Conductive Carbon Containing Patents (Class 264/105)
  • Patent number: 6015522
    Abstract: A novel method for preparation of electrodes at a low temperature from electroconducting refractory powder materials. The electrodes are useful for analytical purposes. The method is based on cold pressing of the powders, wetted with solution of a polymer and placed into a disposable frame of the same polymer, with the help of a laboratory hand device producing a relatively small pressure. Control of the end of pressing is done by means of measurement of the electrode resistance. A puncheon serves as a current conductor. Electrodes thus prepared have a low resistance, a high sensitivity and stability. In comparison with glassy carbon electrodes, the most widely applied ones in electroanalytical chemistry, the novel electrodes are cheaper, yet not inferior to such glassy carbon electrodes, and even sometimes better.
    Type: Grant
    Filed: October 20, 1997
    Date of Patent: January 18, 2000
    Assignee: State of Israel, Ministry of Industry & Trade, National Physical Laboratory of Israel
    Inventors: Boris Filanovsky, Tat'yana Burenko, Ilya Kuselman, David Simantov, Avinoam Shenhar
  • Patent number: 6013208
    Abstract: A carbonaceous material for an electrical double layer capacitor is produced by performing a halogenation treatment step wherein a halogenated dry-distilled charcoal is obtained by bringing a dry-distilled charcoal into contact with a halogen gas; a molding treatment step of adding a binding agent to the halogenated dry-distilled charcoal to form a molded article; and a dehalogenation treatment step wherein a part or all of the halogen in the molded article is eliminated. The carbonaceous material for an electrical double layer capacitor obtained by this method is impregnated with sulfuric acid to form a carbon electrode for an electrical double layer capacitor. This electrode is used to form an electrical double layer capacitor.
    Type: Grant
    Filed: May 11, 1998
    Date of Patent: January 11, 2000
    Assignee: Nippon Sanso Corporation
    Inventors: Akihiro Nakamura, Tadayoshi Iwasaki, Takashi Inui, Toshiya Miyagawa, Yasuo Tatsumi
  • Patent number: 6010653
    Abstract: Improved adhesion of an electrode layer with an electrolyte or separator layer can be achieved by substantially preventing polymer binder and plasticizer from absorbing into the substrate. This is achieved by impregnating the substrate with polymer and plasticizer prior to applying the electrode mixture which contains an electrode active material, polymer binder, plasticizer, and solvent onto the substrate. Alternatively, prior to applying the electrode mixture, a coating containing a mixture of polymer and plasticizer is applied unto the substrate to form a coated substrate wherein the coating is substantially pervious to solvent and is substantially impervious to said polymer and plasticizer.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: January 4, 2000
    Assignee: Valence Technology, Inc.
    Inventor: Krishna Menon
  • Patent number: 5989467
    Abstract: The present invention is embodied in a ceramic foam made by mixing a liquid pre-ceramic resin and a liquid phenolic resin, allowing the resultant mixture to chemically foam, curing the mixture for a time and at a temperature sufficiently to convert the mixture to a polymeric foam, and then heating the resultant polymeric foam for a time and at a temperature sufficient to break-down polymers of the polymeric foam and convert the polymeric foam to a ceramic foam. The ceramic foam of the present invention contains residual decomposed components of the liquid phenolic resin and/or liquid pre-ceramic resin.
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: November 23, 1999
    Assignee: Northrop Grumman Corporation
    Inventors: David Eric Daws, Nicholas T. Castellucci, Harry Wellington Carpenter, Mary Wagner Colby
  • Patent number: 5985194
    Abstract: The method of making a semiconductor body from a semiconductor polymeric compound containing about 20% by weight lampblack having a porous structure, about 60% by weight of low density polyethylene, about 8.5% by weight ethylene vinyl acetate copolymer, about 4.0% by weight calcium stearate, about 3.0% by weight antioxidant and about 0.5% by weight calcium titanate includes the steps of extruding the semiconductor polymeric compound to form an extruded product and subsequently calendering the extruded product to produce a semiconductor body having an electrical conductivity which is as uniform as possible throughout the entire bulk of the semiconductor body.
    Type: Grant
    Filed: May 22, 1998
    Date of Patent: November 16, 1999
    Assignee: Metagal Industria E Comercio LTDA
    Inventors: Humberto Takashi Kadooka, Ricardo Proveda Moreno, Olavo Nunes Da Costa
  • Patent number: 5976432
    Abstract: A method and apparatus is provided for the continuous extrusion of porous activated carbon block filter elements. The invention includes feeding material into the barrel of a screw extruder and heating the material therein such that the material becomes an agglomerated mass. The agglomerated mass is agitated and compacted into a die where it is cooled to a semi-solidified state. In the semi-solidified state, the material is passed through a cooling tunnel where the material solidifies and the carbon block filter element is formed. A back pressure control device is also included to control pressure in the die.
    Type: Grant
    Filed: September 9, 1996
    Date of Patent: November 2, 1999
    Assignee: Plymouth Products, Inc.
    Inventors: Vue X. Yang, Mark A. Wessel, Anthony C. Kortenhorn
  • Patent number: 5968622
    Abstract: Cylindrical tubular substrates for an electrophotographic conductor can be made with different lengths from an injection-molded plastic cylindrical mother tube. The length of the mother tube is sufficient for the greatest desired length. The mother tube has a slanting inner surface which facilitates removal of the tube from the molding die, and non-slanting inner end surfaces which can be stepped. The desired length is obtained by cutting the mother tube across one of the steps. The resulting non-slanting inner end surface of the substrate provides a spigot joint for tightly receiving a flange.
    Type: Grant
    Filed: June 9, 1997
    Date of Patent: October 19, 1999
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Noriaki Kawata, Kiyoshi Nikima
  • Patent number: 5961905
    Abstract: A drive roller for a belt-driven tape cartridge is molded of composite polymeric material in a single step to include outer segment and inner segment integrally formed together with a radial web segment between the outer and inner segments to provide highly concentric operating surfaces on the outer segment and in the inner segment. Electrical conductivity throughout the molded drive roller is provided by including in the composite material a quantity of carbon powder, and selective shrinkage of the composite material during cooling from molding temperatures provides desirable bearing surface within the inner bore through the inner segment. Thrust bearing surfaces at the ends of the inner segment engage mating bearing surfaces that include lubricant traps to inhibit migration of lubricant away from the bearing surfaces of the drive roller.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: October 5, 1999
    Assignee: Verbatim Corporation
    Inventors: Donald Stanley, Kenneth Sheppard, Ritchie J. Lee
  • Patent number: 5958303
    Abstract: An electrically conductive composition and a method for producing same, for example by injection molding. The composition includes a matrix comprising substantially a first thermoplastic component, a second thermoplastic component having a higher polarity than that of the first thermoplastic component, the second component encapsulating a plurality of fibers forming a network of encapsulated fibers within the matrix, and a carbon component preferentially attracted to the second component so as to make said network an electrically conductive network within the matrix.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: September 28, 1999
    Assignee: Carmel Olefins Ltd
    Inventors: Moshe Narkis, Rosa Tchoudakov, Arnon Siegmann, Anita Vaxman
  • Patent number: 5948329
    Abstract: It is possible to obtain at high yield a carbonaceous material suitable for carbon electrodes of electrical double layer capacitors and having superior capacitance by means of a method comprising a halogenation treatment step wherein a halogenated dry-distilled charcoal is obtained by bringing a dry-distilled charcoal into contact with a halogen gas; and by a dehalogenation treatment step wherein a part or all of the above-mentioned halogen in said halogenated dry-distilled charcoal is eliminated. In addition, it is possible to obtain carbonaceous material for electrical double layer capacitors, which has a large capacitance at rapid discharge and excellent shape, by means of conducting a molding treatment step in which a molded article is made by crushing a dry-distilled charcoal and adding a binding agent; and a carbonization treatment step in which the above-mentioned molded article is heated in an inert gas atmosphere before conducting the halogenation treatment.
    Type: Grant
    Filed: December 24, 1996
    Date of Patent: September 7, 1999
    Assignee: Nippon Sanso Corporation
    Inventors: Takushi Ohsaki, Akira Wakaizumi, Mitsuo Kigure, Akihiro Nakamura, Shinichi Marumo, Toshiya Miyagawa, Tadao Adachi
  • Patent number: 5945034
    Abstract: An organic positive temperature coefficient thermistor comprises a thermoplastic polymer matrix, a low-molecular organic compound, and conductive particles, each having spiky protuberances thereon. The low-molecular organic compound has a melting point of 40.degree. C. to 100.degree. C. The conductive particles are interconnected in a chain form.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: August 31, 1999
    Assignee: TDK Corporation
    Inventors: Tokuhiko Handa, Yukie Yoshinari
  • Patent number: 5942347
    Abstract: A gas impervious bi-polar separator plate for a proton exchange membrane fuel cell having at least one electronically conductive material in an amount in a range of about 50% to about 95% by weight of the separator plate, at least one resin in an amount of at least about 5% by weight of the separator plate, and at least one hydrophilic agent, where the electronically conductive material, the resin, and the hydrophilic agent are substantially uniformly dispersed throughout the separator plate.
    Type: Grant
    Filed: May 20, 1997
    Date of Patent: August 24, 1999
    Assignee: Institute of Gas Technology
    Inventors: Gerald J. Koncar, Leonard G. Marianowski
  • Patent number: 5916506
    Abstract: An antistatic bicomponent fiber includes a nonconductive first component made of a first polymer and a conductive second component made of a second polymer containing a conductive material, where the second polymer has a lower melting point than the first polymer. The bicomponent fiber is made by co-extruding the two polymers at a temperature above their melting points, stretching the extruded fiber to increase the tensile strength, and heat treating the fiber at a temperature between the melting point of the first polymer and the melting point of the second polymer to improve the conductivity of the conductive second component. The bicomponent fiber is preferably a sheath/core fiber.
    Type: Grant
    Filed: September 30, 1996
    Date of Patent: June 29, 1999
    Assignee: Hoechst Celanese Corp
    Inventors: Robert Anthony Breznak, Joseph Andrew Foldhazy, Robert Allen Ritchie, Herman Leslie LaNieve, III, Wolfgang Alfred Piesczek
  • Patent number: 5886092
    Abstract: Disclosed are methods for preparing carbon-containing materials resistant to alkali metal disruption, and compositions suitable for the preparation of carbon-containing materials resistant to alkali metal disruption. A composition in accordance with the invention comprises a mixture of (a) a binder phase having a viscosity of less than 10 Pascal seconds and a char yield in excess of 20% upon heating to a temperature of 800.degree.-1200.degree. C., and comprising at least one polymerizable resin and (b) particles of a solid material which is thermally stable at a temperature of 800.degree.-1200.degree. C., the particles having a granulometry wherein void spaces between the particles have a size of less than 20 .mu.m in diameter and the particles are coated with a layer of binder phase having a thickness of less than 2 .mu.m. When the composition is carbonized by heating to a temperature of 800.degree.-1200.degree. C., the composition forms a carbon-containing material resistant to alkali metal disruption.
    Type: Grant
    Filed: June 6, 1997
    Date of Patent: March 23, 1999
    Assignee: Comalco Aluminuim Limited
    Inventors: Raymond Walter Shaw, Drago Dragutin Juric, Gavan Joseph Stray
  • Patent number: 5879417
    Abstract: A carbon electrode for a nonaqueous secondary battery is provided, which comprises a metal collector serving to catalyze carbon graphitization, graphite particles, and a carbon material having a lower crystallinity than the graphite particles, the graphite particles and the carbon material being sintered together on the metal collector or in the presence of the metal collector.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: March 9, 1999
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Kazuo Yamada, Takehito Mitate, Naoto Nishimura, Yoshihiro Tsukuda, Tetsuya Yoneda
  • Patent number: 5876647
    Abstract: A method for preparing a conductive thermoplastic resin composition or an electric conductor includes the step of kneading (a) conductive resin master batch pellets of conductive carbon black and a thermoplastic resin in which the conductive carbon black accounts for 5 to 50% by weight relative to the total amount 100 parts by weight of the conductive carbon black and the thermoplastic resin, (b) a thermoplastic resin in a weight ratio: (a+b)/(a) ranging from 1.01 to 1.5. This method permits the production of a conductive carbon black-containing conductive resin composition and an electric conductor which show stable conductivity even within a high resistance region (having a surface resistivity ranging from 10.sup.6 to 10.sup.16 .OMEGA.), wherein the control of the conductivity is difficult.
    Type: Grant
    Filed: October 19, 1996
    Date of Patent: March 2, 1999
    Assignee: Lion Corporation
    Inventors: Masayuki Makise, Michio Narita, Seiji Maeno, Hideo Komatsu
  • Patent number: 5866056
    Abstract: The invention concerns a process for production of a seal using a compactable sealing material, especially a fluoropolymer, to seal flanges, preferably matching flanges, especially to produce a ring packing to seal flange connections for pipes, in which the seal is provided on the outer and/or inner periphery with a centering collar or with several centering collar sections spaced around the periphery. The invention also concerns an apparatus to produce a seal using a compactable sealing material, especially a fluoropolymer, to seal flanges, preferably matching flanges, especially an apparatus to produce a ring packing to seal flange connections for pipes, in which the seal is provided on the outer and/or inner periphery with a centering collar with several centering collar sections spaced around the periphery, and preferably an apparatus to execute the process according to the invention.
    Type: Grant
    Filed: December 3, 1996
    Date of Patent: February 2, 1999
    Inventor: Michael Werner
  • Patent number: 5863467
    Abstract: This invention is directed to a composite composition of particles of highly oriented graphite in the form of flakes having a hexagonal crystal orientation and an aspect ratio of at least 5 to 1 and a polymeric binder which when polymerized under compression forms a solid having a high thermal conductivity and low density and to a method of forming a machinable composite of high thermal conductivity comprising the steps of combining particles of highly oriented graphite flakes having an hexagonal crystal orientation and an aspect ratio of at least 5 to 1 with a polymeric binder to form a composition having at least a 40% graphite particle volume fraction, compressing the composition under a pressure sufficient to substantially align the particles parallel to one another and to the surface of the composition normal to the direction of the applied pressure until said binder polymerizes into a solid thereby forming an electrically conductive solid having a high thermal conductivity.
    Type: Grant
    Filed: May 3, 1996
    Date of Patent: January 26, 1999
    Assignee: Advanced Ceramics Corporation
    Inventors: John Thomas Mariner, Haluk Sayir
  • Patent number: 5858291
    Abstract: An improved elastomeric electrically conductive strain gauge for use in virtual reality systems is disclosed which involves the flash heating of a doped ethylene vinyl acetate elastomer.
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: January 12, 1999
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Larry C.H. Li, Frederic S. Dawn, Todd A. Pesek
  • Patent number: 5846459
    Abstract: Flexible graphite sheet is made by compressing a mixture of relatively large particles of intercalated, exfoliated, expanded natural graphite with smaller particles of intercalated, exfoliated expanded, expanded particles of natural graphite. The resulting sheet of flexible graphite exhibits increased electrical conductivity through the thickness ("c" direction) of the sheet and improved sealability perpendicular to the "c" direction.
    Type: Grant
    Filed: June 26, 1997
    Date of Patent: December 8, 1998
    Assignee: UCAR Carbon Technology Corporation
    Inventor: Robert Angelo Mercuri
  • Patent number: 5843340
    Abstract: Conductive polyphenylene ether-polyamide compositions having excellent ductility are prepared by melt blending polyphenylene ether, an unsaturated impact modifying polymer and a functionalizing compound in an initial step, optionally in combination with a portion of the polyamide, and subsequently melt blending with the remainder of the polyamide and conductive carbon black having a low volatiles content. A mixture of polyamides, illustrated by mixtures of polyamide-6 and polyamide-66, is employed.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: December 1, 1998
    Assignee: General Electric Company
    Inventors: Norberto Silvi, William R. Haaf, Mark Giammattei, Robert Hossan, Thomas J. Stanley, William D. Richards
  • Patent number: 5820788
    Abstract: The present invention relates to antistatic polymers containing a mixture of a thermoplastic resin and about 8-20% by weight of conductive partially carbonized chopped linear carbonaceous fibers. The chopped carbonaceous fibers have a carbon content of about 70-85% by weight and an electrical resistivity of about 10.sup.-2-10.sup.3 ohm-cm. The composite has a surface resistivity of about 10.sup.4 -10.sup.10 ohms/square. These intermediate surface resistivities make the composite an excellent choice for use with plastic parts that come into direct contact with electronic components and circuitry.
    Type: Grant
    Filed: January 29, 1997
    Date of Patent: October 13, 1998
    Assignee: SGL Technic Ltd.
    Inventor: W. Novis Smith
  • Patent number: 5814257
    Abstract: An organic photosensitive member for electrophotography is formed of a cylindrical supporting member and an organic photosensitive layer on an outer surface of the supporting member. The supporting member is formed of a material of 10.sup.4 ohm.cm in volume resistivity containing a cross-linking type polyphenylenesulfide resin as a main component, and a highly conductive carbon black of 10.sup.-1 ohm.cm or less in volume resistivity. Thus, the supporting member has a light weight with good productivity and good chemical and thermal resistance. The supporting member can be made with dimensional accuracy despite its thin and long shape, and also has a uniform surface roughness, stable surface quality and good adhesion.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: September 29, 1998
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Noriaki Kawata, Kiyoshi Hikima
  • Patent number: 5800768
    Abstract: A method for the thermal treatment of an electroconductive polymeric pyrogen in which two parallel conductors are incorporated and electroconductive carbon black is dispersed in an insulating polymer, comprising the step of heating the pyrogen in an oven simultaneously while applying an electric field to the pyrogen through a lid line connected from the two conductors to an external power source, by which a desired final resistance can be obtained in a far shorter time while preventing the polymer from being degraded.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: September 1, 1998
    Inventors: Tae Min Kim, Hyun Suk Kim
  • Patent number: 5789111
    Abstract: A non-aqueous electrolyte secondary cell having high charging efficiency over a wide temperature range, including low temperature, high energy density and superior charge and discharge cycle life, provided with a negative electrode manufactured with mesophase graphite particles obtained by a process to carbonize and then fully graphitize with a pulverizing process added before or after the carbonization.
    Type: Grant
    Filed: February 7, 1996
    Date of Patent: August 4, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yoshiyuki Ozaki, Hizuru Koshina
  • Patent number: 5776633
    Abstract: Carbon/carbon composite materials for use in electrochemical cells are prepared by carbonizing a resin material used to bind a layer of carbon containing material to convert the resin to residual carbon. In one embodiment of the invention, the carbon containing material is a mixture of activated carbon fibers and activated carbon powder. In another embodiment, an activated carbon fabric is used instead of the discrete carbon fibers. Substantial improvements in mechanical properties, resistivity and surface area are achieved in the present invention. The composite materials may be used in the fabrication of electrodes and bipolar electrical devices such as capacitors.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: July 7, 1998
    Assignee: Johnson Controls Technology Company
    Inventors: Edward N. Mrotek, Benjamin Reichman, MengPing Yin
  • Patent number: 5766527
    Abstract: A method of manufacture for a medical electrical lead, and in particular, a method of manufacturing a sintered porous platinized electrode used in a steroid eluting pacing cardiac lead which offers increased dimensional and shape consistency over previously used manufacturing methods. The method of manufacturing the electrode consists primarily of mixing a conductive material and a binder to form a slurry, introducing a distal end of a substrate into a mold, creating a negative pressure in the mold, injecting the slurry into the mold to form a mass of conductive material on the substrate, and sintering the mold, substrate and conductive material to form an electrode.
    Type: Grant
    Filed: April 10, 1996
    Date of Patent: June 16, 1998
    Assignee: Medtronic, Inc.
    Inventors: Gary R. Schildgen, Charles R. Wait
  • Patent number: 5759462
    Abstract: Electrically conductive tape yarns of two or more layers comprising thermoplastic polymer resin and electrically conductive particles are prepared by a process comprising extruding a multilayer film containing at least one electrically conductive layer and at least one layer substantially free of electrically conductive particles, quenching the film, slitting the film into tapes and orienting the film before or after slitting.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 2, 1998
    Assignee: Amoco Corporaiton
    Inventor: Erich Gebhard Jordan
  • Patent number: 5744090
    Abstract: A method of making a conductive fiber in which the conductive fiber is formed from a mixture including at least one fiber forming material and conductive magnetic materials, and the conductive magnetic materials are migrated toward the periphery of the fiber by application of a magnetic field to the fiber. The conductive fibers having the conductive magnetic materials located at the periphery of the fiber are preferably incorporated into an electrostatic cleaning device for use in an electrostatographic printing device.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: April 28, 1998
    Assignee: Xerox Corporation
    Inventors: Lewis O. Jones, Joseph A. Swift, Ronald F. Ziolo
  • Patent number: 5728345
    Abstract: The present invention provides an improved method for rapidly making an electrode for electrical discharge machining. According to the invention, a stereolithography process is used to make a cured resin model of the electrode and having a network of interconnected supporting members defining the shape of the electrode and leaving channels between the supporting members to drain away uncured resin from the model. After the model is fully cured and the uncured resin drained away, a slurry mixture of graphite and resin is infiltrated into the voids of the model. The resin is then heat cured so that the resin is burned away leaving the electrode of pure carbon. Alternatively, the graphite and resin mixture can be cured sufficiently to harden and then an electrically conductive metalized coating is applied on the outer surface.
    Type: Grant
    Filed: March 3, 1995
    Date of Patent: March 17, 1998
    Assignee: General Motors Corporation
    Inventors: David Gerard Hlavaty, Mansour Ashtiani-Zarandi
  • Patent number: 5726105
    Abstract: The graphitized composite article of the present invention is formed by embedding carbon fiber felt in a matrix of a carbon filler; a thermosetting resin and a solvent; curing the composite article; then, carbonizing and graphitizing the cured composite article to form the graphitized composite article for use as a separator plate capable of substantially inhibiting mixing of hydrogen and oxygen and/or the loss of electrolyte within a fuel cell stack. The graphitized composite article may be a graphitized laminate.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: March 10, 1998
    Assignee: International Fuel Cells
    Inventors: Albert P. Grasso, Ronald G. Martin, Robert P. Roche
  • Patent number: 5725817
    Abstract: An iontophoretic structure for medical devices is provided that uses controlled electrical current derived from two dissimilar galvanic materials to drive oligodynamic metal ions into solution to kill bacteria on and near the device to which the structure is affixed. In one embodiment, a first galvanic material separated from a second galvanic material by a resistive material produces an anti-bacterial current flow when placed in contact with an electrolytic fluid. In another embodiment, a cylindrical elastomeric catheter incorporates a first and a second galvanic material separated by a resistive material which controls a current flow between the galvanic materials when the catheter is immersed in an electrolytic fluid. The galvanic materials can be dissimilar metal powders embedded in a conductive polymer substrate that forms an iontophoretic composite material, or dissimilar metals arranged in layers separated by a resistive layer.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: March 10, 1998
    Assignee: Implemed, Inc.
    Inventor: Fredric L. Milder
  • Patent number: 5714102
    Abstract: An enclosure for an electronic device forms a barrier to electro-magnetic radiation. A typical cross-section of the enclosure comprises three parallel layers. The outer and inner surface layers are of a polymeric base material in which is suspended an electrically conductive fill material, giving the surface layers relatively high electrical conductivity. The middle layer is of a polymeric base material, in which is suspended fill material having high magnetic permeability, giving the middle layer relatively high magnetic permeability. In the preferred embodiment, the enclosure is constructed using a co-injection molding process. Nickel-coated graphite (high conductivity) in a polymeric base is injected into a mold from the outer co-injection nozzle, while carbonyl iron powder (high permeability) in a polymeric base is injected into the mold from the inner co-injection nozzle.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: February 3, 1998
    Assignee: International Business Machines Corporation
    Inventors: Edward Allan Highum, Alfred Wilhelm Mueller, Thomas William Nash, Ewald Emil Gottlob Stadler, Scott Marvin Thorvilson
  • Patent number: 5698147
    Abstract: A process for fabricating an electrolyte-electrode composite suitable for high energy alkali metal battery that includes mixing composite electrode materials with excess liquid, such as ethylene carbonate or propylene carbonate, to produce an initial formulation, and forming a shaped electrode therefrom. The excess liquid is then removed from the electrode to compact the electrode composite which can be further compacted by compression. The resulting electrode exhibits at least a 75% lower resistance.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: December 16, 1997
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Terry Song-Hsing Chern, Kenneth Orville MacFadden, Steven Lloyd Johnson
  • Patent number: 5698148
    Abstract: Electrically conductive thermoplastic fibers are made by spinning a fiber having an electrically conductive sheath of thermoplastic polymer formulated with carbon black and a non-conductive core from the thermoplastic polymer; quenching the fiber after said spinning to a temperature below the melting point of the thermoplastic; drawing the quenched fiber at a draw ratio between about 2.0 and about 3.2; and, after drawing, relaxing the fiber at a temperature below the melting point of the thermoplastic but above its glass transition.
    Type: Grant
    Filed: July 26, 1996
    Date of Patent: December 16, 1997
    Assignee: BASF Corporation
    Inventors: Pravin P. Asher, Robert L. Lilly, Grover L. Davenport, Jr., Robert K. Hyatt, Charles H. Rogers
  • Patent number: 5688155
    Abstract: A unitary composite structure having improved flexural strength and a reduced coefficient of thermal expansion comprising a heterogeneous combination of a carbonaceous reinforcing material interbonded with a matrix material, wherein the said matrix material is a poorly graphitizing carbonaceous pitch containing polymerized and cross-linked aromatic components is disclosed. Graphite electrodes comprised of the poorly graphitized pitch matrix material acting as a binder and/or an impregnant are also disclosed. Processes for the preparation of the poorly graphitizing pitch, the composite structure, and particularly the graphite electrodes are disclosed as well.
    Type: Grant
    Filed: January 24, 1995
    Date of Patent: November 18, 1997
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Irwin Charles Lewis, Ronald Albert Howard
  • Patent number: 5683631
    Abstract: An improved method is provided for the production of heat-treated carbon bodies in open-pit, ring furnaces. In the improved process green carbon bodies are packed with a carbonaceous particulate packing material containing as a constituent green petroleum coke in a blend with calcined and/or recycled petroleum coke particles. Utilization of green petroleum coke, used primarily to replenish oxidized packing material in the ring furnace, results in significant energy and process cost savings. In the event the green petroleum coke is green delayed petroleum coke, the balance of the packing material is selected from calcined delayed petroleum coke, recycled packing material containing heat-treated delayed petroleum coke and/or mixtures of these; if the green petroleum coke used in the blend is green fluid petroleum coke, then the balance of the packing material is heat-treated calcined fluid coke. Low grade green delayed petroleum coke is allowed to be used in the packing material.
    Type: Grant
    Filed: September 11, 1995
    Date of Patent: November 4, 1997
    Inventor: Rodney D. Zabreznik
  • Patent number: 5681514
    Abstract: A method for making a lead body for use in a conductive insulated lead for a cardiac stimulator. Alternating layers of conductive and insulative thermosetting polymers are extruded through successively arranged heated nozzles of increasing outlet diameter. As the inner layer emerges from its nozzle in a thermoset state, it is passed through a following nozzle while surrounded by another thermosetting polymer that is extruded through that following nozzle. The second polymer becomes thermoset and bonded to the already thermoset inner layer. Successive nozzles can be provided to form successive layers of alternating conductive and insulative polymers, where the conductive layers serve as the electrical conductors of the lead.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: October 28, 1997
    Assignee: Sulzer Intermedics Inc.
    Inventor: Jim Woody
  • Patent number: 5667615
    Abstract: An incontinence electrode for controlling urinary incontinence in women is made of alternating bands of conductive and non-conductive polymers molded to form a tubular body. Electrical receptacles, formed in the molding process at the interior circumferential surface of the conductive polymer bands, accept metal contacts attached to electrical leads to make a secure and durable, mechanical and electrical connection between the conductive polymer bands and the leads. The leads are coupled to a controller and carry electrical current to and from the metal contacts which then distribute the current to the conductive polymer bands to cause a contraction of the vaginal muscles responsible for controlling urinary incontinence in women.
    Type: Grant
    Filed: May 13, 1996
    Date of Patent: September 16, 1997
    Assignee: Empi, Inc.
    Inventors: Donald D. Maurer, Alexander Kipnis
  • Patent number: 5660775
    Abstract: The present invention provides a method of treating waste magnetic tapes characterized in that waste magnetic tapes such as video tapes and cassette tapes are cut or crushed to a length of 1 to 50 mm, and heated at a temperature of 100.degree. to 200.degree. C. so that they are contracted in the form of curl, and a method of manufacturing building material boards characterized in that waste magnetic tapes such as video tapes and cassette tapes are cut or crushed to a proper size, heated, and then, supplied with a binder and molded under pressure.
    Type: Grant
    Filed: August 28, 1995
    Date of Patent: August 26, 1997
    Assignee: Fuji Kasei Kogyo Co., Ltd.
    Inventors: Kanesuke Kasahara, Shunsai Nagai, Kohei Takanishi
  • Patent number: 5651922
    Abstract: A polymeric composition having improved toughness and conductivity comprising carbon fibrils, at least a portion of which are in the form of aggregates, wherein, as measured on an area basis, substantially all of the aggregates are less than about 35 .mu.m in diameter. A polymeric composition having improved toughness and conductivity is prepared by combining carbon fibrils, at least a portion of which are in the form of aggregates, with a polymeric material, mixing the combination to distribute the fibrils in the polymeric material and applying shear to the combination to break down the aggregates until substantially all of the aggregates are less than about 35 .mu.m in diameter.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: July 29, 1997
    Assignee: Hyperion Catalysis International
    Inventors: Paul R. Nahass, Stephen O. Friend, Robert W. Hausslein
  • Patent number: 5643512
    Abstract: The present invention is embodied in a method of producing a ceramic foam. The steps for producing the ceramic foam include first mixing a liquid pre-ceramic resin with a liquid phenolic resin, second allowing the resultant mixture to chemically foam, third curing the mixture for a time and at a temperature sufficiently to convert the mixture to a polymeric foam, and then heating the resultant polymeric foam for a time and at a temperature sufficiently to completely break-down polymers of the polymeric foam and convert the polymeric foam to a ceramic foam.
    Type: Grant
    Filed: August 16, 1995
    Date of Patent: July 1, 1997
    Assignee: Northrop Grumman Corporation
    Inventors: David Eric Daws, Nicholas T. Castellucci, Harry Wellington Carpenter, Mary Wagner Colby
  • Patent number: 5635252
    Abstract: A process is disclosed for forming a flexible, electrically conductive fabric by applying to a nonconductive flexible fibrous web substrate an aqueous solution comprising a conductive material and a binder, saturating the web with the aqueous solution, and drying and curing the web. Another process is disclosed for altering the chemical or physical properties of a resin during a production process comprising the steps of treating a fabric with an aqueous solution containing a conductive material, a binder and a resin-affecting compound; applying the treated fabric to a resin and causing the resin-affecting compound to leach from the fabric into the resin; forming an article from the fabric and the resin, and curing the article. A further process is disclosed for treating the fabric by dipping the fabric in an aqueous solution containing a conductive material, a binder, and a resin-affecting compound; nipping the fabric; and drying the fabric.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: June 3, 1997
    Assignee: Precision Fabrics Group, Inc.
    Inventors: Ladson L. Fraser, Jr., Richard L. Vockel
  • Patent number: 5630974
    Abstract: Robust, large area selective infrared line emitters can be made using composites of rare earth metal compound particulates dispersed and interlocked in a network of connected structure-forming fibers having an emissivity less than about 0.1 in the range 0.7-5 microns. Articles where the composite is formed of rare earth metal oxide fibers in a network of sinter-bonded quartz fibers show narrow bandwidth emissions with good thermal conversion efficiencies.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: May 20, 1997
    Assignee: Auburn University
    Inventors: Millard F. Rose, Peter L. Adair
  • Patent number: 5630973
    Abstract: A sliding body for electric collectors and the like is press-formed from a powder mass or composition which includes at least graphite and a synthetic resin as a bonding agent. The powder mass is pressed in a mold with at least one press die after a thin layer of a resin-free parting compound is applied between the powder mass and the press die to prevent the resin from adhering to the press die when subjected to frictional heat of compression. Powdered copper is the preferred parting compound and also reduces the contact resistance between the press-formed powder mass and a lead embedded in and pressed with the powder mass in the mold.
    Type: Grant
    Filed: April 5, 1995
    Date of Patent: May 20, 1997
    Assignee: Hoffman & Co. Elektrokohle Ges. mbH
    Inventors: Johann Hoell, Herbert Grabner
  • Patent number: 5626803
    Abstract: A process for manufacturing brushes for electric motors utilizing a female die with two sheaths intersecting at 90.degree. from each other, one sheath vertical and the other sheath horizontal, and each sheath provided with at least one male die and forming a compression cavity. A batch of conductive powder is introduced into the cavity, and a first compression is performed under displacement control using compression means of one of the two sheaths so as to obtain an intermediate tubular cavity having the cross section of the other sheath. A second compression is then performed under pressure control using the compression means of the other sheath so as to obtain a crude brush of final volume at a desired final compression rate. The compression means of each of the sheaths is moved apart, first those under pressure control and then those under displacement control, and the crude brush is ejected.
    Type: Grant
    Filed: December 21, 1994
    Date of Patent: May 6, 1997
    Assignee: Deutsche Carbone AG
    Inventor: Horst Siegemund
  • Patent number: 5611964
    Abstract: A composite that includes a reaction injection molded matrix into which carbon fibrils have been incorporated, and a molding composition suitable for preparing such a composite. The invention also features a composite that includes a premix in which carbon fibrils have been incorporated into a resin matrix, and the molded product of the premix.
    Type: Grant
    Filed: March 20, 1995
    Date of Patent: March 18, 1997
    Assignee: Hyperion Catalysis International
    Inventors: Stephen O. Friend, James J. Barber
  • Patent number: 5591285
    Abstract: Disclosed are structures comprising a composite of fluorinated particulate carbon dispersed in a polymer, the fluorinated carbon being present in an amount sufficient to reduce the dielectric constant of the composition, the structure also including electrical conductor patterns.The composite can be made conductive by irradiating it with an UV excimer laser.
    Type: Grant
    Filed: July 24, 1995
    Date of Patent: January 7, 1997
    Assignee: International Business Machines Corp.
    Inventors: Ali Afzali-Ardakani, Juan Ayala-Esquilin, Bodil E. Braren, Shahrokh Daijavad, Elizabeth Foster, James L. Hedrick, Jr., Jeffrey C. Hedrick, Rodney T. Hodgson, Ashit A. Mehta, Steven E. Molis, Jane M. Shaw, Stephen L. Tisdale, Alfred Viehbeck
  • Patent number: 5580538
    Abstract: A process of making a negative electrode for a storage battery including a positive electrode capable of being reversibly charged and discharged, a nonaqueous electrolyte containing lithium salt, and a negative electrode is provided. The negative electrode is made of an inorganic carbon material which has an improved surface having a specific surface area sufficiently large enough to store the largest possible amount of lithium ions therein to provide the largest possible charge and discharge capacitances for the storage battery. The electrode is made by adding an acid to an inorganic carbon containing material to form a mixture, heating the mixture for at least 10 hours to obtain a carbon material having a specific surface area of more than 8.0 m.sup.2 /g and forming the electrode using the carbon material.
    Type: Grant
    Filed: September 14, 1994
    Date of Patent: December 3, 1996
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuhiko Bito, Shuji Ito, Hiroyuki Murai, Masaki Hasegawa, Yoshinori Toyoguchi
  • Patent number: 5571852
    Abstract: Disclosed are structures comprising a composite of fluorinated particulate carbon dispersed in a polymer, the fluorinated carbon being present in an amount sufficient to reduce the dielectric constant of the composition, the structure also including electrical conductor patterns.The composite can be made conductive by irradiating it with an UV excimer laser.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: November 5, 1996
    Assignee: International Business Machines Corporation
    Inventors: Ali Afzali-Ardakani, Juan Ayala-Esquilin, Bodil E. Braren, Shahrokh Daijavad, Elizabeth Foster, James L. Hedrick, Jr., Jeffrey C. Hedrick, Rodney T. Hodgson, Ashit A. Mehta, Steven E. Molis, Jane M. Shaw, Stephen L. Tisdale, Alfred Viehbeck