With Printing Or Coating Of Workpiece (out Of Mold) Patents (Class 264/129)
  • Patent number: 12162234
    Abstract: A transfer ring for use in the manufacture of tires comprises a radially expandable and collapsible segmented gripping surface defined by a plurality of shoes, each shoe having an inwardly-facing surface mounted for movement toward and away from a central axis of the cylindrical gripping surface. Each inwardly-facing surface has first and second side edges. Each side edge has a central portion configured to be substantially parallel to a central portion of the other side edge and forms a mid-portion therebetween. Each side edge has first and second tapered portions on opposite respective ends of the central portion. Each tapered portion extends toward a tapered portion of the other side edge. The tapered portions cooperate to form a end portions that decrease in width away from the mid-portion.
    Type: Grant
    Filed: June 1, 2021
    Date of Patent: December 10, 2024
    Assignee: Davian Enterprises, LLC
    Inventor: Kenneth McCleery
  • Patent number: 12129575
    Abstract: The present disclosure relates to the control of the degree of swelling of polymer fiber, such as polymer fiber used in the manufacturing of composite materials, by control of the pH of the coagulation bath during spinning.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: October 29, 2024
    Assignee: Cytec Industries Inc.
    Inventors: John Desmond Cook, Suzanne Crawford, Varun Kumar, Thomas Taylor, Jeremy Moskowitz
  • Patent number: 12115728
    Abstract: An object can be made one section at a time, that is layerwise, using an apparatus for making an object using a stereolithographic method. In a step of the stereolithographic method, a layer of a material used for making the object may be solidified in the shape of a section of the object. Disclosed herein is an apparatus (100) for making a stereolithographic object (122). Also disclosed herein is a method for making a stereolithographic object (122).
    Type: Grant
    Filed: March 10, 2022
    Date of Patent: October 15, 2024
    Inventor: Justin Elsey
  • Patent number: 12103233
    Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.
    Type: Grant
    Filed: June 23, 2023
    Date of Patent: October 1, 2024
    Inventors: William MacNeish, Erik Gjovik
  • Patent number: 12065218
    Abstract: A low-cost viscous-drag-reducing cladding for a ship's hull comprising airbags whose outer surfaces are adapted to be water repelling. Each airbag comprises a plenum that comprises substantially open space, which does not obstruct the flow of air through it. The airbags are inflated with compressed air to a pressure higher than the adjoining hydrostatic pressure. The airbag material comprises a reinforcing fabric, which is adapted to withstand the forces encountered during operation, and is sealed with a sealant so as to be made substantially impermeable to air. The outer water-repelling surface of each airbag is connected to a plenum by means of restrictor holes. Air flows from the plenum through the restrictor holes into the water-repelling layer.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: August 20, 2024
    Inventor: Micheal O'Ceallaigh
  • Patent number: 12042993
    Abstract: A method of manufacturing a three-dimensionally shaped object includes stacking layers on a stage for manufacturing the three-dimensionally shaped object by repeating forming a desired-shape layer while moving a nozzle that injects molten thermoplastic resin. The nozzle moves while locally heating a front area and a side area by using a heating portion. The front area is located in front of the nozzle in a moving direction of the nozzle in a plan view of the stage. The side area is located beside the nozzle in the moving direction in the plan view.
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: July 23, 2024
    Assignee: Canon Kabushiki Kaisha
    Inventor: Shinsuke Sekine
  • Patent number: 12024885
    Abstract: A basalt fiber composite rebar and method of manufacturing the same that includes producing an elongated body with an outer surface, two opposing terminal ends, a longitudinal length separating the two opposing terminal ends of the elongated body, of an epoxy matrix having a plurality of longitudinally oriented and twisted basalt fibers independently embedded and bonded therein and continually spanning along the longitudinal length, and a basalt fiber overlay directly coupled to the outer surface of the elongated body in a spiral configuration to define a plurality of fiber ribs spatially displaced from one another along the longitudinal length.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: July 2, 2024
    Assignee: Basanite Industries LLC
    Inventor: David Anderson
  • Patent number: 12016371
    Abstract: The present invention relates to a casting apparatus (100) for the production of a cast sheet (10) of a material containing alkaloids, the casting apparatus comprising: ?a casting box (1) adapted to contain a slurry (11) of the material containing alkaloids, the casting box having an aperture (16); ?a movable support (7); ?a casting roller (3) positioned at least partly within the casting box adapted to cast the slurry contained in the casting box onto the movable support so as to form the cast sheet; ?wherein said casting roller faces the movable support forming a gap (I) therebetween, and wherein the movable support is located at least partly above the casting roller. The present invention also relates to a method for the production of a cast sheet of a material containing alkaloids.
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: June 25, 2024
    Assignee: Philip Morris Products S.A.
    Inventor: Silvia Capo
  • Patent number: 11996262
    Abstract: Apparatuses, systems, and methods for transferring fluid to a stage in a charged particle beam system are disclosed. In some embodiments, a stage may be configured to secure a wafer, a chamber may be configured to house the stage; and a tube may be provided within the chamber to transfer fluid between the stage and outside of the chamber. The tube may include a first tubular layer of first material, wherein the first material is a flexible polymer; and a second tubular layer of second material, wherein the second material is configured to reduce permeation of fluid or gas through the tube. In some embodiments, a system may include a degasser system outside of the chamber, where the degasser system may be configured to remove gases from the transfer fluid before the transfer fluid enters the tube.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: May 28, 2024
    Assignee: ASML Netherlands B.V.
    Inventors: Marcus Adrianus Van De Kerkhof, Jing Zhang, Martijn Petrus Christianus Van Heumen, Patriek Adrianus Alphonsus Maria Bruurs, Erheng Wang, Vineet Sharma, Makfir Sefa, Shao-Wei Fu, Simone Maria Scolari, Johannes Andreas Henricus Maria Jacobs
  • Patent number: 11919106
    Abstract: A system for making a build using directed energy deposition is provided. The system includes a primary heat source; a processing nozzle movable relative to the build for delivering a metal powder, a carrier gas for the metal powder, and a shield gas to the build; a melt pool sensor for providing information regarding a temperature of a melt pool of the build; a secondary heat source separate from the primary heat source positionable relative to the build for delivering heat to a selected area of the build; a cooling source positionable relative to the build for delivering a cooling fluid to a selected area of the build; and a control system for operating the primary heat source, the secondary heat source and the cooling source to maintain a desired temperature profile for the build. The system preferably includes a temperature sensor for providing a temperature profile of the build.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: March 5, 2024
    Assignee: Northwestern University
    Inventors: Jennifer Lynn Bennett, Kornel Ehmann, Jian Cao
  • Patent number: 11905442
    Abstract: A screen splicing structure is provided. The screen splicing structure includes a substrate layer, a middle adhesive layer, and a surface layer. The substrate layer includes a first substrate and a second substrate. The second substrate is spliced with the first substrate, and a seam is formed at a splicing place. The surface layer and the middle adhesive layer are stacked. The surface layer covers the seam by bonding the middle adhesive layer and the substrate layer. The peeling strength of the surface layer and the substrate layer is greater than or equal to 1,000 gf/inch. A method for forming the screen splicing structure is also provided.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: February 20, 2024
    Assignee: APPOTRONICS CORPORATION LIMITED
    Inventors: Jie Wang, Lin Wang, Hongxiu Zhang, Fei Hu, Yi Li
  • Patent number: 11905371
    Abstract: The present invention relates to a low friction resin composite comprising a binder comprising phthalonitrile-based resin, and three or more kinds of fillers dispersed in the binder.
    Type: Grant
    Filed: August 14, 2019
    Date of Patent: February 20, 2024
    Assignee: LG Chem, Ltd.
    Inventors: Kiho Ahn, Jongsung Park, Sang Woo Kim
  • Patent number: 11890515
    Abstract: Embodiments of golf club heads, golf clubs, and methods to manufacture golf club heads and golf clubs are described herein. In one example, a golf club head includes a body portion having an interior cavity, a back opening portion, a back cover portion covering the back opening portion, a filler material at least partially filling the interior cavity, a first mass portion coupled to the back cover portion, and a second mass portion coupled to the back cover portion. The body portion may be made from a first material having a first density, and the back cover portion may be made from second material having a second density different from the first density. The diameter of the second mass portion may be greater than a diameter of the first mass portion. Other examples and embodiments may be described and claimed.
    Type: Grant
    Filed: May 20, 2022
    Date of Patent: February 6, 2024
    Assignee: PARSONS XTREME GOLF, LLC
    Inventors: Robert R. Parsons, Michael R. Nicolette, Bradley D. Schweigert, Caleb S. Kroloff, Daniel C. Kirtley, William N. Knopka
  • Patent number: 11817199
    Abstract: A brachytherapy applicator is formed to use when administering therapeutic radiation to a particular patient's targeted area via brachytherapy. This process accesses image information for a patient that includes the targeted area and at least some adjacent non-targeted area. A control circuit uses that image information with prescribed dosing information for that patient to automatically generate a brachytherapy applicator design specifically to treat the particular patient's targeted area via brachytherapy. A corresponding brachytherapy applicator is then manufactured as a function, at least in part, of the brachytherapy applicator design to provide a manufactured brachytherapy applicator.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: November 14, 2023
    Assignee: Varian Medical Systems, Inc.
    Inventor: Rebecca Park
  • Patent number: 11777167
    Abstract: A battery pack for a vehicle electrical system includes a casing for receiving one or more battery modules. The battery modules are insertable into a casing of the battery pack by sliding couplers along pairs of rails and are securable to the ends of the rails. After insertion, the rails thermally insulate one battery module from other battery modules coupled to the casing. In some examples, a first stiffness or a first mechanical frequency of the casing with the one or more battery modules inserted may differ from a second stiffness or a second mechanical frequency associated with a body of a vehicle or another component associated therewith by a threshold amount. Additionally, the casing may be configured with vents for venting the hot gases, such as those generated by a battery module in a thermal runaway event.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: October 3, 2023
    Assignee: Zoox, Inc.
    Inventors: Robert Alan Ng, Moritz Boecker, Kyle Matthew Foley, Jason Jaspreet Singh Haer, David Sands
  • Patent number: 11745028
    Abstract: Systems and methods are provided for generating surface brachytherapy applicators in which catheter channel trajectories are generated laterally from both sides of a cut plane bisecting an initial model of the surface brachytherapy applicator model, thereby mitigating the effects of patient-surface-induced curvature. The catheter channels may be defined based on catheter channel trajectories that are spatially distributed, relative to the cut plane, on both sides of the cut plane, and spatially offset relative to a patient-facing surface of the surface brachytherapy applicator model. In some example embodiments, catheter channel trajectories are spaced relative to the cut plane such that neighbouring catheter channel trajectories are evenly spaced along a set of contours. Prior to fabrication, the local radius of curvature of catheter channels may be adjusted in a manual or automated manner to exceed a threshold.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: September 5, 2023
    Assignee: ADAPTIIV MEDICAL TECHNOLOGIES, INC.
    Inventors: Christopher Majcher, Borko Basaric, James L. Robar
  • Patent number: 11731320
    Abstract: A mold assembly for use in manufacturing parts includes a first and second mold halves and a mold temperature control system. The first mold half comprises at least a first mold cavity and a first coolant passage. The second mold half comprising at least a second mold cavity and a second coolant passage. The mold temperature control system is in fluid communication with the first and second coolant passages of the first and second mold half. The mold temperature control system comprises a fluid, a means to control the temperature of the fluid, and a pump to circulate the fluid through the mold temperature control system and the first and second coolant passages.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: August 22, 2023
    Assignee: ESSENTIUM IPCO, LLC
    Inventors: Iris Gisey Euan Waldestrand, Kevin Michael Holder, Bryan Scott Zahner, Alexander Stockton, Elisa Marina Teipel, Blake Ryland Teipel
  • Patent number: 11732151
    Abstract: Systems and methods for producing a reversible hemiaminal or aminal gel composition for use in 3D printing, the method including preparing a liquid precursor composition, the liquid precursor composition operable to remain in a first liquid state at about room temperature, where the liquid precursor composition comprises: an organic amine composition; an aldehyde composition; a polar aprotic organic solvent; and a carbon nanomaterial; heating the liquid precursor composition to transition from the liquid state to a gel state; transitioning the gel state to a second liquid state; and 3D printing a solid carbon nanomaterial object comprising a solid printed gel from the second liquid state with a pre-determined orientation for the carbon nanomaterial.
    Type: Grant
    Filed: January 5, 2021
    Date of Patent: August 22, 2023
    Assignee: Saudi Arabian Oil Company
    Inventor: Peter Boul
  • Patent number: 11717892
    Abstract: Hybrid additive featured plates used to form an overall microchannel heat exchanger and corresponding method of manufacture are disclosed. Various additive manufacturing (AM) techniques may be used to form walls defining microchannel features on a plate substrate. The manufacturing method is a hybrid process in that leverages both additive and conventional manufacturing techniques to minimize both cost and fabrication time.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: August 8, 2023
    Assignees: National Technology & Engineering Solutions of Sandia, LLC, Vacuum Process Engineering, Inc.
    Inventors: Matthew David Carlson, Yasmin Dennig, Judith Maria Lavin, David M. Keicher, Carl Schalansky
  • Patent number: 11691361
    Abstract: A method for producing a component includes incorporating a molding compound into a tool for producing the component, where the molding compound includes an artificial resin as a matrix and a filler material embedded in the matrix. The method includes compressing the molding compound by the tool and by the compressing forming the molding compound to a green product. The method further includes providing the green product while disposed in the tool with a layer in a sub-region by incorporating a liquid material for producing the layer into the tool and applying the liquid material to the sub-region. The liquid material is a metallic material and the layer is an electromagnetic shielding on the green product.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: July 4, 2023
    Assignee: Bayerische Motoren Werke Aktiengesellschaft
    Inventors: Philip Raettich, Matthias Wagner
  • Patent number: 11649574
    Abstract: A moldable composite sheet having improved thermal and mechanical property characteristics. In one aspect, the composite sheet may be a porous fiber-reinforced thermoplastic resin comprising discontinuous mineral reinforcing fibers, and one or more skin layer materials. Generally, the composite sheet may have a void content or porosity from about 5% to about 95% by volume of the sheet, an areal weight between about 400 g/m2 to about 4000 g/m2 (gsm), a mineral fiber content from about 20% to about 80% by weight, and a thermoplastic resin content from about 20% to about 80% by weight of the composite sheet. The composite sheet can be molded via low pressure processes, such as thermoforming, match metal molding on stops, vacuum forming and pressure forming, to produce durable automotive interior trim parts and construction articles having improved thermal and mechanical properties in addition to other beneficial characteristics.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: May 16, 2023
    Assignee: Hanwha Azdel, Inc.
    Inventors: Brian Timothy Good, Jesse Guy Hipwell, Coray Harper, Thomas A Ebeling
  • Patent number: 11614841
    Abstract: Provided is an electronic apparatus including a window, a display panel disposed below the window, a digitizer disposed below the display panel and including a first surface and a second surface opposing the first surface, a first adhesive layer disposed on the first surface, and a second adhesive layer disposed below the second surface, wherein the first adhesive layer and the second adhesive layer are two-time-cured. Accordingly, an electronic apparatus having improved folding and viewability properties may be provided.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: March 28, 2023
    Assignee: SAMSUNG DISPLAY CO., LTD.
    Inventors: Hirotsugu Kishimoto, Dasom Gu, Yongchan Jeon, Hyun-Been Hwang
  • Patent number: 11604367
    Abstract: A novel design for untethered smartglasses with wireless connectivity in which electronic components and electric wiring are mounted in a manner than enables at least a portion of temples of the smartglasses to be bent around the ear to improve the smartglasses' fit. In one embodiment, the smartglasses include a front element that supports lenses and two temples, coupled to the front element through hinges that enable folding and unfolding. At least one of the temples includes: a first portion coupled to the front element with first electronic components, a second portion coupled to the first portion with electric wires, and a third portion coupled to the second portion with second electronic components. The second portion is designed to be bent around a human ear to improve the smartglasses' fit, and the first and third portions are not designed to be bent to improve the smartglasses' fit.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: March 14, 2023
    Assignee: Facense Ltd.
    Inventors: Arie Tzvieli, Ari M Frank, Tal Thieberger-Navon, Ori Tzvieli, Gil Thieberger
  • Patent number: 11592136
    Abstract: A device for applying a layer of material within a thin-walled pressure vessel may include one or more maneuvering actuators configured to direct the device within the thin-walled pressure vessel, an applicator operatively coupled to the one or more maneuvering actuators, and a controller operatively coupled to the one or more maneuvering actuators and the applicator, the controller is configured to control the one or more maneuvering actuators and the applicator. The applicator may include an expander configured to apply pressure along a portion of an inner wall of the thin-walled pressure vessel, a receptacle configured to secure the material to the device and position the material along the inner wall of the thin-walled pressure vessel, and a bonder configured to bond the material along the inner wall of the thin-walled pressure vessel.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: February 28, 2023
    Assignee: Orbital Composites, Inc.
    Inventor: Cole Nielsen-Cole
  • Patent number: 11577466
    Abstract: A build system is provided with: a build apparatus that performs a build process for forming a build object by supplying build materials to an irradiation area of an energy beam from a supply system while irradiating a target object with the energy beam from an irradiation system; and a change apparatus that is configured to change a relative position between the energy beam and the target object, wherein the build system differentiates a condition of the build process that is performed at a first area of the target object and a condition of the build process that is performed at a second area of the target object.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: February 14, 2023
    Assignee: NIKON CORPORATION
    Inventor: Kazuki Ueno
  • Patent number: 11554364
    Abstract: A method of forming a catalyst is provided herein. The method comprises combining a binder, a support, and an active metal to form a slurry composition. The method further comprises applying the slurry composition using an additive manufacturing process to form a green part. The method further comprises exposing the green part to heat at a temperature of from about 10° C. to about 150° C. to form the hardened part. The method further comprises applying a ceramic-based coating material to the hardened part to form the catalyst.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: January 17, 2023
    Assignee: UT-BATTELLE, LLC
    Inventors: Xianhui Zhao, James W. Klett, Soydan Ozcan, Halil Tekinalp, Justin Figley
  • Patent number: 11498870
    Abstract: The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: November 15, 2022
    Assignee: ENVIROPLAZ INTERNATIONAL HOLDINGS LIMITED
    Inventors: Peter Barrow, Andrew Ferrier, Peter Hutchinson
  • Patent number: 11485089
    Abstract: A method operates a three-dimensional (3D) metal object manufacturing system to maintain a temperature of an uppermost layer of a 3D metal object being formed within a temperature range conducive for bonding between the uppermost layer and a next layer to be formed. A controller of the system compares a temperature of the uppermost layer with at least a low end temperature of the temperature range and operates an electrical resistance switching network using 3D model data to provide electrical power selectively to heating elements in a modular heater to heat the 3D metal object being formed when the temperature indicated by the signal from the sensor is less than the predetermined temperature.
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: November 1, 2022
    Assignee: Xerox Corporation
    Inventors: Ali R. Dergham, Douglas K. Herrmann, Christopher D. Atwood, Erwin Ruiz, Derek A. Bryl, Linn C. Hoover
  • Patent number: 11400267
    Abstract: According to various embodiments of the disclosure, a microneedle patch may include: microneedles including a viscous composition; an adhesive sheet adhered to the skin; and a base sheet having the microneedles arranged thereon, wherein the shape of the microneedles has a spirally-twisted screw shape so as to have a first incline facing a first direction and a second incline facing a second direction, which is the direction opposite to the first direction, and the diameter of a base part facing the base sheet gradually decreases toward an end portion.
    Type: Grant
    Filed: August 9, 2017
    Date of Patent: August 2, 2022
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Moo-rim Kim, Jeong-gun Lee, Shin-hee Cho
  • Patent number: 11358340
    Abstract: A system and method for forming 3D printed structures on a base component includes extruding material through a nozzle while moving the nozzle vertically. Extruded material flows from the nozzle and spreads outwardly upon contact with an underlying portion of material. The outward spread of material is controlled to form a desired geometry for the 3D printed structure. An optical sensing device may provide feedback for controlling the outward spread of material. Using a molding component, structures with anchored portions extending through openings in the base component can be formed.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: June 14, 2022
    Assignee: NIKE, Inc.
    Inventors: Yoav Sterman, Todd A. Waatti
  • Patent number: 11291750
    Abstract: A hydrogel condom containing an antioxidant can provide increased sexual pleasure, thus improving usage and resulting in prevention of disease and prevention of unwanted pregnancies.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: April 5, 2022
    Assignee: THE TEXAS A&M UNIVERSITY SYSTEM
    Inventors: Mahua Choudhury, Xiaofeng Kang, Allison R. Ficht
  • Patent number: 11274066
    Abstract: A method of making a ceramic matrix composite (CMC) part such as armor, in which a mixture, including a preceramic polymer, particles such as ceramic microparticles and/or nanoparticles, and organic compounds such as a surfactant and a solvent, are mixed to form a paste and printed or molded. The part is then cured and densified by polymer infiltration and pyrolysis (PIP) using the preceramic polymer with a varying amount and size of ceramic particles and different temperatures in some of the cycles. The CMC can contain silicon carbide, boron carbide, boron suboxide, alumina, or any other ceramic. The process is compatible with sacrificial materials, enabling the creation of parts with hollow portions or overhangs. The mixture preferably has a high loading of particles, for example between 70 wt % and 90 wt % of the mixture, in order to minimize shrinkage. Curing and pyrolyzing the part can be performed by microwaving.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: March 15, 2022
    Assignees: Goodman Technologies LLC, University of Hawai'i
    Inventors: William A. Goodman, Mohammad Naghi Ghasemi-Nejhad, Brenden Masao Minei
  • Patent number: 11154384
    Abstract: A dental appliance for positioning a patient's teeth includes a removable orthodontic tooth positioning appliance having teeth receiving cavities shaped to directly receive at least some of the patient's teeth and apply a resilient positioning force to the patient's teeth. The appliance includes a hard polymer layer having a hard polymer layer elastic modulus disposed between a first soft polymer layer having a first soft polymer layer elastic modulus and a second soft polymer layer having a second soft polymer layer elastic modulus. The hard polymer layer elastic modulus is greater than each of the first soft polymer layer elastic modulus and the second soft polymer layer elastic modulus. At least one of the first soft polymer layer and the second soft polymer layer has a flexural modulus of greater than about 35,000 psi.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: October 26, 2021
    Assignee: Align Technology, Inc.
    Inventors: Chunhua Li, Yan Chen, Heinz Pudleiner, Klaus Meyer, Joerg Nickel, Craig Pehlert
  • Patent number: 11047057
    Abstract: A method for manufacturing a three-dimensional object comprises the steps of (a) bringing at least one nozzle in a first position close to a surface of a substrate, (b) delivering through said at least one nozzle at least one reactant to said surface, (c) effecting a solid forming reaction of said at least one delivered reactant such that said at least one delivered reactant undergoes a transition to become a growing solid deposit on said surface under said at least one nozzle, and (d) detecting an interaction of said growing solid deposit with said at least one nozzle.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: June 29, 2021
    Assignee: Exaddon AG
    Inventors: Janos Vörös, Tomaso Zambelli, Luca Hirt, Stephan Ihle
  • Patent number: 11008422
    Abstract: An impact resistant polyhexahydrotriazine polymer, processes of forming an impact resistant polyhexahydrotriazine polymer, and an article of manufacture comprising an impact resistant polyhexahydrotriazine polymer are disclosed. The impact resistant polyhexahydrotriazine polymer includes at least one hexahydrotriazine group and at least one chain comprising an allylic portion and a styrenic portion. Variations in the chain control properties of the impact resistant polymer. The process of forming the impact resistant polyhexahydrotriazine polymer includes reactions between formaldehyde and at least two classes of monomer that form hexahydrotriazine groups and impact resistant chains. Adjusting relative monomer concentrations controls properties of the impact resistant polyhexahydrotriazine polymer. The article of manufacture contains a material that has an impact resistant polymer.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: May 18, 2021
    Assignee: International Business Machines Corporation
    Inventors: Brandon M. Kobilka, Joseph Kuczynski, Jacob T. Porter, Jason T. Wertz
  • Patent number: 11001047
    Abstract: Techniques for integrating a machine-readable matrix with a component of a mechanical structure using three-dimensional (3-D) printing are disclosed. Such techniques include generating at least one data model representing the component, and projecting a matrix pattern identifying one or more features of the component onto a selected surface portion of the component to produce a modified data model for use as an input to a 3-D printer.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: May 11, 2021
    Assignee: Divergent Technologies, Inc.
    Inventors: Donald J. Christian, John Russell Bucknell
  • Patent number: 10994446
    Abstract: A method of fabricating a composite part, includes forming a fiber preform for the part that is to be obtained by depositing a plurality of fiber structures impregnated with a thermoplastic polymer onto a surface, with deposition being performed by automated fiber placement; eliminating the thermoplastic polymer present in the preform by dissolution with a solvent; and injecting a liquid impregnation composition into the pores of the fiber preform after eliminating the thermoplastic polymer in order to form a matrix in the pores of the fiber preform.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: May 4, 2021
    Assignee: SAFRAN CERAMICS
    Inventors: Mathieu Schwartz, Arnaud Delehouze, Nicolas Laval, Bertrand Desjoyeaux
  • Patent number: 10946627
    Abstract: The invention relates to a multilayered pultruded structure having a weatherable cap layer over a pultruded substrate, adhered with an appropriate tie layer. The structure provides improved weatherability and surface quality for pultruded structures. The invention is especially useful to provide a weatherable pultruded polyurethane, with an acrylic or styrenic cap layer. The weatherable polyurethane (PU) pultrusion of the invention provides an increased modulus over polyester pultrusions, making the weatherable PU pultrusion useful in commercial applications, and applications requiring a higher transverse modulus.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: March 16, 2021
    Assignee: Arkema France
    Inventors: Thomas H. Richards, Florence Mehlmann, Laurent B. Cartier, Robert L. Kensicki, Robert J. Barsotti, Charles C. Crabb, Adam N. Toft, Steven B. Lacock
  • Patent number: 10853529
    Abstract: Systems and methods for designing lattice structures in a way that ensures their buildability when manufactured in an additive manufacturing environment are disclosed.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: December 1, 2020
    Assignee: MATERIALISE N.V.
    Inventor: Manuel Michiels
  • Patent number: 10836108
    Abstract: A system including a deposition system to create a layer of an object during an additive manufacturing process, a material feeder to deliver a material for application to the object by the deposition system, a first sensor to measure at least one characteristic of the material, a rangefinder to determine a height of the deposition system above a build location where the object is being additively manufactured, and a traverse system to adjust a height of the deposition system from the build location responsive to a measurement taken by the first sensor. Another system and method are also disclosed.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: November 17, 2020
    Assignee: MADE IN SPACE, INC.
    Inventor: Michael Snyder
  • Patent number: 10794642
    Abstract: A heat transfer surface with a convective cooling layer includes a metal substrate and a porous metal foam layer transient liquid phase (TLP) bonded on the metal substrate. The porous metal foam layer includes a plurality of high melting temperature (HMT) particles and a plurality of micro-channels. A first TLP intermetallic layer is positioned between, and TLP bonds together, adjacent HMT particles to form the porous metal foam layer. A second TLP intermetallic layer is positioned between and TLP bonds a subset of the plurality of HMT particles to the metal substrate such that the porous metal foam layer is TLP bonded to the metal substrate. The plurality of micro-channels extend from an outer surface of the porous metal foam layer to the metal substrate such that a cooling fluid may be wicked through the plurality of micro-channels to the surface of the metal substrate.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: October 6, 2020
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Shailesh N. Joshi, Yanghe Liu
  • Patent number: 10744710
    Abstract: A three-dimensional modeling apparatus includes a modeling portion that models a three-dimensional object by laminating material layers formed by a material having a fluid property, and executes a first modeling process that forms concave portions, which are adjacent to two or more convex portions and are recessed in comparison with the convex portions in a lamination direction in which material layers are laminated, as a result of forming a plurality of convex portions that project in the lamination direction, a second modeling process that laminates a material layer on the convex portions, and forms a material layer, which is spatially separated from the material layer laminated on the convex portions, inside the concave portions, and a third modeling process that fills the concave portions with a material layer by disposing the material on the material layer inside the concave portions.
    Type: Grant
    Filed: September 7, 2017
    Date of Patent: August 18, 2020
    Assignee: Seiko Epson Corporation
    Inventors: Masaya Ishida, Eiji Okamoto, Akihiko Tsunoya
  • Patent number: 10717228
    Abstract: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: July 21, 2020
    Assignee: MARKFORGED, INC.
    Inventors: Gregory Thomas Mark, Antoni S. Gozdz
  • Patent number: 10662117
    Abstract: A method of fabricating a part out of ceramic matrix composite material, the method including infiltrating a fiber preform with a molten composition including a majority by weight of silicon, the fiber preform including silicon carbide fibers, silicon carbide powder being present in the pores of said preform, a mean size of silicon carbide crystallites in the powder being less than the mean size of the silicon carbide crystallites in the fibers, a ceramic matrix being formed in the pores of the fiber preform during the infiltration so as to obtain the part made of composite material.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: May 26, 2020
    Assignees: SAFRAN CERAMICS, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE
    Inventors: Emilie Mendez, Jérôme Roger, Yann Lepetitcorps
  • Patent number: 10639878
    Abstract: Methods, systems, and apparatus, including computer programs encoded on computer storage media, for working with three-dimensional object models for printing. One of the methods includes determining a plurality of infill structures in a slice of an object; and determining a path for the tool-head to create the plurality of infill structures including: determining a first portion of the path for deposition of a first infill structure during a first time period; determining a second portion of the path for deposition of one or more second infill structures that are not adjacent to the first infill structure during a second time period; and determining a third portion of the path for deposition of a third infill structure that is adjacent to the first infill structure, wherein the second time period is determined to allow the first infill structure to cool before deposition of the third infill structure.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: May 5, 2020
    Assignee: Autodesk, Inc.
    Inventors: Andreas Linas Bastian, Gregory David Meess
  • Patent number: 10632426
    Abstract: A hollow fiber membrane is disclosed that includes both a porous hollow fiber and a nonporous film coating. The hollow fiber membrane is suitable for use in solubilizing gases into liquids. This can include for example carbonation of an aqueous liquid by CO2 gas. Systems, methods, and devices are disclosed.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: April 28, 2020
    Assignee: Georgia Tech Research Corporation
    Inventors: Ryan P. Lively, Aklilu T. G. Giorges, Dong-Yeun Koh, Robert Wallace
  • Patent number: 10625292
    Abstract: A system treats uneven surfaces of additive manufactured objects to improve the transparency and glossiness of the surfaces. The system operates a sprayer to apply fluid material used to form the uneven surface to the uneven surface to smooth the surface or the system operates an actuator to dip the additive manufactured object into a bath of fluid material that is the same as the material used to form the uneven surface to smooth the surface. A heater is provided to dry non-UV curable material applied to the uneven surface and a source of UV radiation is provided to cure UV curable material applied to the uneven surface.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: April 21, 2020
    Assignee: Xerox Corporation
    Inventors: Ron E. Dufort, Linn C. Hoover, Erwin Ruiz, Mandakini Kanungo
  • Patent number: 10617653
    Abstract: A flexible body comprises a polymer film having a first surface and an opposing second surface. The polymer film has a plurality of apertures extending from the first surface to the second surface and a plurality of raised lips protruding from the first surface such that each of the plurality of apertures is surrounded by one of the plurality of raised lips. A method of producing a polymer film comprises placing a polymer solution into a one sided mold having a plurality of protrusions extending from a bottom of the mold wherein the polymer solution is characterized by a viscosity that inhibits the unaided flow of the polymer throughout the mold; urging the polymer solution around each of the plurality of protrusions; and solidifying the polymer solution.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: April 14, 2020
    Assignee: DePuy Synthes Products, Inc.
    Inventors: David Armbruster, James Dwyer, Jeffrey Chomyn, Sean Kerr
  • Patent number: 10569466
    Abstract: A supply of build material such as a spool or cartridge is instrumented with a data tag that includes information about the build material. A three-dimensional printer can read the information from the tag and determine how to use the build material during fabrication of a three-dimensional object.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: February 25, 2020
    Assignee: MakerBot Industries, LLC
    Inventors: Ariel Douglas, Robert J. Steiner, Aric Lynn Jennings, William B. Buel, Anthony D. Moschella
  • Patent number: 10557224
    Abstract: A moldable composite sheet having improved thermal and mechanical property characteristics. In one aspect, the composite sheet may be a porous fiber-reinforced thermoplastic resin comprising discontinuous mineral reinforcing fibers, and one or more skin layer materials. Generally, the composite sheet may have a void content or porosity from about 5% to about 95% by volume of the sheet, an areal weight between about 400 g/m2 to about 4000 g/m2 (gsm), a mineral fiber content from about 20% to about 80% by weight, and a thermoplastic resin content from about 20% to about 80% by weight of the composite sheet. The composite sheet can be molded via low pressure processes, such as thermoforming, match metal molding on stops, vacuum forming and pressure forming, to produce durable automotive interior trim parts and construction articles having improved thermal and mechanical properties in addition to other beneficial characteristics.
    Type: Grant
    Filed: June 2, 2016
    Date of Patent: February 11, 2020
    Assignee: Hanwha Azdel, Inc.
    Inventors: Brian Timothy Good, Jesse Guy Hipwell, Coray Harper, Thomas A Ebeling