Abstract: An aircraft flap is constructed of nested layers of composite material in the aircraft flap that include an inner layer, a middle layer and an outer layer. The aircraft flap is constructed with the inner layer laid up around a central mandrel, the middle layer laid up around the middle layer and the outer layer laid up around the middle layer. The inner layer, the middle layer and the outer layer are co-cured on the mandrel, removed from the mandrel and then assembled together with the inner layer formed in a folded over configuration around a hollow interior volume of the aircraft flap, the middle layer formed in a folded over configuration over the inner layer, and the outer layer formed in a folded over configuration around the middle layer.

Abstract: The invention relates to the field of turbomachine blades, and more specifically to a leading-edge shield (32) for a turbomachine blade (16), said leading-edge shield (32) having a pressure-side wing (34) and a suction-side wing (36), each extending along a height and along a length, the wings being connected together over their height, the pressure-side wing (34) presenting a greater length than the suction-side wing (36) over a first segment (S1) of the leading-edge shield (32), and an equal or smaller length than the suction-side wing (36) over a second segment (S2) of the leading-edge shield (32).

Abstract: An aircraft includes an airframe and a distributed thrust array coupled to the airframe including at least six propulsion assemblies. A flight control system is operably associated with the distributed thrust array and is operable to independently control each of the propulsion assemblies. A package delivery module is coupled to the airframe. In a VTOL orientation utilizing thrust-borne lift, a first pair of propulsion assemblies is forward of the package delivery module, a second pair of propulsion assemblies is aft of the package delivery module and a third pair of propulsion assemblies is lateral of the package delivery module. In a forward flight orientation utilizing wing-borne lift, the first pair of propulsion assemblies is below the package delivery module, the second pair of propulsion assemblies is above the package delivery module and the third pair of propulsion assemblies is lateral of the package delivery module.

Abstract: A method of manufacturing a wind turbine blade component in form of a shear web is described. The method comprising the steps of: a) providing a pre-manufactured shear web body having a first side and a second side as well as a first end and a second end; b) providing a first pre-formed web foot flange comprising a fibre-reinforcement material; c) arranging a first fibre layer from the first pre-formed web foot flange and to a part of the first side of the shear web body; d) arranging a second fibre layer from the first pre-formed web foot flange and to a part of the second side of the shear web body; e) supplying a resin to said first fibre layer and second fibre layer simultaneous with or subsequent to steps c) and d); and f) allowing the resin to cure so as to form the shear web.

Abstract: An apparatus for selectively increasing a wing area of an aircraft having a fuselage with an interior space includes an inflatable wing moveable between a stowed condition located in the interior space and a deployed condition located outside the interior space. The wing includes at least one inflatable spar. The inflatable spar is operatively coupled to a source of pressurized inflation fluid for selective inflation as the wing moves into the deployed condition. A plurality of reels is secured to the aircraft. A plurality of cables connects the wing to the reels. At least one reel is operable to unwind a selected cable to allow the wing to partially inflate to the deployed condition by ram air generated by movement of the aircraft as the inflatable spar is being inflated by the pressurized inflation fluid. A method for selectively increasing a wing area of an aircraft is also provided.

Abstract: A fan of a gas turbine engine includes a plurality of fan blades secured to a rotor, each of the plurality of fan blades having an airfoil secured to the rotor at one end, wherein the airfoil comprises pockets filled with an elastomeric composite.

Abstract: An aircraft operable to transition between thrust-borne lift in a VTOL orientation and wing-borne lift in a biplane orientation. The aircraft includes an airframe having first and second wings with first and second pylons coupled therebetween. The airframe has a longitudinal axis and a lateral axis in hover. A two-dimensional distributed thrust array is coupled to the airframe. The thrust array includes a plurality of propulsion assemblies each operable for variable speed and omnidirectional thrust vectoring. A flight control system is operable to independently control the speed and thrust vector of each of the propulsion assemblies such that in an inclined flight attitude with at least one of the longitudinal axis and the lateral axis extending out of a horizontal plane, the flight control system is operable to maintain hover stability responsive to controlling the speed and the thrust vector of the propulsion assemblies.

Abstract: A man portable aircraft system includes first and second wings with first and second pylons couplable between pylon stations thereof to form an airframe. Each of a plurality of propulsion assemblies is couplable to one of a plurality of nacelle stations of the wings to form a two-dimensional distributed thrust array. A flight control system is couplable to the airframe and is operable to independently control each of the propulsion assemblies. A payload is couplable between payload stations of the first and second pylons. A man portable container is operable to receive the wings, pylons, propulsion assemblies, flight control system and payload in a disassembled configuration. The connections between the wings, pylons, propulsion assemblies and payload are operable for rapid in-situ assembly. In an assembled configuration, the aircraft is operable to transition between thrust-borne lift in a VTOL orientation and wing-borne lift in a biplane orientation.

Abstract: A composite structure that includes a plurality of components coupled together forming a joint, wherein the plurality of components are oriented such that a gap is defined at least partially therebetween. The composite structure also includes a filler structure positioned in the gap. The filler structure includes a honeycomb core including side walls that define a plurality of core cells, and an amount of resin within each of the plurality of core cells. The honeycomb core side walls facilitate restricting crack propagation in the resin from spreading between adjacent pairs of the plurality of core cells.

Abstract: The present invention relates to a compressor blade of a gas turbine having an airfoil and a blade root, said blade root and airfoil being made in one piece from a fiber-composite material, as well as a leading edge protector made from a sheet metal material, characterized in that the airfoil is provided with a radial groove extending substantially over the entire length of the airfoil and that the leading edge protector is detachably clamped onto the airfoil and is fixed with a sheet metal flange in the radial groove of the airfoil.

Abstract: To improve upon a fan blade (6) with regard to the use of materials and the weight, in particular a fan blade for smoke venting fans, having fastening means (5) for fastening the fan blade (6) onto a fan hub as well as having a blade section (7), it is proposed that the blade section (7) shall have an outer jacket (8) enclosing a cavity.

Abstract: A method of installing fuel system components in an aircraft wing in which the fuel system components are attached to ribs before the ribs are assembled into the wing. The ribs are structural ribs for the wing and may be assembled to form a combined rib and fuel system component assembly before the assembly is added to the wing.

Abstract: The present invention provides a structural element for an aircraft and spacecraft, having a core which includes core regions which are uncoupled from one another by means of an expansion joint arranged between the core regions. The present invention further provides a method for producing a structural element for an aircraft or spacecraft, including the following method steps: providing a core of the structural element, which core includes core regions; and arranging an expansion joint between the core regions. The present invention relates still further to an aircraft and/or spacecraft having such a structural element.

Abstract: The present invention relates to an airfoil shaped body with a leading edge and a trailing edge extending along the longitudinal extension of the body and defining a profile chord, the airfoil shaped body comprising an airfoil shaped facing that forms the outer surface of the airfoil shaped body and surrounds an internal volume of the body, a distance member that is connected to the facing inside the body and extends from the facing and into the internal volume of the body, and at least one reinforcing member that operates in tension for reinforcing the facing against inward deflections and that is connected to the facing inside the internal volume of the body at the same side of the profile chord as the connection of the distance member to the facing and to the distance member at a distance from the facing.

Abstract: Joining arrangement for the lateral boxes (11, 11?) of a horizontal tail stabilizer with a central tubular box and manufacturing method for said box. The boxes (11, 11?) are joined using an intermediate joining part (31) that comprises a central box (33, 63, 73), upper (35, 35?) and lower (37, 37?) lateral flaps, fitting plates (A) for the trimming device and fitting plates (B) for the pivoting device, the join being made with rivets between the skins (15, 15?; 17, 17?) of the lateral boxes (11, 11?) and said flaps (35; 35?; 37; 37?). The method for manufacturing the intermediate joining part (31) comprises steps to: a) Provide preforms suitable for forming said part (31); b) Form and cure the part (31) made from said preforms using an RTM method.

Abstract: A method and apparatus for manufacturing a composite structure. A filler material with a barrier material for a channel in the filler material is formed. A composite material and the filler material with the barrier material are laid up onto a tool in a shape of the composite structure. The composite material and the filler material in the shape of the composite structure are cured.

Abstract: An aircraft wing includes a rib attached by a joint to a tubular spar that varies in cross sectional shape during flight. The joint includes a ring attached to the tubular spar, and pivot pins connecting the ring with the rib. The pivot pins allow relative movement between the rib and the tubular spar as the tubular spar varies in cross sectional shape.

Abstract: A shape-changing structural member has a shape-changing material, such as a suitable foam material, for example a polymer foam capable of withstanding at least 300% strain or a metal alloy foam capable of withstanding at least 5% strain. Springs, such as one or more coil springs, provide structural support for the shape-changing material. The springs may also be used to provide forces to expand and contract the shape change material. The springs may include pairs of concentric springs, one inside of another. The concentric springs may surround an underlying skeleton structure that supports the shape-changing material and/or aids in changing the shape of the material. The concentric springs may or may not be wrapped around the underlying skeleton structure. Multiple springs or pairs of springs may be coupled together using a sheet metal connector.

Abstract: A hull structure is provided, for use in particular in an aircraft or spacecraft, the hull structure including an outer skin and structural components which are connected to said skin, as well as an inner lining which forms a supporting structure together with the outer skin and the structural components.

Abstract: A structuring construction for an aircraft fuselage is provided having an outer skin as well as a plurality of formers extending at a spacing side by side crosswise to the longitudinal direction of the fuselage wherein at least a partial number of the formers include a main former portion which is channel-like in cross section and the channel edges of which are adjacent to the outer skin and wherein the channel space of the main former portion serves to accommodate at least one supply air line which may be formed, for example, by a separate pipe line.

Abstract: A shape-changing structural member has a shape-changing material, such as a suitable foam material, for example a polymer foam capable of withstanding at least 300% strain or a metal alloy foam capable of withstanding at least 5% strain. Springs, such as one or more coil springs, provide structural support for the shape-changing material. The springs may also be used to provide forces to expand and contract the shape change material. The springs may include pairs of concentric springs, one inside of another. The concentric springs may surround an underlying skeleton structure that supports the shape-changing material and/or aids in changing the shape of the material. The concentric springs may or may not be wrapped around the underlying skeleton structure. Multiple springs or pairs of springs may be coupled together using a sheet metal connector.

Abstract: An aircraft wing made of a composite material, and its method of manufacture, require a plurality of kabobs (i.e. substantially rectangular shaped hollow tubes having an open end and a closed end). Of these kabobs, several are aligned end-to-end, to create a section. Several sections are then positioned side-by-side and covered by a layer of composite material to define an aerodynamic surface for the wing. The juxtaposed sections also establish spar webs for the wing, and the closed ends of the juxtaposed sections establish transverse ribs for the wing. Thus, the kabobs form the main load-bearing member of the wing. The sections of composite material are co-cured with the composite material of the aerodynamic surface.

Abstract: A reinforced structural member having a tubular member and a support structure. The tubular member has a sidewall that defines a hollow interior portion. The support structure is formed from a composite material and bonded to the sidewall in at least two predetermined locations. The support structure is positioned within the tubular member and configured to transmit force between the predetermined locations so as to prevent the tubular member from being crushed in response to the application of a force of a predetermined magnitude to the tubular member. A method for forming a reinforced structural member is also provided.