Abstract: Method and apparatus for manufacturing span bond nonwoven fabrics formed from continuous fibers which are small in fineness and high in strength and manufactured by the steps of spinning for obtaining a continuously drawn fiber by blowing a molten resin extruded out of a spinning nozzle by heated gases blown out of the periphery of the spinning nozzle; drawing for further drawing the obtained continuously drawn fiber by an air stream produced due to a pressure difference of gases; the extreme end of the nozzle being a distance of 0.5 to 2 m from the place where further drawing occurs; collecting for collection the drawn continuous fiber to collect the fibers; and uniting for uniting the collected continuous fibers together to form nonwoven fabrics.

Abstract: Fine polyethylene terephthalate fiber having a monofilament denier of not more than about 4 deniers is spun at a high spinning speed of not less than 7,000 m/min, the polyethylene terephthalate filaments extruded from a spinneret having a plurality of spinning holes being passed through a heating zone provided beneath the spinneret and then being bundled by a bundling guide positioned beneath the point of completion of filament fining, which point exists within or below the heating zone. The obtained fiber has a highly improved dyeability.

Abstract: Polyolefin/polyester composite fibers having a low apparent Young's modulus and a filter element using the composite fibers are produced by subjecting a polyolefin as sheath component and a polyester as core component to composite spinning, stretching the resulting unstretched filaments to twice or more the original length at a temperature higher than the secondary transition point of the polyester by 20.degree. C. or higher and lower than the melting point of the polyolefin and annealing the stretched filaments at the above-mentioned temperature for 30 seconds or more, and having an apparent Young's modulus of 210 Kg/cm.sup.2 or less, and by winding up the above composite fibers on a core while heating the composite fibers to the melt-adhesion temperature of the sheath component, adjusting the void content to a desired one, followed by cooling and taking out the core.

Abstract: A method of manufacturing a piston for transferring an output force to a member in responsive to pressurized fluid being communicated to a bore in a housing. The piston has a cylinder body made of a plurality of triaxial braided layers of carbon fibers which are placed on a mandrel with spacers located between the layers to form an annular projection of a first end and a taper of a second end. The carbon fibers are inpregnated with a thermoset resin and cured to define a unitary solid structure. Thereafter a cone and collar, throughwhich an output force is suppled to member, is attached to the second en dand the unitary structure inserted in the bore.

Abstract: A highly filled yarn is formed by melt spinning a thermoplastic fibre-forming polymer containing at least 25% by weight of a particulate filler through a spinneret to form a continuous multi-filament yarn. The filaments are drawn away from the spinneret at a rate sufficient to orientate the yarn at least partially. The filaments pass around a guide between the spinneret and the draw means; the direction of travel of the filaments is diverted by means of the guide through an angle of at least 30.degree.. The yarns produced have increased strength and decreased extensibility.

Abstract: A method for continuously vulcanizing a self-molding hose by external heating including the steps of first forming continuous strip of self-molding material which includes a heat-shrinkable woven fabric, a first vulcanized elastomer topping layer provided on a top surface of the heat-shrinkable woven fabric, a second vulcanized elastomer topping layer provided on an undersurface of the fabric with the second vulcanized elastomer topping layer being thinner than the first vulcanized elastomer topping layer and an unvulcanized elastomer topping layer provided on the undersurface of the second vulcanized elastomer topping layer. Then the continuous strip is overlappingly wound on a former to create a circular hose and the circular hose is continuously introduced into a gap between rotary drums of vulcanization apparatus at the same rate as the rate of the circular hose formation so that the circular hose is pressed flat, heated and vulcanized and converted into a flat hose.

Abstract: A twisted FRP structure having sufficient strength and flexibility is produced by providing a rod member disposed centrally and twist a plurality of side strands twisted around the rod member in the same direction at a predetermined pitch. At least the side strand includes a composite strand having an FRP element from by impregnating fibers with an uncured thermosetting resin and a thermoplastic coating on such FRP element, the thermosetting resin being cured after the side strands are twisted around the rod member. The twisting pitch is not less than 25 times the outside diameter of the FRP element in the side strand.

Abstract: The polyolefin spunbonded nonwoven fabric is defined as (A) being formed of continuous polyolefin fibers having a fineness of 0.5 to 3 denier, (B) having basic weight between 30 g/m.sup.2 and 15 g/m.sup.2, and (C) having .sqroot.S.sub.MD .times.S.sub.TD of 2.5 g or below, wherein S.sub.MD and S.sub.TD are respectively the softnesses in the machine and transverse directions as measured by a handle-O-meter. The method of producing a strip of very soft polyolefin nonwoven fabric by directing polyolefin continuous fibers in a fixed direction, comprises the steps of: orienting the axes of the continuous fibers in the direction in which the continuous fibers are fed so as to form a web having a warp orientation factor (the maximum tensile strength in the direction in which the continuous fibers are fed, i.e., in a machine direction/the maximum tensile strength in a transverse direction) of 3.0 or above; and then applying wave-like crepes propagated in the machine direction to the web by creping the web.

Abstract: A flexible composite material comprising a core composed of a blend of a thermoplastic resin fiber and a reinforcing fiber, and a flexible sleeve formed of a thermoplastic resin and surrounding the core is prepared by intermixing a thermoplastic resin fiber and a reinforcing fiber to obtain a core, and then extruding a thermoplastic resin over the core.

Abstract: Improved fibers of a copolymer of ethylene terephthalate/hexahydroterephthalate containing a high proportion of hexahydroterephthalate are obtained by a 2-stage drawing process, involving annealing, and crimping, with the annealing being performed within a temperature range of about 140.degree. to about 175.degree. C.

Abstract: Polyester crystalline filaments that have been prepared by spin-orientation, and filaments prepared by drawing such filaments without texturing, in yarns thereof, and in fabrics and garments thereof, are prepared by an improved process involving treatment of freshly-extruded polyester filaments with caustic in the spin-finish, so as to improve moisture-wicking properties.

Abstract: Solid polyester fiber in spun yarns, and fabrics and garments and precursor staple fiber and filamentary tow, are prepared by an improved process involving treatment of freshly-extruded undrawn polyester filaments with caustic in the spin-finish, so as to improve moisture-wicking properties.

Abstract: A process for improving the properties of fibers of a copolymer of ethylene terephthalate/hexahydroterephthlate units with a high proportion of hexahydroterephthalate units by a 2-stage drawing, crimping, relaxing process to provide stretchy filaments of high elongation accompanied by low shrinkage.

Abstract: Polyester filaments in spin-oriented feed yarns, such as DTFY, and in draw-textured and other drawn yarns therefrom, and in fabrics and garments of such yarns, are prepared by an improved process involving treatment of the freshly-extruded polyester filaments with caustic in the spin-finish, so as to improve moisture-wicking properties.

Abstract: Drawn polyester multi-filament yarns, preferably prepared by a coupled process of spin-drawing, and of fabrics and garments thereof, are prepared by an improved process involving treatment of freshly-extruded polyester filaments with caustic in the spin-finish, so as to improve moisture-wicking properties.

Abstract: A spherical sealing body is to be inserted in a space defined by three of an end edge of an exhaust pipe on upstream side, a flange fixed on an outer periphery of the exhaust pipe on upstream side, and a concave spherical portion disposed on an end edge of an exhaust pipe on downstream side. The spherical sealing body includes a wire mesh body obtained through weaving or knitting a fine metal wire, the metal mesh body has a cylindrical inner circumferential surface to be fitted in an outer circumferential surface of the exhaust pipe on upstream side, a convex outer circumferential surface to be fitted in the concave spherical portion, and a bottom surface on large diameter side to be abutted against the flange. A refractory material is filled in meshes and clearances of a part of the wire mesh body corresponding to the convex outer circumferential face and the bottom face.

Abstract: Drawing, especially cold-drawing, or hot-drawing or other heat-treatments of spin-oriented crystalline polyester filaments, and particularly polyester feed yarns, that have been prepared by spinning at speeds of, e.g., 4 kg/min, and have low shrinkage and no natural draw ratio in the conventional sense, provides useful technique for obtaining uniform drawn filaments of desired denier and thereby provides improved flexibility to obtain filaments and yarns of various denier. The resulting uniform filaments have useful properties that are improved in certain respects.

Abstract: A continuous spin-draw process of making dimensionally stable polyester fiber having high strength and low shrinkage by melt spinning polyethylene terephthalate and drawing comprising multiple drawing stages of at least two stages where the spun yarn is passed from the takeup roller to a first pair of drawing rollers, then to a final pair of drawing rollers, then to a pair of relaxation rollers and then to yarn take up means; the surface temperature of said final pair of drawing rollers being maintained at 10.degree. to 60.degree. C. lower than the melting point of the drawn fiber; a non-contct type heated plate whose surface temperture is heated to 250.degree. to 500.degree. C. is positioned 20 to 100 mm separated from the yarn, thereby heating the yarn to obtain the relaxation heat treatment; and applying a commingling treatment to the drawn fiber by installing a commingling treatment apparatus between the final pair of drawing rollers and the pair of relaxation rollers.

Abstract: Zeolite particles retaining antibacterial metal ion, such as Ag, Cu or Zn ion, at ion-exchangeable sites of the zeolite are included in a low-melting component of conjugated fibers which comprise a low-melting component and a high-melting component. Upon heating, the low-melting component spreads to cause more zeolite particles to be exposed, which yields higher antibacterial activity in a fiber article produced from the conjugated fibers.

Abstract: A process for preparing spin-oriented feed yarns that may be processed into flat yarns by draw-warping, involving the use of lower withdrawal speeds than customary hitherto for preparing spin-oriented feed yarns, and preferably low draw-tensions.

Abstract: A process for continuously forming reinforced articles (24) which includes producing a reinforcing material (13) having a plurality of superimposed layers (1-6), stitching together said layers (1-6), wetting said reinforcing material (13) with a matrix material (7, 8 or 19), forming the wetted reinforcing material and curing or consolidating the matrix material. Each layer (1-6) of the reinforcing material (13) includes a plurality of unidirectional non-woven yarns or threads (10) laid side-by-side, the yarns or threads (10) in at least some of the different layers (1-6) extending in different directions. Forming of the wetted reinforcing material may be effected by moulding, pultrusion or by wrapping wetted reinforcing material around a mandrel or former (25).

Abstract: The invention provides novel polyesters, fibers and films, nonwovens from the fibers and disposable products of the polyesters such as diapers from the nonwovens. The products are degradable under the conditions typically existing in waste composting processes, have low ingredient costs and yet provide strength and toughness properties adequate for end uses such as in disposable diapers. The polyesters are based upon polyethylene terephthalate copolymerized with diethylene glycol and a 5-sulfoisophthalic acid.

Abstract: A method of producing a thread-reinforced, extruded rubber body by a shear head wherein the threads are continuously supplied, embedded in a rubber mixture which is in a continuous forward motion and fixed in the rubber body by vulcanizing the rubber mixture. The method is such that the reinforcing threads are helically twisted in the finished rubber body. The rubber body is thus reinforced not only in longitudinal direction but also additionally in circumferential direction.

Abstract: There is provided a process for preparing a partially-dissolvable and splittable conjugated microfiber with a cross-section having a matrix comprising orange-wedge shaped islands slightly connected with each other at the tips of the islands at a common matrix center. The conjugated fibers can be made into filaments and staple fibers. Filaments are spun, taken-up and then textured by means of a belt nip twister. The resulting texture yarns may then be partially dissolved, following weaving, to split. Staple fiber is processed into a non-woven fabric or, by spinning, to spun yarn and then by weaving thereof. The staple fibers can be made into fabrics such as suede fabrics, water-resistant and humidity-permeable high density fabrics, and peachskin fabrics.

Abstract: In the production of irregular non-woven material sheets of synthetic filaments, the warp from spinnerets is drawn off by means of a draw-off device and then deposited on a substrate. To avoid tangling of the individual filaments, they are guided along a nozzle wall formed by slot nozzles stacked on top of each other and forming a draw-off device. The slot nozzles as well as the air compressor are operated polytropically. The deposit of the warp on the substrate is accomplished by a flip-flop cross winding.

Abstract: The method for producing dimensionally stable, low-shrinkage, chemically modified industrial polyester yarns by melt spinning at speeds of 1000 to 4000 m/min. utilizes a copolymer containing at least 85 percent by weight polyethylene terephthalate units and comonomers. During polyester production to lower the thermal shrinkage one or more conformationally fixed linear difunctional comonomers are added to the polymer melt. These difunctional comonomers have the general formula, X'--R--X, where R is an unsaturated linear alkyl group having from three to ten carbon atoms or a cycloalkyl or aromatic group with 6 or more carbon atoms, and X and X' are, independently, OR' or CPPR", and R'=H or an alkyl group and, independently, R" is also H or an alkyl group.

Abstract: Modifying a polyester with special chain-brancher residues in carefully controlled amounts to provide a draw-texturing feed yarn that can be draw-textured at a speed of 1,000 mpm without excessive filament breaks, and with other advantages in the resulting textured yarns, such as improved bulk and dyeability over prior polyester yarns that could not be satisfactorily textured under similar conditions.

Abstract: This invention relates to a process for combining a low melting binder fiber with a continuous filament base yarn to form a composite yarn having good bulk and a high level of interlace. More particularly, the process involves bulking a continuous filament yarn, combining it with the low-melting binder fiber, interlacing the combined yarn, and then fixing the interlace.

Abstract: A process for the discontinuous or (preferably) continuous production of dry spun hydrophilic acrylic fibers and threads with a core/sheath structure which have improved color fastness properties, more uniform cross-sections and better processing characteristics. By employing a new after-treatment combination of more intensive counterflow washing, stretching in steam, fixing in steam and careful drying of the fibers as staple fibers, improved hydrophilic fibers with a water retention capacity above 30% can be obtained from spinning solutions which have a much lower non-solvent content than is necessary in the present-state of the art for obtaining a high water retention capacity of the order indicated above.

Abstract: The process for making a spun-filament fleece from at least two stretched thermoplastic monofilaments made of a thermoplastic material includes feeding thermoplastic material to at least two spinnerets each including a separate group or plurality of spinning nozzles arranged in rows over a rectangular cross section, then exposing each band or group of thermoplastic filaments issuing from each group of spinning nozzles separately to a transverse flow of cooling air in a blower shaft, next stretching the bands or groups of thermoplastic filaments jointly in a common central stretching shaft by outflowing stretching air, then depositing jointly the thermoplastic filaments which have been stretched in a spun band moving below the stretching shaft continuously to form the spun-filament fleece and drawing a suction air flow through the spun band and/or the spun-filament fleece being formed.

Abstract: Monofilament threads which are wound around a thermoplastic synethetic resin core tube to form one or more reinforcement coils are generated as they are wrapped around the core tube by liquid crystalline polymer material emerging from respective spinning nozzles which rotate around the core tube while a difference in speed is maintained between the speed at which the reinforcing plastic emerges from the nozzle and the monofilament thread is wound on the core tube to maintain a stretch in the monofilaments.

Abstract: A composite gas turbine engine blade is made by braiding a plurality of fibers to form a preform having an airfoil precursor portion and an integral root precursor portion. A plurality of fiber shaping inserts are positioned in the root precursor portion, either by braiding the root precursor portion around the inserts or inserting the fiber shaping inserts into the root precursor portion after braiding, to impart an enlarged, divergent shape (e.g., dovetail precursor shape) to the braided root precursor portion. The braided preform with the enlarged, shaped root precursor portion is infiltrated with matrix material and shaped to near net shape to provide the composite blade with a dovetail shaped root.

Abstract: A process for the production of crimped filaments and fibers of acrylonitrile polymers of copolymers containing at least 40% by weight acrylonitrile units, by dry spinning from highly polar solvents, where the filaments are brought to extremely low solvent contents in the actual spinning tube by a minimum of superheated steam prepared in the absence of water at very high spinning tube temperatures and spinning gas temperatures, but are cooled to low filament temperatures in the spinning tube by application of water or aqueous finishes in a quantity equivalent to more than 10% by weight moisture. In this way, spun PAN filaments of good natural color are safely obtained, in which there is no washing stage and no drying stage. Acrylic fibers and filaments combining a vacuolestable structure with a very high degree of whiteness and gloss are thus obtained with densities of at least 1.180 g/cm.sup.3, giving shrinkage-free to high-shrinkage fibers, depending on the aftertreatment applied.

Abstract: Fiber reinforced plastic tubing is formed by an innermost layer of braided strands that include longitudinal stud fill strands within the braid, a second layer of longitudinal strands, and a third layer of braided strands, all thoroughly encased in a monolithic mass of plastic matrix material that is not, itself, divided into layers. The tube is fabricated on a continuous basis by winding two sets of strands in opposite directions on a mandrel and braiding the two sets with each other and with stud fill strands that prevent that first layer of braid from stretching longitudinally and thereby tightening immovably on the mandrel. The strands are braided dry but are wetted with liquid plastic matrix material as the braid is compacted on the mandrel.

Abstract: A flanged bearing includes a layer of woven braid which is continuous throughout a sleeve and a flange portions thereof, with at least one braid strand substantially parallel to a bearing axis. The sleeve may be cylindrical in shape and the flange portion washer shaped, and the braid may include carbon fiber strands impregnated with a polyimide resin so that the bushing is lightweight and self-lubricating at high temperatures.

Abstract: A method of moulding racquets to define stringing holes in the moulded frame. The method includes forming at least one approximately ladder-shaped member having two side pieces interconnected by rung pieces, with the side pieces substantially conforming to the curved shape of at least part of the frame of the racquet; entrapping the ladder-shaped member between two mould plates defining a mould cavity; injecting a plastic material into the mould cavity to mould the frame around the rung pieces; and forming the ladder-shaped member in two parts and separating the two parts after the frame has been moulded to remove the ladder-shaped member from the moulded frame.

Abstract: Modifying a polyester with tetraethyl silicate or like oxysilicon chain-brancher to provide a draw-texturing feed yarn that can be draw-textured at a speed of at least 500 mpm without excessive filament breaks, and with other advantages in the resulting textured yarns, such as improved bulk and dyeability over unmodified polyester yarns textured under similar conditions, and preferably without sacrificing dye uniformity.

Abstract: A method for making an Airspring and Sleeve that each have a chamber portion and rolling lobe portion reinforced with successive layers of embedded cord by winding cord in one layer at opposite helical angles from cord of a second successive layer and winding cord at inconstant helical angles in an annular band portion of at least one of the sleeve portions.

Abstract: A process is disclosed for producing a composite hose constructed with a core tube, a reinforcement layer and a cover laminated one on another, the core being made up of a resin inner wall and a rubber outer wall. Gas impermeability and flexibility are enhanced by formation of the inner wall on a mandrel of selected synthetic material and specified bending strength.

Abstract: A process is described for producing filter elements which contain a cross-wound yarn as the filter material, wherein twisted yarn of fine individual fibers is roughened to enhance its filtering action. The yarn may be heat-resistant and the filter element may be used as a soot filter in the exhaust gas stream of an internal combustion engine. Before the yarn is wound up, fiber tufts are broken up by pulling the yarn under tension over a moving roughening surface, the direction of movement of the roughening surface differing by an angle alpha from the direction of movement of the yarn in the area of contact between the yarn and the roughening surface, and the angle alpha being selected in relation to the twist of the yarn, particularly so that the threads of the yarn in contact with the roughening surface are oriented transversely to the direction of movement of the roughening surface. The process produces a roughened yarn which provides the required high filter performance for a soot filter.

Abstract: Tubular sleeves formed from elongated flat sheets, particularly braided sheets are disclosed. Sheet material comprised of interlaced monofilaments is cold worked by the process of drawing the interlaced monofilaments over a forming edge with sufficient force and in a direction causing permanent elongation of the molecules of material on one side of the interlaced monofilaments. The cold worked monofilaments impart a permanent bias to the sheet causing it to curl about its longitudinal axis. Sleeves so formed may be slipped over or wrapped around bundles of wires or other elongated substrates, particularly those which include terminals, plugs and connectors of irregular dimension.

Abstract: Nylon cords having a yarn strength of not less than 12 g/d are subjected to a stretch heating treatment under specified conditions before the dipping and then dipped in a dipping solution having a particular composition, whereby the strength and adhesion force of the resulting dipped cords are considerably improved for use in large size tires.

Abstract: Alumina fiber structures prepared by (i) preparing precursor fibers by spinning a viscous spinning solution containing compounds of metals including aluminum and an organic polymer compound in which the proportion of alumina in the total metals in the solution is at least 65% by weight of alumina when all metals are calculated as their oxides; (ii) laying the precursor fibers into a mat; (iii) applying a lubricant which is a solution of higher fatty acid ester in a hydrocarbon solvent to the fibers either before or after forming the mat; (iv) needling the lubricated mat; and (v) burning the obtained structure to convert the precursor fibers to alumina fibers, possess high tensile strengths and high peel strengths.

Abstract: By processing fibres and filaments of thermotropic polymers from anisotropic melt, films and mouldings having predeterminable properties are formed.

Abstract: Continuous strands of color concentrate are metered into the feed zone of a screw-melter polymer extruder where they are cut into pellets by the shearing action of the flights of a rotating screw against the extruder housing. These pellets are mixed within the extruder with a thermoplastic polymer to be colored and this mixture is then melted and extruded into a useful article, for example, a fiber for textile or carpeting end-use.Additionally, color concentrates can be first formed into continuous strands and stored conveniently on a spool for subsequent metering into the polymer extruder.

Abstract: A braiding machine for use in applying a tubular shaped braid around a product includes a closed loop induction heater for applying heat to the product as it is being fed through the braiding machine before it is wound on a take-up reel for use or further processes. The induction heater includes an inductor and a pair of pulley wheels and is attached to the frame of the braiding machine by a pair of brackets. The heater can be by-passed if the product does not require heat. The braiding machine is especially useful in applying a tubular metal braid over an insulated wire core which is itself covered by a served metal coated mylar strip having a heat sensitive adhesive on one surface which must be activated before the product is complete.

Abstract: A carbon fiber-reinforced composite material is prepared by molding a textile weave-reinforced composite material using a plain textile weave obtained by weaving multifilament yarns comprising a plurality of substantially non-twisted carbon fiber filaments which have been bonded to each other with a sizing agent, wherein a yarn disintegrating step of breaking each bond between the filaments of yarns constituting said textile weave is included as a step preceding a composite molding step.

Abstract: A method of manufacturing soft tip catheters having inner rigid polymer layers and outer soft, pliable polymer layers. The method involves first extruding the rigid polymer at varying extrusion rates to form a cylindrical body having a depression at one or more prescribed locations. The outer layer is formed by extruding the soft, pliable polymer over the inner to fill in the depressions. The resulting cylindrical body is then cut to form individual catheters having soft tip as defined by a portion of the prescribed locations.

Abstract: A preformed yarn useful in forming fiber-reinforced carbon composite articles is disclosed which includes a core of a multiplicity of inorganic reinforcing fibers, a mixed powder provided in the interstices between the fibers and including a finely divided carbonaceous binder pitch and a finely divided coke, and a flexible sleeve formed of a thermoplastic resin and surrounding the core.

Abstract: Continuous polypropylene multifilament yarns are made by melt spinning and stretching in an integral process; a sufficient number of filaments for forming at least 8 continuous filament yarns each consisting of at least 10 filaments are melt spun through a spinneret (11) at a speed of at least 400 m/min into a vertical air quenching zone or shaft (12) for solidification; the filaments are arranged to form a substantially planar array of parallel and mutually distanced yarn strands; then, the filaments are stretched to achieve substantial orientation by passing the yarn strands, while maintaining them in the array, over peripheral surface portions of a sequence of rotating cylinders (141, 142, 143, 144) having parallel axes of rotation, each strand (S) passing over said surface portions along a discrete path which is substantially defined by a plane intersecting perpendicularly with the parallel axes of the cylinders; each strand is in frictional contact with the peripheral surface portions for a total contact