Abstract: The present invention recites a method of fabricating a stator for a downhole motor, the method comprising the steps of providing a stator tube having an interior surface and applying a bonding agent to the interior surface of the stator tube. Additionally, a mandrel is positioned within the stator tube, the mandrel having an outer geometry that is complimentary to a desired inner geometry for the stator. Furthermore, a reinforcing material is introduced into the stator tube to fill space between the mandrel and the interior surface of the stator tube and subsequently solidified to bond the reinforcing material to the interior surface of the stator tube. The mandrel is then removed from the bonded stator tube and reinforcing material such that a stator is fabricated.

Abstract: A diaphragm can be obtained which exhibits large internal loss and Young's modulus and which can be produced efficiently. A speaker diaphragm 1 comprises at least one layer 1A formed by molding a component member configured by a fiber and a tangled fiber body of a synthetic fiber. The synthetic fiber is a polyvinyl alcohol fiber having boron.

Abstract: An environmentally friendly composite material for use in the manufacture of professional grade skateboard decks and other high quality equipment and sporting gear. In the one embodiment, a skateboard deck is manufactured from a composition of recycled hard rock maple wood fibers, a polyvinyl acetate adhesive, a cross-link catalyst and water. The malleable nature of the composite material prior to curing, allows the skateboard deck to attain virtually any desired shape. Differing composites and adhesives may be employed to achieve the a similar product when properly cured. Once cured, the composite material is light weight, strong, durable, and requires no lacquers or other sealers.

Abstract: A method of manufacturing a textured element may include (a) collecting a plurality of filaments upon a textured surface to form a non-woven textile and (b) separating the non-woven textile from the textured surface. Another method of manufacturing a textured element may include depositing a plurality of thermoplastic polymer filaments upon a first surface of a polymer layer to (a) form a non-woven textile and (b) bond the filaments to the polymer layer. A textured surface may then be separated from a second surface of the polymer layer, the second surface being opposite the first surface, and the second surface having a texture from the textured surface.

Abstract: A transport container for use in a device for producing a three-dimensional object of selective solidification of a build-up material deposited in layers, in which the device has a process chamber closed during operation, where the three-dimensional object is produced in layers. The transport container has a container, in which a height-adjustable platform is arranged, on which the three-dimensional object is produced in layers. The process chamber has first and second sections in which the second section can be separated from the first section and operated in a separate state independently from the device and also can be connected to the first section to produce an operating state of the device.

Abstract: The present invention relates to a pharmaceutical formulation for oral administration for preventing or treating allergic rhinitis or asthma, which comprises: (a) a first particle part comprising levocetirizine or a pharmaceutically acceptable salt thereof and an organic acid; and (b) a second particle part comprising montelukast or a pharmaceutically acceptable salt thereof. The pharmaceutical formulation according to the present invention comprises an organic acid as a stabilizing agent, which can effectively inhibit the production of levocetirizine and montelukast related substances, and thus, show good stability.

Abstract: A carpet pellet machine and method are disclosed. One embodiment provides an apparatus comprising a compressor to receive fibrous material and compress the fibrous material, a mold pipe system to receive compressed fibrous material from the compressor, wherein the compressor is configured to press the fibrous material through the mold pipe system, and a heat chamber to heat the fibrous material within the mold pipe system and create an encapsulation layer on the fibrous material.

Abstract: Provided is a method of producing a friction material that can prevent occurrence of dust generation and segregation at the time of mixing raw materials of the friction material and that is resistant to deterioration of the friction material even when a phenol resin is employed as a binder and that also allows the production process to be effected safely and speedily and at a low cost. The method includes a mixing step (A) for stirring the raw materials for the friction material containing a high-ortho phenol resin, slaked lime and 3-10 wt. % of water and a forming step (B) for forming a mixture powder obtained from the mixing step (A) to a desired shape at room temperature.

Abstract: The exemplary embodiment provides a method of manufacturing a molded article including a component insert-molded in a molding material mixed with solid powder. The method includes an injecting step of injecting the molding material and the solid powder into a molding die, an agitating step of agitating the molding material and the solid powder within the molding die to disperse the solid powder in the molding material, and an embedding step of pressing and embedding the component into the agitated mixture of the molding material and the solid powder while vibrating at least one of the component and the molding die.

Abstract: The method of manufacturing a molded article including a component insert-molded in a molding material mixed with solid powder includes an injecting step of injecting the molding material and the solid powder into a molding die, an agitating step of agitating the molding material and the solid powder within the molding die to disperse the solid powder in the molding material, and an embedding step of pressing and embedding the component into an agitated mixture of the molding material and the solid powder.

Abstract: The present invention relates to a polymer powder which comprises polyamide, and to the use of this powder for shaping processes, and also to moldings produced from this polymer powder. The shaping processes are layer-by-layer processes which use powders, where regions of the respective layer are selectively melted via introduction of electromagnetic energy. The selectivity may be achieved, with no intention of restricting the invention thereto, be achieved via masks, application of inhibitors, of absorbers, or of susceptors, or via focusing of the energy introduced. After cooling, the regions then solidified can be removed in the form of moldings from the powder bed.

Abstract: An apparatus for manufacturing a three-dimensional netted structure, the apparatus including: drawing-down units, the drawing-down units being submerged or partly-submerged in a liquid, and a die with a mouthpiece having a plurality of holes, the die adapted to extrude the filaments downward at a speed lower than the filament dropping speed whereby the filaments drop in between the drawing-down units. The distance between the drawing-down units is smaller than the width of the assembly of the extruded filaments. The drawing-down units are adapted to contact four surfaces of the assembly of the filaments before or after the drawing-down units are submerged.

Abstract: Disclosed is a method of manufacturing a molded object. The method includes: supplying a first liquid material to a first region out of a molding enabling region where a powder material is arranged and curing the powder material of the first region using a lamination molding technology to form a first insoluble part insoluble in a solvent; supplying a second liquid material different from the first liquid material to the powder material of a second region, which is provided so as to be surrounded by the first region, out of the molding enabling region and curing the powder material of the second region using the lamination molding technology to form a second soluble part soluble in the solvent; and dissolving the second part in the solvent.

Abstract: Building panels and a method to produce such panels including a solid decorative surface having a decorative wear layer including fibers, binders, color substance and wear resistant particles. A method of manufacturing a building panel having a decorative surface connected to a core wherein the surface has at least two homogenous layers, a lower sub layer and an upper decorative layer, the upper decorative layer including fibers, a first color substance a binder and wear resistant particles, the lower sub layer including fibers, a second color substance, and a binder, whereby the method including the steps of applying the layers comprising a mix of fibers, binder, wear resistant particles and color substance on a core wherein the layers comprise different colors, displacing particles from their original position such that particles from the sub layer are visible on the decorative surface, and curing the layers by providing heat and pressure.

Abstract: The present invention relates to a method of fabricating an insulating resin material (4) from a core/shell particle (3) having a core particle (2) containing a macromolecular compound and a shell layer (1) coating the core particle (2) and containing an inorganic compound. The method of fabrication includes mixing the core/shell particles (3) with a good solvent (10) for the macromolecular compound, infiltrating the good solvent (10) through the shell layer (1), impregnating the good solvent (10) into the macromolecular compound, molding a compact from the impregnated core/shell particles (3), and removing the good solvent from the compact by heating the molded compact.

Abstract: A magnet that includes a composite body and at least one reinforcing element. The reinforcing element is embedded within the body and increases the radial strength of the body. As a result, the magnet is able to rotate at higher speeds without fracturing. Additionally, methods of manufacturing the magnet are described.

Abstract: The present invention provides a novel method for manufacturing a hook member of a hook-and-loop fastener. The method comprises the steps of: providing a plurality of plastic monofilaments (such as polypropylene (PP) monofilaments); forming a plurality of loops on each of the plurality of plastic monofilaments such that each of the plurality of plastic monofilaments has a plurality of loop portions and flat portions between adjacent loop portions; covering the flat portions of the plurality of plastic monofilaments with a web of substrate; fusing the flat portions of the plurality of plastic monofilaments to the substrate so as to fix the plurality of loop portions of the plastic monofilaments onto the substrate; and converting the plurality of loop portions into a plurality of hook elements to thereby producing the hook member that comprises a plurality of hook elements.

Abstract: A method to produce building panels is disclosed which method includes the step of applying a layer (5) comprising a mix of fibers (14), binder (12), and wear resistant particles (12) on a carrier (6), pressing the layer (5) with an embossed matrix (2a, 2b) and providing embossed portions (4) and filling the embossed portions with decorative a substance (3).

Abstract: A method is provided, by which a three-dimensional object is manufactured by a subsequent solidification of layers of a building material in powder form at the positions in the respective layer that corresponds to the cross-section of the object by means of the action of a laser or another energy source, wherein as building material in powder form a material is used which contains the old powder that has remained as unsolidified powder in the manufacturing of one or more previously formed objects and a proportion of new powder that has not been used before in any manufacturing process, characterized in that the building material in powder form is mechanically consolidated when a layer is applied.

Abstract: The invention is herbal infused candles and the method for producing the same. The candles are made from paraffin or other wax and a selection of natural herbs and plant materials. The candles are produced by coating a glass jar with a spray adhesive and then adding a mixture of herbs or other plant materials to the jar in a sufficient quantity to coat the interior of the glass jar. The jars are then chilled. Wax is melted and then poured into the chilled jars.

Abstract: The invention relates to a method for producing a sheet from renewable raw materials. In the method, after mixing a composition to produce a sheet from renewable raw materials, this composition is applied to a conveyor belt. Protruding materials or unevennesses are eliminated with the aid of a device, preferably a simple doctor blade. Without supplying heat, the composition is then subjected to a first drying process on the conveyor belt, before the endless sheet created in this way is cut into sections. The sections are then passed on to final drying in a storage device. After complete drying, regions at the extremities of the sections that have been adversely affected by cutting up the endless sheet are removed from these sections and chopped up into chips. These chips are returned to the further production process in a final method step by feeding them into the composition for producing a sheet from renewable raw materials.

Abstract: Recycling of laminate flooring based on a separation of the panels (1) into particles which are connected with a binder and formed to a new sheet shaped material. A building panel includes a surface layer and a wood fiber based core, and the wood fiber based core includes aluminum oxide particles.

Abstract: An armor system includes an armor plate, and an appliqué affixed to an exterior of the armor plate, wherein the appliqué has a density increasing in a direction towards the armor plate and configured to minimize reflection of a blast wave from the armor plate. Also disclosed are method of making such an armor system.

Abstract: A method of manufacturing a textured element may include (a) collecting a plurality of filaments upon a textured surface to form a non-woven textile and (b) separating the non-woven textile from the textured surface. Another method of manufacturing a textured element may include depositing a plurality of thermoplastic polymer filaments upon a first surface of a polymer layer to (a) form a non-woven textile and (b) bond the filaments to the polymer layer. A textured surface may then be separated from a second surface of the polymer layer, the second surface being opposite the first surface, and the second surface having a texture from the textured surface.

Abstract: Method for manufacturing floor panels having a top layer having a composition based on a synthetic material. At least at two opposite sides, the floor panels have profiled edge areas that include at least coupling parts. For manufacturing the floor panels, one starts from a board-shaped material, and the floor panels are formed at least partially by way of a laser treatment of the board-shaped material.

Abstract: A chemical oxygen generator with enhanced structural integrity. In some embodiments, the chemical core of the chemical oxygen generator is reinforced with one or more reinforcing structures that are integral with the core. In some embodiments, as the core burns, the one or more reinforcing structures become fused with the core.

Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.

Abstract: Methods for imparting a texture to a cured powder coated surface are provided. These methods involve heating the cured powder coating to a temperature greater than its glass transition point (Tg), then imparting a texture to the cured powder coating under pressure using a release medium having a replicative surface. After the texture is imparted to the cured powder coating, the release medium can be removed. Examples of suitable release media include, for example, engraved plates, engraved rolls, release papers, release films, and release webs.

Abstract: A method of producing a fuel cell separator includes pressing a compact part-forming material that includes a carbonaceous powder and a thermosetting resin binder at a temperature equal to or higher than the softening temperature of the thermosetting resin binder and less than the curing temperature of the thermosetting resin binder to obtain a compact part-forming preformed sheet, preparing a porous part-forming powder that includes a carbonaceous powder and a thermosetting resin binder, placing the compact part-forming preformed sheet and the porous part-forming powder in a forming die that has a concave-convex forming surface corresponding to the shape of a gas passage so that the concave-convex forming surface faces the porous part-forming powder, and hot-pressing the compact part-forming preformed sheet and the porous part-forming powder using the forming die at a temperature equal to or higher than the curing temperature of the thermosetting resin binder included in the compact part-forming material or

Abstract: A composite structure is based on a sandwich construction and a one-step molding process. The composite structure or component comprises a core layer having two outer layers on each side of the core layer. The outer layers may be composed of automotive interior trim scrap adhered with an isocyanate adhesive composition. Core layer and outer layers are thermally pressed in a single step or process to form the finished structural, multi-layer product. Decorative layers can be added as part of the one-step process. The resulting panels can be used in the manufacture of automotive, construction, furniture and other components.

Abstract: A magnet that includes a composite body and at least one reinforcing element. The reinforcing element is embedded within the body and increases the radial strength of the body. As a result, the magnet is able to rotate at higher speeds without fracturing. Additionally, methods of manufacturing the magnet are described.

Abstract: To provide an eraser molding toy with which it is possible to mold an eraser having a colored pattern or design, a plurality of thermofusible eraser members 1 of differing colors are placed in succession inside a molding container 2 so as to form a required pattern or design etc., and the molding container 2 is heated in order to fuse the surfaces of the eraser members 1 together to mold an eraser P having a colored pattern or design in the mold shape of the container.

Abstract: The present invention is related to a method for testing multilayer tablets in a multiple rotary press, in which die holes of a circulating die plate are successively filled with tablet material of different layers in succeeding filling devices, and the tablet material is compressed one layer after the foregoing layer into pressed articles having n layers by means of synchronously circulating compression punches, and the pressed articles are subsequently ejected in an unloading station and taken out, in which in a testing procedure, pressed articles with m layers are taken out after the compression in a respective unloading station and are conveyed to a testing station, wherein applies 1<=m<=n, wherein before taking out the pressed articles, at least the m-th layer is compressed more strongly than during the normal manufacture of the multilayer tablets, wherein applies m<n.

Abstract: A floating island comprising one or more modules each comprised of one or more layers of permeable and porous matrix comprised of post-consumer carpet fibers and a top covering and a bottom covering around each layer. Alternate embodiments include layers comprised of polyethylene terephthalate bottle-fiber matrix and/or jute or coir fibers. A method of manufacturing the floating island module described above.

Abstract: Building panels with a homogenous decorative surface having a wear layer including fibers, binders and wear resistant particles.

Abstract: Composite materials and methods for making composites are provided. The method includes providing a nano-particulate-depletable material that includes a plurality of nano-particulates on or within a depletable material; positioning the nano-particulate-depletable material on or within a structural material; and depleting the depletable material such that the nano-particulates are selectively placed on or within the structural material. Depletion may include infusion of a resin into the structural material. The depletable material may be a polymeric foam, and the nano-particulates may be carbon nanotubes.

Abstract: There is described a process for the production of a multilayer body (4) having an electrically conductive layer (421) arranged on a carrier layer (41), in which there is provided a transfer film (5) having a transfer layer (52) of an electrically conductive polymer. The electrically conductive layer is transferred from the transfer film (5) on to the multilayer body (4). There are also provided a transfer film and a multilayer body produced in accordance with the process.

Abstract: The invention regards a neutron absorbing component (1) and a method for manufacturing a neutron absorbing component. The neutron absorbing component comprises a core (2) consisting of a first material, a layer (3) consisting of a second material. The layer encloses a least partly the core and is adapted to protect the core from an outer surrounding. The first material has a higher neutron absorption capability than the second material. The neutron absorbing component is manufactured by sintering in such a way that an intermediate layer (4) is formed between the core and the layer. The intermediate layer has a material gradient that comprises a decrease of the concentration of the first material from the core to the layer and an increase of the concentration of the second material from core to the layer.

Abstract: Methods and apparatus are disclosed for binding of particulate materials to manufacture articles including continuous panels or sheets. Particulate feed materials are mixed with a heat curable binder and the mixture is fed to and compressed in a die. A radio frequency (RF) field is applied across electrodes between which the mixture is held compressed to inductively or dielectrically heat and cure the binder. Prior to entering the die the mixture is first fed to an intake zone where the mixture is shaped into substantially the same shape as the shape of the mixture in the die so that any curing of the binder due to heating of the mixture in the intake zone occurs while the mixture is in the desired final shape. Operating parameters including shape and dimensions of the intake zone, mixture advancement lengths, are disclosed.

Abstract: A method to produce building panels is disclosed which method includes the step of applying a layer (5) comprising a mix of fibers (14), binder (12), and wear resistant particles (12) on a carrier (6), pressing the layer (5) with an embossed matrix (2a, 2b) and providing embossed portions (4) and filling the embossed portions with decorative a substance (3).

Abstract: A disclosed laminated sheet to be wound around an outer surface of an exhaust gas processing unit includes a first mat containing first inorganic fibers and a second mat containing second inorganic fibers, the second mat being laminated on the first mat. The average fiber length of the first inorganic fibers is larger than the average fiber length of the second inorganic fibers and the laminated sheet is to be wound around the exhaust gas processing unit such that the first mat forms an outermost layer. Development of cracks in the outer surface of the laminated sheet can be prevented by winding the laminated sheet around an exhaust gas processing unit such that the first mat faces outward.

Abstract: An industrial absorbent and methods of manufacturing the same. In one embodiment, the industrial absorbent includes a first scrim made from at least one thermoplastic material; a second scrim made from at least one thermoplastic material; and a middle layer positioned between the first and second scrims. The middle layer includes a dry-laid web of fire-retardant treated cellulose and opened, individuated staple bicomponent fiber. At least some of the bicomponent fiber in the middle layer is thermally bonded to at least some of the cellulose in the middle layer, and the first and second scrims are thermally bonded to the middle layer.

Abstract: A structural composite laminate and method of making the same are provided. The laminate includes first and second skins or laminas, and a core positioned between the first and second laminas. The core contains thermoplastic and/or substantially inelastic polymeric particles with inter-particle interstices between the polymeric particles. Optionally, the polymeric particles are arranged discontinuously to establish gaps between adjacent particles along at least one dimension of the laminate.

Abstract: Useful articles are produced from shredded post-industrial (scrap), including post-consumer automotive interior trim parts obtained from vehicles. Feedstock is shredded into a fluff and mixed with an isocyanate prepolymer adhesive composition. The mixture may be placed into a mold, onto a continuous web or between laminating rolls to cure the mixture under pressure. The curing step can take place at room or elevated temperatures and only requires moisture either from the atmosphere or present in the shredded scrap or fluff. The articles produced may natural wood sheets such as Luan or wood composite boards currently adhered with urea-formaldehyde or phenol-formaldehyde resins. Other applications include structural or non-structural parts such as bulk heads, roofs, floors or vertical walls used in automotive vehicles, tractor trailers, recreational vehicles or marine vessels.

Abstract: Provided is a hybrid silicon wafer made of a wafer comprised primarily of two or more types of concentric single-crystal silicon or polycrystalline silicon prepared by mutually integrating one in a molten state and another in a solid state, and having specific resistances that differ by two orders of magnitude or more. Additionally provided is a method of manufacturing a hybrid silicon wafer, wherein high specific resistance silicon or an ingot comprised primarily of silicon is disposed at a central portion or a decentered position in a crucible, a nugget or powdered silicon having a specific resistance that is lower by two orders of magnitude or more than the ingot is filled in a void part around the ingot in the crucible, the nugget or powdered silicon is selectively melted and integrated with the ingot to form a complex, and a wafer shape is cut out therefrom.

Abstract: A method comprising extrusion compounding a styrenic polymer and a layered compound to produce a composite, and orienting the composite to produce an oriented composite wherein the layered compound comprises natural clay, synthetic clay, natural colloid, synthetic colloid, natural sol, synthetic sol, natural gel, synthetic gel, natural fumes, synthetic fumes, or combinations thereof. A method of preparing an oriented film comprising extrusion compounding a styrenic polymer and a clay to produce a nanocomposite, casting the nanocomposite into a film, and orienting the film in at least one direction.

Abstract: A fine agglomerates mixture formed from pyrolysis of recyclable polymeric material such as scrap tires, polymeric automotive components, used rubber materials, and plastic containers. The mixture contains a carbon content ranged between about 80% to about 95% by weight of the fine agglomerates mixture. The fine agglomerates mixture has agglomerate particles averaging less than or equal to 35 nm. The fine agglomerates mixture also has a nitrogen surface area greater than or equal to 73 m2/g and includes an inorganic functional filler in a range between about 5% to about 20% weight of the fine agglomerates mixture.

Abstract: A method and apparatus for forming a batt of particulate material which may be used in an absorbent article. The apparatus may include a vacuum zone, an air impermeable fence zone adjacent to the vacuum zone, and an air permeable fence zone adjacent to the vacuum zone. The air permeable fence zone may comprise an ambient air entry conduit in communication with an ambient air exit port. The method may include providing a laydown drum and a first web of material, positioning the first web of material substantially adjacent to the laydown drum, generating a vacuum through the laydown drum, depositing particulate matter onto the first web of material, and rotating the laydown drum.

Abstract: An apparatus comprises a deformable platform and a laser delivery system. The deformable platform has a surface capable of changing to conform to a shape of an object as the object is being manufactured during a sintering process. The laser delivery system is capable of sintering powder on the deformable platform to manufacture the object.

Abstract: Herein provided is a method for easily preparing a sustained release tablet which contains an orally administrable medicinal component, while maintaining the uniformity of the content of the medicinal component. The method comprises mixing (1) a granulated product A obtained by granulating an excipient and an enteric coating agent while spraying thereon with a solution or a suspension containing an orally administrable medicinal component, with (2) a composition B containing a hydrogel-forming substance; and then compressing the resulting mixture into a tablet.