Abstract: An apparatus and method for melt spinning a plurality of downwardly advancing multifilament polymeric yarns, and winding the advancing yarns into respective packages. Each of the advancing yarns is brought into contact with a separate yarn delivery mechanism which acts to control the yarn tension before the yarn is wound into a package. Thus, the yarn tension of all of the yarns can be made substantially the same when they are wound into packages, which permits all of the packages to have the same winding structure and the same packing density.

Abstract: A material and product excellent in stability in the yarn forming process, small in the color shade contrast due to dyeing, to provide natural irregularity, having microscopic unevenness on the surface of a fabric, to provide dry touch to the eyes and by touch, and good in color fastness are disclosed.The polyamide based fibers of the present invention is a thick and thin yarn in which the unevenness of thickness in the length direction of the polyamide based multifilament is 5 to 20% and in which the standard deviation of the stress at 40% elongation in the stress-strain curve with a sample length of 20 cm is 0.3 g/d or less. The thick and thin yarn can be produced by a process, in which an undrawn polyamide based multifilament of 20.times.10.sup.-3 or less in birefringence .DELTA.n is drawn at a low ratio, comprising the steps of falsely twisting it at a position between a feed roller and a draw roller, drawing from 1.5 to 2.5 times, and thermosetting at 100.degree. C. to 200.degree. C.

Abstract: There is provided a cord of twisted polybenzazole fibers, which has a tenacity of 35 g/d or higher and an elastic modulus of 800 g/d or higher. The cord has not only remarkably improved fatigue resistance but also excellent mechanical characteristics at a high level that has not been achieved so far. Therefore, it can attain the weight reduction of composite materials, particularly in the field of reinforced rubber materials, and can also make a great contribution to the energy saving.

Abstract: A method of manufacturing a composite turbine rotor in which blade coupons are fabricated from flat braided fabrics that have extending axial fibers. The extending axial fibers are then woven between the plies of polar woven fabric which make up the body of the rotor. This preform assembly is then impregnated with resin and cured. The blade coupons make up the blades of the rotor and can be made to have an airfoil shape, a curved shape, or a twisted shape by the use of blade formation tools designed for forming the rotor preform.

Abstract: Flow agent particles, Aluminum Oxide C, are blended with metal oxide phosphor particles in an amount less than or equal to 2% by weight of the phosphor particles. The blended particles are finely sifted, through a 10 micron screen, in a sonic-sifting apparatus. The sifted particles are introduced into a carrier resin, thermoplastic polymers such as polyamide, polyester, and polypropylene, during the melt-stage of an extrusion and pelletizing process, to form pellets in an amount of less than or equal to 30% by weight of the polymer. The pellets are fed, via a volumetric color chip feeder, into a melt extrusion unit to form multi-filament phosphorescent textile yarn in an amount of less than or equal to 10% by volume of the polymer.

Abstract: A method and apparatus is provided for the in-line production of composite strand material and the conversion of at least a portion of the strand material into a composite product. The apparatus (10) includes a combining station (48) where glass fibers (14) with a second polymeric material (66) are combined to form composite strand material (16), and at least one mold (54) for receiving a portion of the composite strand material and forming the portion into a composite product. The apparatus also includes transfer equipment for moving the composite strand material from the combining station to the mold, which may include a computer-controlled robotic arm (52). In another embodiment, the apparatus includes a collecting device (18) for accumulating the composite strand material (16) in looped form and equipment for delivering the accumulated portion from the collecting device to the mold (54).

Abstract: A 3-dimension thermoformed bicomponent fiber nonwoven material comprising a lofty bicomponent material layer forming a plurality of peaks separated from one another by channels and having a basis weight in the range of about 0.5 to 7.0 ounces per square yard. The bicomponent material layer comprises a structural component and a heat activatable adhesive component suitable for thermoforming. Also disclosed are various configurations of this material suitable for use in absorbent personal care articles such as sanitary napkins, disposable diapers, incontinent-care pads and the like.

Abstract: A novel composite high-nitrile fiber in which the polymers are arranged in a sheath core type configuration. One polymer of the composite filament contains a solventless, waterless, melt-processable acrylonitrile olefinically unsaturated polymer and the other polymer of the composite filament contains an organic polymer. Either polymer can be employed as the sheath or the core component of the composite filament.

Abstract: An apparatus and method for melt spinning polymeric yarns, wherein a main melt flow is generated by an extruder and supplied to a spin head. The spin head is enclosed in a heated spinning beam and comprises a mixer, a distributor pump and a plurality of spinnerets. A feed device generates a secondary flow which is supplied to the main melt flow for the purpose of additive admixture. The secondary flow and the main melt flow are combined inside the spinning beam.

Abstract: A meltblowing method and apparatus for dispensing an adhesive through a plurality of first orifices of a die assembly fabricated from a plurality of laminated members to form a plurality of adhesive flows at a first velocity, and dispensing air through a plurality of second orifices in the die assembly to form a plurality of air flows at a second velocity. The plurality of first and second orifices arranged in an alternating series so that each of the plurality of first orifices is flanked on substantially opposing sides by one of the plurality of second orifices, wherein the plurality of first and second orifices are oriented to direct non-convergently the plurality of adhesive flows and the plurality of air flows.

Abstract: A method is described for manufacturing an item of terry cloth that incorporates a decorative panel. The item of terry cloth is woven with a panel that is loopless and double-sided. At least one face of the panel is formed of a synthetic fusible fiber. The fusible fiber is at least partially fused by applying heat and pressure to the face of the panel, thereby forming a smooth patterned surface on the face of the panel.

Abstract: In a guide wire is for a catheter, a core wire prepared by twisting a plurality of thin threads in which a leading end of the core wire is diametrically reduced to be a thinnest tip. A resin layer is coated on an outer surface of the core wire. The thinnest tip is treated by tightly uniting together a twisted ends of the thinnest threads.

Abstract: A process for manufacturing formed objects such as fibers, filaments, yarns, films, membranes in form of flat membranes, hose membranes and hollow fiber membranes and the like, involves pressing cellulose solutions in an amine oxide of a tertiary amine and if necessary water, in particular in N-methylmorpholine-N-oxide and water, through a nozzle and precipitating the solutions in a coagulation bath and washing the formed objects obtained. The coagulation bath liquid and the washing water is processed, if necessary, for recovery of the amine oxide of the tertiary amine. Hydrogen peroxide, peroxyethanoic acid, ozone or chlorine dioxide is added to the coagulation bath and/or the washing water. The substances added can preferably be decomposed catalytically or by enzymes prior to the recovery process of the water and the solvent.

Abstract: A method for manufacturing novel composite microtubing with variable stiffness over the length of the tubing and a continuous manufacturing process.

Abstract: The present invention pertains to a process for the production of a polyester multifilament yarn having at least 90 mol % ethylene terephthalate with a single filament titer of 1 to 20 dtex, using a central quenching system, characterized in that the method has the following steps: Extrusion of a polyethylene terephthalate polymer melt through a spinneret that has a number of capillaries between 150 and 1500, adjusting a spacer length between 5 and 150 mm, cooling of the obtained threads by means of a constant blown-air speed profile defined in the thread transit direction in that it initially rises very quickly in the region facing the spinneret, then reaches a maximum and subsequently drops off initially very quickly, then more slowly, with the average blown air speed in the vicinity of the threads being between 0.15 and 1.5 m/sec, in such a manner that the undrawn yarn produced from the process has a birefringence of between 0.050 and 0.

Abstract: A method for the production of a completely impregnated composite material having the surface thereof coated with a thermosetting resin and essentially consisting of a thermoplastic resin matrix including minute voids filled with a thermosetting resin and reinforcing fibers, which method comprises setting in place a roller and a collecting section disposed in the direction of the rotation of the roller, rotating the roller, feeding thermoplastic resin fibers and reinforcing fibers to the roller, causing the roller to throw a uniform mixture of the two types of fibers onto the collecting section, thereby forming a composite mat of the uniform mixture on the collecting section, then thermally compressing the composite mat and further solidifying the compressed composite mat by cooling and forming a composite material of the shape of a plate, further heating the composite material, thereby melting and expanding the thermoplastic resin forming the matrix, then cooling the expanded composite material, thereby form

Abstract: A different shrinkage mixed yarn is produced using core and effect yarns, which are selected from the same or different polymer and have different thermal shrinkage percentages. The core and effect yarns, which are spun from different spinnerets of a spin draw spinning machine, are doubled and interlaced into a mixed yarn prior to being taken up by a take-up machine, with the core yarn passing through a direct drawing yarn passage and the effect yarn passing through a bypassed yarn passage. The core yarn is drawn and thermally fixed due to a difference in the rotating speed between first and second godet rollers, while the effect yarn is drafted due to the rotating speed of the take-up machine so that the effect yarn has properties of a POY.

Abstract: The present invention is directed to a method of forming a heteroconstituent nonwoven web including a mixture of different filament types simultaneously formed into the same web. The filament types may differ as to polymer composition, additive loadings, fiber size, fiber shape, and/or degree of crimping. The invention is also directed to a method of forming a multilayered nonwoven structure in which different filament types constituting different layers are simultaneously formed.

Abstract: The invention comprises a plasticating machine for the working and forcing of plastic material into a mold, said machine including an elongated housing having a first or proximal end and a second or distal end and an elongated screw shaft with a screw flight therearound, the screw shaft being rotatably supported in the elongated housing, for the working of plastic between the screw shaft and the elongated housing. At least one pair of coaxial spaced apart delivery conduits are generally longitudinally arranged through the screw shaft, from a proximal end to a distal tip end thereof. A tubular mesh generating apparatus is arranged at the distal end of the coaxially conduits to generate/weave and feed a tubular reinforcement mesh along the length of the annular delivery channel to a plastic melt at its distalmost end. A movable forming tool is supported adjacent the distal end of the innermost conduit of the coaxial conduits.

Abstract: A catheter having an elongated tubular body with a distal end, a proximal end and at least one lumen extending therebetween. The body is made from three layers of extruded plastic which adhere to each other. The body has an inner and outer layer made from a polymer, and a middle layer also made from a polymer. The middle layer is more flexible and has a lower melt temperature than the inner and outer layers. The catheter further includes an integral fuseless distal tip. The distal tip is made from the middle layer and no more than one of the inner and outer layers. The distal tip is softer than portions of the body proximal thereto. In accordance with another aspect of the present invention, there is provided a method of making a fuseless soft tip tubular catheter, of the type described above. The method involves extruding the catheter so as to form the tubular body having the inner, outer and middle layers. Thereafter, at least the distal end of the catheter is heated so as to form a distal tip.

Abstract: This invention relates to a system and process for modifying the resulting properties of a flash spun plexifilamentary film-fibril web and spunbonded nonwoven sheets made from such webs. In particular, the system includes specifically designed letdown chamber arrangements wherein the solution of polymer and spin agent transitions from a single phase solution to a two phase solution in the letdown chamber prior to spinning at the spin orifice. The method comprises altering the configuration of the letdown chamber to alter the properties of the web and the sheet products made therefrom.

Abstract: This invention relates to a manufacturing process of synthetic yarn and the produced yarn which has superior texture and brightness, and excellent color developing, hygroscopicity, and anti-static properties. A plurality of monofilaments is drawn out at an appropriate speed, dried and heated. Then a property enhancing agent containing a metallic salt, alcohol, optional solvent and optional additional functional agent, such as a hygroscopic agent, ultraviolet protecting agent, or resist agent, etc. is applied onto the surface of the filaments which are melted and flame bonded to each other. Multi-filaments are formed with spaces therebetween in which the functional agent remains inserted. The new synthetic yarn is produced after the multi-filaments are subjected to washing, drying and take-up procedures.

Abstract: A direct melt spinning process for providing high filament count fine filament polyester yarns having excellent mechanical quality and along-end uniformity and unitary interlace by spinning all the filaments of such high filament count yarn from a single spinneret. Such yarns may be used as direct-use yarns and as draw-feed yarns for preparing drawn flat yarns and draw-textured yarns.

Abstract: A method and apparatus for shaping an elongated member so that it has a smoothly varying shape along its length utilizes first and second elements which define an aperture therebetween. The elements are advantageously roller elements having grooves around their circumference which change in size and shape. A core die can be used for creating the interior of the element and a fiber weave can be wrapped around the core die to create the body of the elongated member. The core is pulled through the aperture between the first and second elements as the elements rotate in opposite directions to create the varying shape.

Abstract: The method for continuous production of a multifilament stretchable weft yarn for tire cord fabric includes swirling polyester-POY-filaments with an initial titre of from 170 to 260 dtex by means of a gas having a pressure of from 0.5 to 3 bar in a swirling nozzle, and immediately thereafter, shrinking with an overfeed of from 40 to 80% at from 220.degree. to 240.degree. C. for at least 0.2 sec to form a stretchable multifilament weft yarn. This weft yarn has a rough surface with non-slip properties, a tenacity of greater than 7 cN/tex, an elongation at break of from 170 to 270% and a thermal shrinkage at 160.degree. C. of from +2% to -2%, measured at 160.degree. C. during 15 minutes at a pretension of 0.1 cN/tex.

Abstract: The specification describes a process of making a fiber for a carpet face yarn, the yarn being made of polyolefin/polymer filaments which contain a plurality of longitudinally dispersed relatively small, short polymer fibrils inside the filaments generally concentrated toward the center thereof within the polyolefm matrix. The yarn has the stain resistant properties of polyolefm based yarns and the resiliency of polyamide based yarns at a substantially lower cost than nylon carpet yarns.

Abstract: Nonaqueous additive systems which includes dispersant-coated pigments physically dispersed in a liquid nonaqueous polymeric carrier are added directly to a melt flow of a polymeric host material prior to spinning. The additive system is most preferably in the form of a particulate paste which can be added in metered amounts (dosed) to a melt flow of the polymeric host material prior to being spun into filaments. By providing a number of additive systems having a number of different additive attributes, and controllably dosing one or more into the melt flow of polymeric material, melt-spun filaments having different additive attributes may be produced on a continuous basis (i.e., without shutting down the spinning operation).

Abstract: A method for fabricating olefin tarpaulins by treating both sides of a base fabric woven from high strength polyester filaments with a coating composition using an extruder followed by compressing the coated polyester fabrics with a calendering roller. The coating composition is obtained by dry-blending or melt-blending LLDPE (linear low density polyethylene) or LDPE (low density polyethylene) in an amount of 15.about.94.5% by weight with an elastomer of ethylene-.alpha.-olefin co-polymer of 5.about.60% by weight which are (i) ethylene propylene rubbers or (ii) co-polymers of ethylene and octene or butene; coloring master batch chip in an amount of 0.5.about.15% by weight obtained by mixing LLDPE or LDPE with pigments or titanium dioxide; and adhesion-preventing master batch chip of 0.about.10% by weight obtained by mixing LLDPE or LDPE with silica or calcium carbonate.

Abstract: A process for making a reinforced tubular product, especially a catheter, in a single extrusion step. A reinforcing member is applied to an extruded thermoplastic catheter body of about its finished size which is softened by heating while tensioning the reinforcing member to control the surface deformation or penetration of the catheter wall by the reinforcing member to produce an irregular surface contour on the catheter body. The catheter body is then smoothed in a sizing die burying the reinforcement to form the finished product. The heating step may be in addition to or substituted by a curing step when a thermosetting or cross-linking material is used for the body. The reinforcement may be braid, or a helical wrap of one or more members applied at one or more controlled angles relative to the axis of the catheter to control the apparent stiffness and torque transmission efficiency of the catheter.

Abstract: A method for forming a carbon composite valve for internal combustion engines.

Abstract: A method of producing a surgical implant, device, or part thereof, made of biodegradable material for performing at least one function selected from the group consisting of supporting, joining and separating tissue and keeping open a tissue cavity. One biodegradable rod which is wound around a winding center into a helical configuration in a manner that between successive winds there is provided a space free of material of the biodegradable rod, and which is reinforced with biodegradable reinforcement element in a biodegradable matrix the reinforcement elements being oriented substantially in a longitudinal direction of the biodegradable rod.

Abstract: A method and apparatus for spinning, drawing, and winding a synthetic filament yarn, wherein the yarn is subjected during its drawing in a draw zone to a multi-stage heat treatment by heated surfaces. In the first heat treatment, the yarn is heated to the range of the glass transition temperature of the yarn material, and the yarn is guided over the heating surface while partially looping thereabout. The second stage of the heat treatment is formed by an elongate heating surface, and at least one of the heating surfaces is heated to a surface temperature above the melt point of the yarn material. In the draw zone, the yarn is subjected to a tension, which is necessary for a plastic deformation in or directly downstream of the first stage of the heat treatment. In this process, the yarn is drawn and set.

Abstract: Recyclable string and methods and apparatus for making the same are disclosed. The recyclable string is made by the disclosed apparatus from a strip of recyclable stretch film by twisting the stretch film about its longitudinal axis and stretching the twisted stretch film along its longitudinal axis, preventing the untwisting of the twisted stretch film. In a second version the srip is not twisted.

Abstract: A yarn of meltblown thermoplastic fibers is manufactured by meltblowing fibers onto a collector to form a thin web thereon, and continuously withdrawing and twisting the web into a generally circular yarn. In a preferred embodiment the yarn has a reinforcing cord disposed therein to lend strength thereto. The yarn is suited for many applications, including knitted and woven fabrics, and cartridge filters.

Abstract: A melt-blowing system and corresponding method are provided for making a nonwoven polymer filament blanket. Subsequent to formation and blowing of the polymer filaments toward a receiving conveyor, a pivoting oscillating member is provided through which the filaments are blown. Vertical oscillation of the oscillating member causes the flow direction of the filament stream to vertically oscillate thereby increasing the tensile strength of the nonwoven blanket in the in-line direction as a substantial number of the filaments become oriented in the in-line direction on the conveyor.

Abstract: Concrete structures, such as beams, columns, decks, walls, and the like are reinforced by advanced fibrous composite, concrete reinforcing devices, embedded in concrete, the devices comprising, respectively, at least one continuous band of tow, yarn, or strand of high strength, high modulus, fibrous laminate material having a multitude of very fine structural filaments as laminae bonded together in endless belt formation, such band or bands forming a bar of endless belt formation having at least two length portions extending longitudinally in substantially coextensive spaced relationship as load-bearing tendons, with end portions continuing around opposite ends of the device in unbroken continuity. The tendons of the bar may be either straight or deflected and may be pre-tensioned or post-tensioned. A band may be interlaced as a continuous perimeter, mesh shell.

Abstract: A method and apparatus is provided to cause deflection or oscillation of a bundle of spun thermoplastic filaments. A pulsing electrostatic charge and optionally an additional constant charge is applied to attenuated filaments prior to deposit of the filaments on a conveyor in the form of a web. Adjacent sections of filaments may be charged with different phases, and multiple pulsed charges may be applied. The pulsed charges cause movement or oscillation of the filaments resulting in better web uniformity.

Abstract: A method of producing a fiber is provided where a liquefied polymer is divided into at least two streams. The streams are directed separately to a point of recombination, and extruded through, for example, a spinneret, and fiberized to form a single fiber having portions of each stream. The divided polymer streams are treated substantially identically from the point of division to the point of recombination.

Abstract: Electrically conductive tape yarns of two or more layers comprising thermoplastic polymer resin and electrically conductive particles are prepared by a process comprising extruding a multilayer film containing at least one electrically conductive layer and at least one layer substantially free of electrically conductive particles, quenching the film, slitting the film into tapes and orienting the film before or after slitting.

Abstract: A continuous process for preparing nonwoven fabrics of polybenzazole filaments, which comprises spinning at least two polybenzazole dope filaments simultaneously, and intermingling and depositing the filaments on a substantially planar collecting surface, thereby forming a nonwoven fabric.

Abstract: A composite hockey stick shaft adapted for receiving a replacement blade. The composite shaft includes a shaft body formed of a resin material and embodying a spirally wound plurality of filaments embedded in the resin material. The present invention also relates to a process for making such a composite hockey stick shaft.

Abstract: By poststretching, at a temperature between about 135.degree. and 160.degree. C., a polyethylene fiber, which has already been oriented by drawing at a temperature within 5.degree. C. of its melting point, an ultra high modulus, very low creep, low shrink, high tenacity polyolefin fiber having good strength retention at high temperatures is obtained. The poststretching can be in multiple stages and/or with previous annealing. The poststretching should be done at a draw rate of less than 1 second.sup.-1. Tensile modulus values over 2,000 g/d for multifilament yarn are consistently obtained for ultrahigh molecular weight polyethylene, with tensile strength values above 30 g/d while at the same time dramatically improving creep (at 160.degree. F. (71.1.degree. C.) and 39,150 psi load) by values at least 25% lower than fiber which has not been poststretched. Shrinkage is improved to values less than 2.5% of the original length when heated from room temperature to 135.degree. C.

Abstract: A process for making composite fibers includes making composite fibers having at least two different polymers, one of which is a water-insoluble polyolefin and the other is a water-soluble polymer, having a plurality of at least 19 segments of the water-insoluble polyolefin, uniformly distributed across the cross-section of the fiber and being surrounded by the water-soluble polymer.

Abstract: An improved dry spinning process for manufacturing splittable elastane multifilament yarns wherein the coalescence of individual filaments is prevented, through the use of multihole spinning jets, laminarizing gas flow and thread guides having one opening per individual fiber.

Abstract: A method for producing polyester bi-component threads on the basis of only one type of polyester is carded out by an "in line" modification of a partial stream with a co-monomer from the substance class of lactones, spinning of the unmodified and modified partial melt stream by means of a bi-component spinneret pack to form bi-component threads, and their further processing and use,

Abstract: The invention relates to polyketone yarns of which the maximum tangential modulus at an elongation of more than 0.2% is at least 10 N/tex which display both high strength and, if so desired, a high elongation at break. The quality number, which is measured on a single filament out of a bundle of at least about 30 filaments spun simultaneously through one spinneret and given as .sigma., .epsilon., is higher than 85 mN/tex, preferably higher than 100 mN/tex. The quality number of a yarn spun through one spinneret of one or more holes is higher than 110 mN/tex, preferably higher than 120 mN/tex. The yarns are manufactured by extruding a solution of a linear polymer of alternating ethylene and carbon monoxide units in a resorcinol-containing solvent, after which the solvent is removed with the aid of methanol as coagulant.

Abstract: A method and apparatus for spinning, drawing and winding a synthetic multi-filament yarn, wherein the yarn is subjected after drawing and prior to winding to a heat treatment for purposes of reducing its shrinkage tendency. In the heat treatment, the yarn advances along an elongated heating surface closely adjacent thereto but substantially in no contact therewith. The heating surface has a surface temperature which is above the melt point of the yarn. During the heat treatment, the yarn is subjected to a tension which is lower than the tension required for plastic deformation. The yarn wound by this method has a heat shrinkage tendency which is typically more than about 20%.

Abstract: The present invention provides a method of preparing polyarylene sulfide fibers, particularly polyphenylene sulfide fibers, comprising melt blowing a blend of polyarylene sulfide and a polyolefin, wherein the polyolefin is present in the blend in an amount of up to about 40% by weight of the total blend. The present invention also provides fibers, webs, and other products prepared in accordance with the present inventive method.

Abstract: A process for producing a non-woven polymeric fabric web, such as a spunbond web, having filaments of 0.1 to 5 denier with equivalent production rates. A plurality of continuous polymeric filaments is extruded from an extruder and attenuated by a drawing unit that includes a longitudinal elongated slot strategically positioned at an optimum distance very close to the spinneret. A web forming table is positioned below the drawing unit for collecting the filaments and forming the filaments into a non-woven fabric web. At startup, throughput is nominal, air pressure is below 20 psig, and the spinneret is positioned more than 100 cm away from the drawing unit. Gradually, throughput is greatly increased by simultaneously increasing air pressure while reducing the distance between the spinneret and the drawing unit.

Abstract: A process for producing an absorbable biocompatible medical suture yarn includes the step of spin drawing a bioabsorbable polymer to form suture filaments. A spin finish using a non-aqueous based carrier is applied to the filaments during processing, and an air entangling step is used after the filaments are combined to form the suture yarn.