To Degas Or Prevent Gas Entrapment Patents (Class 264/102)
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Patent number: 5628944Abstract: Provided is a method of making a multi-property polyurethane part by RIM having a surface layer and an interior layer. The surface layer and the interior layer have different properties. The pressure in the cavity of the mold is reduced and a surface forming RIM polyurethane material is injected into the evacuated cavity, whereby the surface layer of the molded part is formed by RIM. An interior forming RIM polyurethane material is injected into the evacuated cavity, whereby the interior of the molded part is also formed by RIM.Type: GrantFiled: December 27, 1994Date of Patent: May 13, 1997Assignee: Toyoda Gosei Co., Ltd.Inventors: Naohisa Nagasaka, Masayuki Goto, Shogo Sugiyama, Yukio Kawakita, Masanao Ishikake
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Patent number: 5624693Abstract: Disclosed herein is a molding apparatus comprising a mold member at least partially defining a mold cavity including a vent, a valve comprising a valve housing including a bore having a central portion with first and second axially opposite ends, a first end portion communicating with the first end of the central portion and with the vent, and a second end portion communicating with the second end of the central portion, a vent discharge port, and a flushing discharge port, and a conduit including an inlet port communicating with the first end portion of the bore, an outlet port communicating with the second end portion of the bore, and a valve member located in the bore and being operably moveable between a venting position wherein the vent communicates with the conduit inlet port, wherein the conduit outlet port communicates with the vent discharge port, wherein communication between the flushing medium outlet port and the conduit inlet port is blocked, and wherein communication between the conduit outlet pType: GrantFiled: January 16, 1996Date of Patent: April 29, 1997Assignee: Outboard Marine CorporationInventors: Timothy J. Horling, Timothy J. VanAckeren
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Patent number: 5605657Abstract: An industrial solid tire for heavy-load, off-road use having a cast polyurethane tire thereon is produced by a batch method. The tire is a heat cured polyurethane produced from a dispersion of a prepolymer, a curative and an amount of a silicone dispersing and lubricant agent. The amount of silicone is between 1.0 and 4.0 parts per hundred of the prepolymer. A method for manufacturing the tire is included.Type: GrantFiled: July 1, 1993Date of Patent: February 25, 1997Assignee: Uniroyal Chemical Company, Inc.Inventors: George H. Nybakken, Richard L. Palinkas, David M. Clonch
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Patent number: 5603871Abstract: In an aging device used to manufacture a plastic molded product, injecting and aging processes are separated from each other. Namely, a plastic base material is approximately processed in advance in a final shape by injection molding. Thereafter, the plastic base material is inserted into an aging die having plural cavities and attached to a press machine such that the aging die is clamped and opened. Next, the plastic base material is heated and melted until a temperature equal to or higher than a glass transition point so as to generate an internal resin pressure. Next, the plastic base material is gradually cooled to transfer a mirror face thereto. The aging device has a die cooling device having plural heat pipes for cooling the die and has a die heating device having plural heaters for heating the die. The heat pipes and the heaters are arranged in a die plate of the press machine.Type: GrantFiled: September 26, 1995Date of Patent: February 18, 1997Assignee: Ricoh Company, Ltd.Inventors: Hisaaki Koseko, Wataru Ohtani, Hidenori Ito, Toshihiro Kanematsu, Akio Hirano, Shinya Senoo, Jun Watanabe, Kiyotaka Sawada
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Patent number: 5603879Abstract: In a method of molding resin to seal electronic parts, an internal die space defined at least by pots, cull portions, resin passages and cavities when an upper mold section and a lower mold section are closed, is cut off or sealed from the exterior atmosphere. Thereupon the die space is evacuated using a first evacuation by a vacuum source and a second or instantaneous evacuation by an instantaneous evacuation mechanism. The vacuum source for the first evacuation may be an active vacuum pump, while the instantaneous evacuation mechanism may be a vacuum tank that has been previously pumped down, for example. According to this method, it is possible to quickly improve the degree of vacuum in the internal die space by efficiently and reliably discharging air, moisture and gas from the internal die space to the exterior due to a synergistic action of the evacuation and the instantaneous evacuation. Consequently, the formation of voids in resin molded members is prevented.Type: GrantFiled: April 18, 1994Date of Patent: February 18, 1997Assignee: Towa CorporationInventors: Michio Osada, Yoshihisa Kawamoto, Makoto Matsuo, Koichi Araki
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Patent number: 5597627Abstract: The present invention relates to a stone product in sheet form suitable for use both outdoors and indoors, e.g. as a facade cladding or a fitting, etc. The stone product in question has undergone impregnation treatment with a view to causing its strength and flexibility to be increased through the presence of an impregnating agent in existing pores, cracks and other cavities in the stone sheet in question. A method for producing said stone product and means for its manufacture are also included in the invention.Type: GrantFiled: December 14, 1994Date of Patent: January 28, 1997Assignee: Techstone i Kinna ABInventor: Jan-Inge Lindeberg
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Patent number: 5589203Abstract: A vacuum kneading and extruding method includes the steps of separately and continuously measuring plural types of material and continuously feeding the material into a kneading and degassing tank; kneading the plural types of material fed, and degassing the material by decompressing a material accommodating space into a vacuum; kneading and transporting the material in a decompressed condition through a multi-stage kneading mechanism; and forming and extruding kneaded material in a predetermined shape. An apparatus for use in executing this method is included.Type: GrantFiled: July 13, 1995Date of Patent: December 31, 1996Assignee: Sato Iron Works Co., Ltd.Inventor: Takuya Sato
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Patent number: 5589016Abstract: A planar composite panel is constructed from two resin-impregnated fiber face sheet covering and bonded to the two sides of a honeycomb core element and a surrounding border element made of rigid foam board. The two planar faces of the rigid foam board are embossed with a pattern of indentations in the form of interlinked equilateral triangles which are sufficiently deep and close together to provide escape paths for volatiles generated inside the panel during curing of the resin in the face sheets by which the face sheets are bonded to the honeycomb core element and the foam board, to prevent the development of excessive pressure between the face sheets that otherwise would interfere with the bonding.Type: GrantFiled: April 29, 1994Date of Patent: December 31, 1996Assignee: The Boeing CompanyInventors: Neil L. Hoopingarner, Barry D. Matin
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Patent number: 5588205Abstract: The present invention includes a high density integrated circuit module which includes a plurality of stacked, individual integrated circuit devices wherein serpentine electrical interconnect rails connect electrical leads extending from the individual integrated circuit devices within the module.Type: GrantFiled: September 5, 1995Date of Patent: December 31, 1996Assignee: Staktek CorporationInventor: Jerry M. Roane
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Patent number: 5585064Abstract: An apparatus for providing a vacuum in a segmented tire mold includes an upper sidewall assembly and lower sidewall assembly, a plurality of radially moveable tread mold segments operable with the upper sidewall assembly and lower sidewall assembly to define a tire mold cavity. A conical actuating ring assembly surrounds the tire mold segments and engages the mold segments to provide radial movement of the mold segments. The apparatus includes a first seal between the conical actuating ring assembly and the lower mold assembly, as well as a second seal between the conical actuating ring and the upper sidewall assembly, thereby sealing the space defined by the tire mold so that a vacuum can be drawn on the tire mold cavity upon the closing of the mold.Type: GrantFiled: July 20, 1994Date of Patent: December 17, 1996Assignee: The Goodyear Tire & Rubber CompanyInventors: Veronique Moris-Herbeuval, Raymond Merx, Klaus Schmitt, Helmut Dernbach, Craig D. Miller, Bernard B. Jacobs
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Patent number: 5578700Abstract: The invention provides an apparatus and method of its use, for recovering either devulcanized rubber or purified carbon and volatiles from a crumb rubber feed material. The apparatus comprises a chamber; a vacuum pump for providing reduced pressure within the chamber; an inlet for feeding crumb rubber into the chamber; an auger for providing continuous movement of the crumb rubber though the chamber; a battery of microtrons for providing substantially precise energy input into the crumb rubber as it is continuously moved through the chamber by the auger; at least one condenser for recovering volatiles from the crumb rubber after it has been sufficiently heated by said the microtrons; and an outlet for withdrawing either a devulcanized rubber or a purified carbon product residue from the chamber.Type: GrantFiled: May 1, 1995Date of Patent: November 26, 1996Assignee: Hunt Industries Inc.Inventors: James R. Hunt, Jerry L. Hunt
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Patent number: 5569432Abstract: There is disclosed a method for making a vibration dampener, the dampener cluding a body for disposition between two relatively movable members, the body being formed from a carrier of a gel material and particles having electrorheological properties embedded in the carrier with the particles electrically aligned and pseudo-bonded. The dampener is made by passing a current through a mixture of the particles and the carrier while the carrier cures into a gel material.Type: GrantFiled: April 14, 1995Date of Patent: October 29, 1996Assignee: The United States of America as represented by the Secretary of the NavyInventor: Wendell C. Maciejewski
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Patent number: 5569713Abstract: A close loop thermoplastic recycling process includes the step of testing particulated processed plastic material to determine the properties thereof. The tested properties are compared with targeted near virgin properties of the processed plastic material to determine any difference(s) therebetween. Additives based on the property differences determined during testing are admixed with the particulates in a twin screw extruder. During extruding, volatile constituents are simultaneously withdrawn from the fused particulates. The twin screws of the extruder are provided with a number of screw sections, each having a thread with predetermined degrees of chamfer and pitch length. Kneading blocks are mounted on certain screw sections prior to a vacuum vent port disposed along the feed path of the melt stream in the extruder. The extruded material is tested to determine if any property differences exist.Type: GrantFiled: June 5, 1995Date of Patent: October 29, 1996Assignee: American Commodities, Inc.Inventor: Mark Lieberman
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Patent number: 5565161Abstract: Multiple sequential chemical reactions on a polymeric feedstock are carried out in an extruder with multiple reaction zones. Each reaction zone has means for introduction of reagents, for mixing of reagents with polymer and for removal of by/co-products or unreacted reagents.Type: GrantFiled: February 1, 1995Date of Patent: October 15, 1996Assignee: Exxon Chemical Patents Inc.Inventors: Richard S. Auda, William M. Davis, David Y. Chung, Lawrence W. Flatley, Jr., Brenton G. Jones, Donald A. White, Hans G. Woudboer
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Patent number: 5552096Abstract: Multiple sequential chemical reactions on a polymeric feedstock are carried out in an extruder with multiple reaction zones. Each reaction zone has means for introduction of reagents, for mixing of reagents with polymer and for removal of by/co-products or unreacted reagents.Type: GrantFiled: May 31, 1995Date of Patent: September 3, 1996Assignee: Exxon Chemical Patents Inc.Inventors: Richard S. Auda, William M. Davis, David Y. Chung, Lawrence W. Flatley, Brenton G. Jones, Donald A. White, Hans G. Woudboer
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Patent number: 5549859Abstract: Hydraulically settable mixtures and methods for extruding such mixtures into a variety of objects which are form-stable in the green state. High green strength is achieved by increasing the yield stress of the mixture while maintaining adequate extrudability. Optimizing the particle packing density while including a deficiency of water yields a hydraulically settable mixture which will flow under pressures typically associated with the extrusion of clay or plastic. In addition, a rheology-modifying agent can be added to increase the yield stress of the mixture while not significantly increasing the viscosity. The desired strength properties and other performance criteria of the final hardened extruded product are controlled by adding aggregates, fibers, a hydraulically settable binder, water, and other admixtures.Type: GrantFiled: June 7, 1994Date of Patent: August 27, 1996Assignee: E. Khashoggi IndustriesInventors: Per J. Andersen, Simon K. Hodson
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Patent number: 5545297Abstract: Methods and apparatus for continuously extruding a hydraulically settable mixture and simultaneously placing continuous filaments within the extruding mixture to yield articles having a filament-reinforced, hydraulically settable matrix. The filaments can be placed within the mixtures in a parallel configuration, a helical configuration, or combinations thereof, in order to yield an article having the desired properties of, e.g., tensile strength, flexural strength, hoop strength, burst strength, toughness, and elongation ability. The desired properties of the hydraulically settable mixture, as well as of the cured hydraulically settable matrix of the hardened article, may also be adjusted by including varying amounts and types of aggregates, discontinuous fibers, binders, rheology-modifying agents, dispersants, or other admixtures within the hydraulically settable mixture.Type: GrantFiled: October 4, 1994Date of Patent: August 13, 1996Assignee: E. Khashoggi IndustriesInventors: Per J. Andersen, Simon K. Hodson
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Patent number: 5543097Abstract: This invention relates to a method and system for producing a polyacrylamide gel sample typically for use in electrophoretic analysis. The subject method includes providing a container comprising a bottle and cap assembly for conducting a gel formation sequence. The cap assembly includes a storage compartment. A plurality of premixed chemical materials are employed for producing a polyacrylamide gel used to make the gel samples. The container includes a bottle for storing an acrylamide solution and a cap assembly for storing the premixed chemical materials in dry particulate form therewithin. The cap is located atop the bottle. The premixed chemical materials are stored in the bottle and in the storage compartment for subsequently producing the acrylamide gel solution in situ within the confines of the container so that the step of transferring of the gel stock solutions to an auxiliary container is avoided.Type: GrantFiled: March 9, 1994Date of Patent: August 6, 1996Inventor: Ta-Yun Fang
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Patent number: 5540877Abstract: A frame for a game racquet such as a tennis racquet is formed by winding a resin-free filament over a mandrel to form a tube, inserting the wound tube into a mold, and injecting resin into the mold.Type: GrantFiled: February 24, 1994Date of Patent: July 30, 1996Assignee: Wilson Sporting Goods Co.Inventors: David Repetto, David Brittingham, Charles Tricou
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Patent number: 5540576Abstract: An apparatus having a vacuum chamber or chamber, wherein the changing manner of the mold can be improved, the sealing structure of the vacuum chamber or an injection nozzle is simple, and the cost of the apparatus is reduced and preservation of the apparatus is improved. The apparatus has a vacuum chamber for surrounding a mold into an airtight situation. The vacuum chamber includes an upper casing and a lower casing, and they are being divided by a parting line defined by mating peripheral edge surfaces which incline upwardly from an operator-side to an opposite-side. An O-ring as a sealing member of the vacuum chamber is positioned between the peripheral edge surfaces.Type: GrantFiled: February 24, 1994Date of Patent: July 30, 1996Assignee: Toyoda Gosei Co., Ltd.Inventors: Yukio Kawakita, Shogo Sugiyama, Kazuhiko Suzuki
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Patent number: 5536458Abstract: It is object of the present invention to provide a method by which a variable property component, such as two-color parts, having the interior covered with a thin film of the surface area is molded from polyurethanes by RIM, eliminating the need for separately applying a mold release agent or colorants to the cavity surface. Greater latitude in design due to varying physical characteristics is provided.Type: GrantFiled: December 16, 1994Date of Patent: July 16, 1996Assignee: Toyoda Gosei Co., Ltd.Inventors: Yukio Kawakita, Shogo Sugiyama, Naohisa Nagasaka
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Patent number: 5536158Abstract: Solvent based film is produced in an endless belt casting apparatus (10) in which, within initial compartments (46-52), flows of gas are directed through transversely elongated inlet channels (85.sub.i) to contact a layer (36') of polymer and solvent supported by an endless belt (26) and flows of gas and solvent vapors are withdrawn from the vicinity of the layer by transversely elongated gas plenums (68); within subsequent compartments (54-62), flows of gas are directed through elongated inlet plenums (74) to contact the layer and flows of gas and solvent vapors are withdrawn through transversely elongated exhaust channels (85.sub.o); within all compartments along upper and lower spans of the belt, flows of gas are directed at the inner side (30) of the belt from transversely elongated gas plenums (70) and flows of gas are withdrawn though outlets (72); and within initial compartments (46-52), flows of cooling gas are directed at the edges of the inner side of the belt from cooling nozzles (146, 148).Type: GrantFiled: October 25, 1993Date of Patent: July 16, 1996Assignee: Eastman Kodak CompanyInventors: Carl F. Dresie, Edward S. Jones, Stephen R. Shelley, Kurt H. Strobl, Shamal L. Suthar, Harold C. Worden
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Patent number: 5534204Abstract: A method of injection molding polyethylene terephthalate without being predried or with having an irregular-shape wherein a vent type injection machine is employed and the vent is forcedly performed by vacuum suction within a range of a specified degree of vacuum, i.e. 50 to 150 torr (equal to 6666.1.about.19998.3 Pa.) and/or at the same time the material is forcedly fed by a feed screw having a specifically set revolution speed. According to the present invention, it is possible to provide an injection molding method in which an PET without being predried or with having an irregular-shape can be molded.Type: GrantFiled: August 18, 1994Date of Patent: July 9, 1996Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Hidemi Aoki, Yasuhiko Takeuchi, Kazuo Anzai
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Patent number: 5531947Abstract: In the course of the process of manufacturing pencils the polymer binding material is at first melted in a lead extruder (19) in order to manufacture the lead. To the melted polymer material is then added via a loading extruder (2) a mixture of additives in powder form such as colors, gliding and adhesive substances. After intensive mixing of the components in the lead extruder (1) a lead profile (13) is extruded which is cooled in a first cooling range (3) to the point where, upon entering the coating nozzle (6), it is not fully plastic anymore but also not completely cold. Through the coating extruder (4) and (5) the appropriate materials are introduced for the formation of the pencil coating. In the course of the subsequent second cooling range (8) the pencil profile is cooled down completely and after passing the withdrawal station (11) it is cut in a sawing station (12).Type: GrantFiled: May 13, 1994Date of Patent: July 2, 1996Assignee: Bellaform Extrusionstechnik GmbHInventors: Burkhard Metzger, Hans Ziolkowski
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Patent number: 5531946Abstract: Production of plasterboard includes spreading of a mixture formed of gyps fibers and water onto a continuously moving belt to form a spread layer subsequently precompressed to 110% to 180% of a final board thickness and successively wetted from both sides and thereafter compressing the wetted layer to the final board thickness.Type: GrantFiled: March 2, 1994Date of Patent: July 2, 1996Assignee: Babcock BSH Aktiengesellschaft Vormals Buttner-Schilde-Haas AGInventor: Jorg Bold
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Patent number: 5518385Abstract: In an apparatus and method for resin transfer molding, a mold including at least two cooperating mold sections is placed in a vacuum chamber. A reinforcing material is positioned between the mold sections, which are separated from one another during evacuation of the chamber, thus maintaining the reinforcing material in a substantially uncompressed condition, to ensure that all gasses and/or liquids are evacuated from the reinforcing material and the mold prior to resin injection. After evacuation, the mold sections are brought almost into engagement to substantially define a mold cavity, and resin is injected into the mold cavity. Prior to terminating the resin injection, the mold sections are brought into engagement, and final resin injection is performed. The injected resin is then cured in accordance with the particular type of resin injected.Type: GrantFiled: November 9, 1994Date of Patent: May 21, 1996Assignee: United Technologies CorporationInventor: John Graff
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Patent number: 5516470Abstract: Method for tempering a molding tool intended for production of products of natural or synthetic polymers, which molding tool includes one or more molding parts (3, 4) made of sintered metal with communicating pores obtained by pressing at a high pressure and sintering at a high temperature of a powdered material, in which molding part or parts (3, 4) a molding cavity (9) has then been made, whereby preferably the outer envelope surface of the molding tool is tight. The method comprises tightly connecting one or more channels, capillary tubes (6, 8) or the like through the tight outer envelope surface to the mould material of the molding tool situated inside, which material contains a large number of small communicating pores and feeding a gas having a suitable state and a suitable temperature through the channels thereby causing a rapid tempering of the molding tool to a desired extent.Type: GrantFiled: April 18, 1995Date of Patent: May 14, 1996Assignee: AGA AktiebolagInventor: Owe G. T. Larsson
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Patent number: 5512224Abstract: A warp-free laminate is produced by winding a first set of strands or filaments about a flat mandrel with a second set of strands being wound transverse to the first set. The two sets may be perpendicular to each other. The filaments are maintained under a controlled tension while being impregnated with a resin and during subsequent cure of the resin. In order to permit the formation of a warp-free product, the winding pattern is such that it forms a mirror image about a neutral axis or plane of symmetry. The winding pattern may be chosen to provide interstices in a predetermined pattern determining punching out or high speed drilling of hole openings for subsequent printed circuit applications.Type: GrantFiled: November 1, 1990Date of Patent: April 30, 1996Assignee: Compositech Ltd.Inventors: Jonas Medney, Fred E. Klimpl
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Patent number: 5511916Abstract: A shipping container for dunnage, such as automotive engines, is disclosed having a rigid frame and a pair of spaced apart dunnage support members which are secured to the frame. The dunnage support members each have upwardly extending portions which are adapted to abut against and support selected areas of the dunnage. These upwardly extending portions are constructed of a material formed by the isothermal reaction of isocyanate and a resin which are selected such that the elastomeric material resulting from the isothermal reaction is essentially devoid of entrapped air bubbles. A method for forming the dunnage support members is also disclosed.Type: GrantFiled: December 6, 1991Date of Patent: April 30, 1996Assignee: Aldon Pattern, Inc.Inventors: Charles Farley, Lawrence E. Plawecki
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Patent number: 5510073Abstract: A planetary gear for a multiple-screw extruder includes a circular stationary housing having internal teeth, a sun wheel formed from at least one toothed portion of a spindle, and a plurality of main planet wheels formed from at least one toothed free end of a plurality of screws and arranged in a circle. The plurality of main planet wheels are spaced from one another, from the sun wheel and from the internal housing teeth. A plurality of internal and external intermediate planet wheels are arranged between the sun wheel and the main planet wheels and between the main planet wheels and the internal housing teeth, respectively.Type: GrantFiled: April 13, 1994Date of Patent: April 23, 1996Assignee: Ems-Inventa AGInventors: Werner Kaegi, Gerhard Schmidt, Joachim Ensinger
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Patent number: 5505886Abstract: A method and apparatus are provided for densifying expanded polymer materials such as styrofoam for transportation between collection centers and manufacturing plants for recycling. The method and apparatus use only pressure and time with no addition of heat which would render the expanded polymers non-recyclable or impure. The method and apparatus rely on mechanical creep over a relatively long time with no binding materials or restraining packaging which would have to be removed prior to remanufacturing. The method and apparatus compress the expanded polymer material in three directions and confine it for the period of time required for the polymers to mechanically creep to a permanent block having a high density. The high density will not expand significantly after the block is released, unconfined into the ambient. The blocks may be easily loaded for efficient, economical transportation.Type: GrantFiled: December 11, 1992Date of Patent: April 9, 1996Assignee: Utah State University FoundationInventors: Mark R. Baugh, Reed M. Nielsen, Jerry L. Goodwin
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Patent number: 5501831Abstract: This invention relates in general to a method for the formation of films having a controlled molecular orientation prepared from rod-like extended chain aromatic-heterocyclic ordered polymers, and containing a binder in the micro-infrastructure. Such films have high tensile strength, modulus, and environmental resistance characteristics.Type: GrantFiled: August 19, 1994Date of Patent: March 26, 1996Assignee: Foster-Miller, Inc.Inventors: Robert Kovar, Roland R. Wallis, Jr.
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Patent number: 5500164Abstract: The invention provides a method and apparatus for forming a large cured reinforced composite structure. The method comprises placing at least one reinforcing fiber mat or fabric into a desired form and enclosing the fiber mat or fabric within a sealed envelope which contains a vacuum port and a resin supply conduit. The supply conduit introduces a curable resin at a rate not to exceed the rate of evacuation. The envelope is filled and the resin is cured.Type: GrantFiled: May 2, 1994Date of Patent: March 19, 1996Assignee: Synergistic Composite Systems Inc.Inventors: Mark Livesay, William Gallup
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Patent number: 5476624Abstract: A process for reclaiming waste plastics having a paint film which includes subjecting the paint film to a hydrolysis treatment by immersing the waste plastics having a urethane paint film or an amino resin paint film in a treating liquid, or contacting the waste plastics with the vapor of a treating liquid, to decompose the paint into lower molecular weight compounds. The resulting waste plastics are then heated and kneaded to disperse the products of the hydrolysis in the waste plastics, and there is recovered a reclaimed waste plastics product having good mechanical properties.Type: GrantFiled: November 28, 1994Date of Patent: December 19, 1995Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota-Jidosha Kabushiki KaishaInventors: Norio Sato, Shigetoshi Sugiyama, Takashi Ohta, Mitsumasa Matsushita, Shoichi Suzuki, Takeyoshi Nishio, Toshio Yokoi
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Patent number: 5473901Abstract: Heat insulation is provided for a refrigerator or freezer. The insulation includes a closed cell material, which is placed in a hermetically closed space (13) surrounded by a diffusion-tight shell. The space communicates with a vacuum source, and a gas diffuses through the cells five times faster than air gasses. The material does not achieve its full insulating properties until the refrigerator has been used.Type: GrantFiled: August 31, 1993Date of Patent: December 12, 1995Assignee: Electrolux Research & Innovation AktiebolagInventor: Rutger A. Roseen
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Patent number: 5468429Abstract: A method which includes a flashing process and a process for extruding thermoplastic plastics is provided for achieving more thorough devolatilizing of the solutions of thermoplastic plastics, to ensure that the solutions of thermoplastic plastics are able to be worked continually, wherein the accoustic treatments are introduced into both processes to increase the efficiency of removing volatile components and thus leads to the decrease of the processing time for extruding thermoplastic plastics. In the flashing process, the ultrasonic horns are arranged to scatter the feed stream of the solution which increases the devolatilizing surface of the polymer fluid and, simultaneously, to enhance bubble formation and produce strong agitation in the polymer fluid, thereby increasing the devolatilizing efficiency. In the process of extruding thermoplastic plastics, the ultrasonic horns are arranged in the extruder to enhance both formation and rupture of bubbles, thereby increasing the devolatilizing efficiency.Type: GrantFiled: April 15, 1994Date of Patent: November 21, 1995Inventors: Tzu-Li Li, I-Chung Tung, Duncan Yu
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Patent number: 5464582Abstract: A method and apparatus for producing a molded polyurethane foam without using low-boiling solvents such as Fleon and methylene chloride which present problems when used as a blowing agent. The polyurethane foam has the same good appearance and soft feeling as that produced with low-boiling solvents. A polyurethane foam is produced by injecting a polyurethane material into an evacuated cavity and permitting it to expand so that it flows and fills the cavity, said polyurethane material being composed of 100 parts by weight of polyol component and 0.1-0.6 part by weight of water as a blowing agent. The cavity pressure may be maintained high spontaneously or low while the polyurethane material is flowing in the cavity. When the polyurethane material has reached the final fill position in the cavity, the fore-end of the polyurethane material is discharged from the cavity.Type: GrantFiled: June 29, 1994Date of Patent: November 7, 1995Assignee: Toyoda Gosei Co., Ltd.Inventors: Hidenobu Okano, Katsunori Watanabe
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Patent number: 5460793Abstract: Metal silicide targets are provided for sputtering which have a density of at least 99%, no more than one coarse silicon phase 10 .mu.m or larger in size that appears, per square millimeter, on the sputter surface, and an oxygen content of at most 150 ppm. They are made by a method which comprises finely grinding a synthesized silicide powder, vacuum annealing the finely ground powder in a hot press die without the application of pressure, and thereafter compacting and sintering the compact to a density of at least 99% by hot pressing. Alternatively, the finely ground powder is vacuum annealed as a presintered body at a density ratio of 50 to 75%, and thereafter is compacted and sintered.Type: GrantFiled: April 7, 1994Date of Patent: October 24, 1995Assignee: Japan Energy CorporationInventors: Osamu Kano, Yasuhiro Yamakoshi, Junichi Anan, Koichi Yasui
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Patent number: 5454991Abstract: A closed injection mold for molding liquid resins into molded plastic articles containing at least one vent apparatus having a reciprocating vent pin operative to retract to open the vent opening and extend to close the vent opening. Each vent apparatus is responsive to a full resin level in the mold cavity to close the vent opening. When the vent opening is closed, cleansing fluid is automatically circulated through the debris charge line of the vent apparatus to clear the venting channels prior to the resin debris hardening.Type: GrantFiled: September 30, 1994Date of Patent: October 3, 1995Assignee: GenCorp Inc.Inventor: James K. Brew
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Patent number: 5451352Abstract: The present invention pertains to a composite structure comprised of a matrix material, such as metal, and a plurality of diamond particles dispersed within and surrounded by the matrix material. In a first embodiment, the composite structure is used as an electronic package to house an electrical device such as an integrated chip. The diamond particles are dispersed within the matrix material in proportion such that the coefficient of thermal expansion of the package essentially matches that of the electronic devices. In another embodiment, the composite structure can be used as a thermal conductor, such as a heat sink. In yet another embodiment, the composite structure can be used as a component subject to attrition. The diamonds offer unexcelled wear resistance and transfer the heat efficiently. The invention is also a method of producing a diamond composite structure including comprising the steps of casting diamond particles, binding particle and flow medium into a mold.Type: GrantFiled: January 29, 1993Date of Patent: September 19, 1995Assignee: PCC Composites, Inc.Inventor: Arnold J. Cook
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Patent number: 5451362Abstract: The present invention provides a process for making a cured plastics moulding by introducing a pre-heated curable resin composition to a hotter mould which is at a temperature high enough to initiate curing of the resin, and supplying further resin under pressure to compensate for shrinkage of the composition, wherein the curable resin is an epoxy resin formulation comprising an epoxy resin containing more than one epoxide group per molecule on average, an acid anhydride hardener, an accelerator and a filler, the epoxy resin, hardener and accelerator being chosen so that the formulation is stable at 25.degree. C. for at least 14 days.Type: GrantFiled: November 18, 1993Date of Patent: September 19, 1995Assignee: Ciba-Geigy CorporationInventors: Paul T. Wombwell, Richard J. Martin, Christopher H. Bull
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Patent number: 5447668Abstract: Apparatus and a method are disclosed for eliminating fiber distortions ("fiber swimming") and separations ("fiber fish eyes") via a premliminary step taken prior to consolidation of "green", fiber-reinforced metal matrix materials. The apparatus includes a first member for supporting the "green" metal matrix material pack, a second member to cover the "green" pack, the thermal coefficient of expansion of the first member being smaller than the thermal coefficient of expansion of the second member, the second member being secured to the first member atop the "green" pack to form a retort, and the entire retort being heated to an off-gassing temperature, where the second member bows outwardly away from the pack to relieve pressure from the pack.Type: GrantFiled: October 4, 1993Date of Patent: September 5, 1995Assignee: Rockwell International CorporationInventor: Leo M. Delangis
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Patent number: 5443773Abstract: A vacuum hot pressed alumina material having small, isometric grains; a uniform distribution thereof; relatively low, predominantly transgranular porosity; and a density approaching the theoretical density of pure alumina produced by vacuum hot pressing alumina powder which contains at least 98.0% alumina, is substantially free of any sintering aids or any other additives, and has a median particle size less than about 3 microns, in a vacuum hot press operated at a temperature of at least about 1350.degree. C. and a pressure of at least 28 MPa (3500 PSI) for a sintering period of at least 1.5 hours. The vacuum hot pressed alumina material also has compressive strength, flexural strength, impact strength, and wear resistance superior to that for most conventional sintered alumina materials.Type: GrantFiled: March 14, 1994Date of Patent: August 22, 1995Assignee: Board of Control of Michigan Technological UniversityInventors: James M. Staehler, William W. Predebon, Bruce J. Pletka
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Patent number: 5443772Abstract: A method of reclaiming a plastic product having a paint film, including the steps of: obtaining crushed particles by crushing a plastic product having a paint film into particles of a predetermined size; supplying the crushed particles to a screw-type extruder; kneading and fusing the crushed particles while supplying water thereto; and obtaining a plastic by discharging a gas produced by decomposing the paint film and vaporized water.Type: GrantFiled: July 8, 1993Date of Patent: August 22, 1995Assignee: The Japan Steel Works, Ltd.Inventors: Shigeki Inoue, Fumiaki Tsuda, Mitsuo Nagai, Tadamoto Sakai, Kazuyuki Nakamura
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Patent number: 5437824Abstract: A breast prosthesis for implantation beneath the skin is disclosed. In one preferred embodiment the prosthesis has an outer elastic shell which encloses a biocompatible fluid and a silicone foam insert of unitary construction having the shape and approximate consistency of breast tissue. The foam insert occupies substantially the entire volume enclosed by the shell of the implantable prosthesis and consists of a foam body that is molded to the shape of the breast. The foam body has both open-cell and closed-cell characteristics. Portions of the foam insert are closed-cell with open-cell passageways threading themselves throughout the structure. The insert is of unitary construction and made by (a) heating a mold to an appropriate temperature; (b) mixing air bubbles into dispersion of uncured silicone; (c) injecting the bubble-laden, uncured silicone into the preheated mold; and (d) applying a vacuum until the foam insert cures.Type: GrantFiled: December 23, 1993Date of Patent: August 1, 1995Assignee: Moghan Medical Corp.Inventors: Daniel A. Carlisle, Richard S. Waybright, Blanca Guillen
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Patent number: 5437826Abstract: A method of extruding a substantially uniform polymer composition made up of polyvinylchloride, a stabilizing additive composition and at least one of two additional constituents, one of which is a mineral filler and the other of which is a normally liquid plasticizer for the polyvinylchloride; the method is achieved while avoiding use of compounded PVC as a starting material and includes the steps of: (I) providing an extruder; (II) operating the rotors of the extruder for essentially synchronous rotation in a common direction while maintaining in the extruder cavity a temperature sufficient to plasticize the polyvinylchloride; (III) feeding particulate polyvinylchloride and the additive composition without substantial premixing of the polyvinylchloride and the additive composition into the cavity at the first inlet (e.g.Type: GrantFiled: February 2, 1994Date of Patent: August 1, 1995Assignee: ICMA San Giorgio SpAInventors: Luciano Martinello, Giancarlo Colombo
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Patent number: 5435953Abstract: In a method for molding resin to seal an electronic part, a sealed space portion is formed between molding surfaces of an upper mold section and a lower mold section by covering an outer side periphery of a pot, a resin path and a cavity. A resin tablet is heated at its bottom portion and peripheral portion in the pot of the lower mold section to expand upwardly from its top portion. Air and moisture included inside the resin tablet is expelled into the sealed space portion which is evacuated including any air and moisture inside the sealed space portion, whereby the formation of voids in the molded resin body is avoided.Type: GrantFiled: December 21, 1993Date of Patent: July 25, 1995Assignee: Towa CorporationInventors: Michio Osada, Yoshihisa Kawamoto
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Patent number: 5435943Abstract: A method and apparatus for making an ophthalmic lens pumps monomer into one end of a gas permeable tube along its interior length while a chamber surrounding the gas permeable tube is maintained at a subatmospheric pressure by means of a vacuum pump. Preferably, the gas permeable tube is made of silicon rubber. Static mixers introduce mixing into the flow of the monomer within the tube in order to expose the bulk of the monomer to the gas permeable walls of the tube. Under such conditions in the gas permeable tube, the majority of the dissolved gasses are removed from the monomer and continue to be drawn out of the chamber by the pump connected to the chamber. The degassed monomer is then transferred into a mold where it is polymerized into an ophthalmic lens.Type: GrantFiled: March 11, 1994Date of Patent: July 25, 1995Assignee: Johnson & Johnson Vision Products, Inc.Inventors: Jonathan P. Adams, John B. Enns
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Patent number: 5433915Abstract: A manufacturing method of composite articles is provided by which it is possible to constantly mold thick composite articles as primary structure component parts for aircraft, such as rotor hubs of helicopters, which are highly accurate in dimensions and have a favorable internal quality with no internal defects such as molding cracks, voids and so forth. Therefore, this manufacturing method of composite articles includes the steps of laying up resin-impregnated reinforcing fiber materials in a molding cavity within a molding jig of a matched die type, evacuating the interior of the molding jig so that the resin-impregnated reinforcing fiber materials are under reduced pressure and thereafter closing and heating the dies of the molding cavity, causing the resin to overflow from the laid up materials into a trap located remote from the molding cavity, and molding the laid up materials inside of the molding jig.Type: GrantFiled: August 27, 1993Date of Patent: July 18, 1995Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Tatsuya Yamamoto, Shinichi Shimizu, Shunichi Bandoh, Hideki Miyabe, Seizi Itahana, Toshikazu Sana
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Patent number: RE35506Abstract: A briquette press apparatus for compacting powdered materials having a programmable control monitoring the forces of the press. During compression, the programmable control measures the compression force being asserted against the powdered material and regulates the press so that the compression force equals a programmed reference value. During decompression, the programmable control monitors the pressure release rate of the press and regulates the press so that the measured pressure release rate matches a programmed reference rate.Type: GrantFiled: May 10, 1995Date of Patent: May 13, 1997Assignee: Chemplex Industries, Inc.Inventors: Michael C. Solazzi, Monte J. Solazzi