of said composition for the manufacture of a medicament or protecting animal from parasitic infection.

Abstract: A macerating apparatus for a toilet in which the problem of jamming the macerator at startup is solved by rapidly detecting the flushing of the toilet and accelerating the macerator before motion-jamming solid objects in the effluent from the toilet can reach the macerator. The macerating apparatus may be comprised of a macerating cutter operatively connected to a motor, and a sensor in communication with the motor. The sensor may detect the flow of effluent from the toilet toward the macerator, the flow of makeup water from the supply tank into the toilet, or the mechanical action of the mechanism used to flush the toilet. The apparatus may include an intake basket having an asymmetric inlet tube and containing the macerating cutter, wherein the asymmetry of the inlet tube provides additional operating clearance between a cutting blade of the macerating cutter and the intake basket.

Abstract: The current invention is directed to a method and apparatus for defibrillating cellulose fibers achieved through single or multiple passes of raw or pre-processed cellulose fiber slurry with a preferred solid material consistency range of 35% to 55% through twin-screw fiber processing machines. During this processing operation fiber slurries are optionally further enhanced with additional fiber and mineral additives to optimize performance of the material for specific end purposes. The hyper defibrillated fiber slurry produced can be defined as one reaching a Schopper-Riegler (SR) level between 75 SR and 85 SR and/or producing a pressed, dried board with a density of preferably at least 850 kg/m3.

Abstract: An absorbent paper sheet for tissue or towel includes from about 99 percent to about 70 percent by weight of cellulosic papermaking fiber and from about 1 percent to about 30 percent by weight fibrillated regenerated cellulose microfiber which was regenerated form a cellulosic dope utilizing a tertiary amine N-oxide solvent or an ionic liquid.

Abstract: A mined ore processing apparatus to process mined ores, such as oil sands ore, into granular material is disclosed. An ore processor bed receives the ore to be processed. The ore processor bed has a frame supporting several rotating elements each separately driven to provide independent rotation rate and direction from the other. The ore processing bed is operable as a sizing device to decimate mined ore supply into granular material and separating it from rocks and other large lump mineral materials found in situ. The ore processing bed may be oriented to provide an upward inclination, which, when combined with alternating rotating element rotation directions, provides a crushing action to the ore material to crush larger rock. Alternately, a rock crusher is also provided to disintegrate oversized materials.