Abstract: A thin metal casing with plastic parts and a manufacturing method thereof are revealed. A thin metal casing already formed having on one surface processed and coated with a decorative outer layer is provided. A thermoplastic rubber (TPR) adhesive layer is disposed on an unprocessed surface of the thin metal casing. The TPR adhesive layer is synthesized by butadiene-styrene block copolymer and hydrocarbon petroleum resin. Then the thin metal casing with the TPR adhesive layer is set and fixed in a cavity of an injection molding mold. Next plastic parts are formed on the TPR adhesive layer of the thin metal casing by plastic injection molding. The plastic parts are melted and connected to the TPR adhesive layer integrally by pressure and temperature of injection material. Simultaneously a part of the TPR adhesive layer is infiltrated into existing micro concave holes on surface of the thin metal casing.

Abstract: A system of fiberglass lawn edging materials. The pultruded fiberglass system provides a lawn edging that is durable and easy to install. The fiberglass edging material comes in a long, flat shape that can be rolled up for ease of display and transport. The system includes metal or pultruded fiberglass stakes. The system includes a integral veil that allows for a variety of surface treatments.

Abstract: The present invention relates to a method of producing activated color regions in a web substrate where activated color regions are formed coinciding with deformed regions. The method includes providing a web substrate having an activatable colorant and producing a first activated color region therein. The web substrate is mechanically deformed to produce at least one deformed region in the first activated color region such that a second activated color region is produced coinciding with the at least one deformed region.

Abstract: The invention is directed at methods, materials, and articles for sound mitigation. The article for sound mitigation is a multi-layered composite article comprising a reinforcing substrate layer and a foam layer. The reinforcing substrate layer includes a fiber phase and a polymer phase. The fiber phase preferably includes one or more natural fibers. The natural fibers may be present at a concentration of about 60 wt. % or more, based on the total weight of the reinforcing substrate layer. The polymer phase is preferably a continuous phase and preferably has a glass transition temperature sufficiently high so that the panel maintains its stiffness at elevated temperatures. The concentration of the polymer phase may be about 10 wt. % or more, based on the total weight of the reinforcing substrate layer. Preferably both the foam layer and the reinforcing substrate layer are effective in reducing the transmission of a sound.

Abstract: Fiberglass products and methods for making same are provided. The fiberglass product can include a plurality of fibers and a two phase binder composition comprising a mixture of an aqueous polymer and a powdered polymer.

Abstract: Binder for granular and/or fibrous substrates

Abstract: A method of producing a bent rod includes impregnating fibers (1) with resin (2), introducing the impregnated fibers into a flexible plastic tube (3), bringing the flexible plastic tube to a desired bent form and crosslinking the resin with the fibers to produce the rod with the desired bent shape. The flexible plastic tube is formed from a material that has a very low friction coefficient and the flexible plastic tube remains in its position after the crosslinking to permit sliding movement of the bent rod relative to an adjacent structure.

Abstract: A method of reducing crimp in woven sailcloth comprising applying heat to warp yarn or fill yarn prior to the yarns being woven into fabric and a method of making a sail comprising assembling panels of sailcloth comprising warp yarns and fill yarns, wherein at least one panel of sailcloth is prepared by applying heat to the warp yarn or the fill yarn prior to the yarns being weaved into fabric.

Abstract: An aqueous binder composition for mineral fibers comprises: (a) a sugar syrup containing a reducing sugar and having a dextrose equivalent DE of at least 50 and less than 85; (b) a polycarboxylic acid component; (c) an amine component; and, optionally, (d) a reaction product of a polycarboxylic acid component (b) and an amine component (c).

Abstract: Disclosed is a reinforcement blank, in particular a curved ring frame segment for fuselage cells of aircraft, comprising a synthetic material that is reinforced by at least one fiber laminate. The fiber laminate includes at least one full-area layer with a first fiber direction and at least one full-area layer with a second fiber direction, wherein at least one further layer with a third fiber direction is arranged in a peripheral area of the fiber laminate. This results in an orientation of the fibers in the individual layers of the fiber laminate used to reinforce the reinforcement beam that is overall suitable for the applied load, so that the reinforcement beam withstands high mechanical loads at a minimum weight.

Abstract: A method for producing a pultruded component includes providing a plurality of fiber tows each formed of a plurality of fibers. The method also includes providing a first chamber and a second chamber for wetting the plurality of fiber tows with a polymeric resin precursor. The method further includes pulling the plurality of fiber tows through a first chamber to wet their exterior surfaces with the polymeric resin precursor, pulling the plurality of fiber tows through a second chamber to wet the plurality of fibers within each tow, and pulling the wetted plurality of tows and fibers through a curing die to form the pultruded component.

Abstract: Molding material that includes a layer of fibrous reinforcing material having one surface on which a first layer of a resin partially impregnates the fibrous material and a further resin layer located on the opposite surface which retains in position surface fibers of the fibrous material. The further resin layer is of lower weight than the first layer and is formed as an openwork structure with a solid part and spaces through which the fibrous material is exposed.

Abstract: Disclosed is an easy adhesion polyamide film including a substrate polyamide film and a primer layer containing an anionic water-dispersible polyurethane resin, formed on at least one side of the substrate polyamide film. The thickness of the primer layer is 0.025 ?m or more and 0.250 ?m or less. The anionic water-dispersible polyurethane resin has a coating film elongation percentage of 250% or more and a tensile strength of 20 MPa or more. When the easy adhesion polyamide film is subjected to a heat treatment in a helium gas atmosphere at 200° C. for 10 minutes, a total amount of the volatile base components evolved from the easy adhesion polyamide film is 0.50 ?g/g or less.

Abstract: An ethylene adsorbent packaging or barrier material and method of making the same. The package or barrier comprises a textile substrate impregnated with a solution of zeolite, cross-linker and binder. The method of making the ethylene adsorbent packaging or barrier material comprises impregnating a textile substrate with a solution of zeolite powder with crosslinker and binder in a solvent at a PH of 5.0 to 7.0 adjusted with an organic acid followed by removing the excess solution from the substrate and drying and curing the substrate at 50-250° C. If desired the substrate is formed to the desired shape. The packaging can be used for packing ethylene susceptible and perishable articles. The barrier material can be used as a barrier or as a separator for ethylene gas.

Abstract: There is provided a continuous molding method capable of varying a thickness of a prepreg molded article. A molding material 10 is prepared such that three plies, for example, of prepreg 31, 32, 33 are laminated with different end face positions on each face of a prepreg laminate 20 of a carbon fibre or the like, and prepreg peel plies 41, 42, 43 are arranged continuously to the respective plies of the prepreg 31, 32, 33. This molding material 10 is transformed into a sheet and continuously sent out to a hot press for molding, which is then heated in a post-curing oven for a prescribed period of time for thermosetting. After the molding, the prepreg peel ply 40 is peeled and removed so that a product whose sectional thickness varies can be obtained.

Abstract: According to the present invention, a gas tank having a gas-barrier inner shell and an outer shell that is formed so as to cover the inner shell and is made of a pressure-resistant FRP, such outer shell comprising reinforcing fiber bundles (A), a thermosetting resin (B), and an elastomer particles and/or thermoplastic resin particles (C), provided that elastomer particles and/or thermoplastic resin particles (C) that have been dispersed in a thermosetting resin (B) exist in reinforcing fiber bundles (A), is provided. Such gas tank is excellent in strength and heat resistance and has suppressed gas permeability.

Abstract: Fiber-reinforced composite posts are produced having high strength and high radiopacity. In a method of manufacturing the fiber-reinforced composite posts, fibers are pulled through filled resin and heat is applied at various steps in the process to provide high strength and optimal radiopacity.

Abstract: A composite blind slat is made by impregnating a pulp fiber web with an aqueous dispersion that contains styrene-octylacrylate copolymer, and water, followed by thermal forming the impregnated pulp fiber web. The aqueous dispersion has a high penetrating ability to penetrate the pulp fiber web. The composite blind slat is environmentally friendly and can be made from waste paper pulp.

Abstract: The invention provides a semi-continuity fiber prepreg material, a manufacturing method thereof, and a composite material made of the semi-continuity fiber prepreg material. The semi-continuity fiber prepreg material includes a plurality of intermittency notches and/or continuity notches formed on a fiber prepreg material along at least one direction to make the fiber prepreg material soft and suitable for molding.

Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.

Abstract: A method for forming improved composite materials using a thermosetting polyester urethane hybrid resin, a closed cavity mold having an internal heat transfer mechanism used in this method, and the composite materials formed by this method having a hybrid of a carbon fiber layer and a fiberglass layer.

Abstract: A three-dimensional preform, composite components formed with the preform, and processes for producing the preform and composite materials. The three-dimensional preform includes first and second sets of tows containing filaments. Each tow of the first set has a predetermined polygonal cross-sectional shape and is embedded within a temporary matrix. The preform is fabricated from the first and second sets of tows, in which the second set of tows are transverse to the first set of tows, adjacent tows of the second set are spaced apart to define interstitial regions therebetween, and the polygonal cross-sectional shapes of the first set of tows are substantially congruent to the cross-sectional shapes of the interstitial regions so as to substantially fill the interstitial regions.

Abstract: A motor rotor is provided wherein a resin with which a thread layer is impregnated is preventing from being broken even if the motor rotor is rotated at a high speed. A thread layer 9 is formed by winding a thread of a reinforced fiber material around a permanent magnet layer 5 with a gap formed between an outer peripheral surface 9a of the thread layer 9 and an inner peripheral surface 53a of a cylindrical body 53. The thread layer 9 is impregnated with a curable resin. A subsequent thread layer 13 is formed by leading a continuous thread, which is continuous with the thread forming the thread layer 9, into an annular passage 35 through thread passing recesses 33a, and winding the continuous thread around a bottom portion of the passage 35. The subsequent thread layer 13 is impregnated with a curable resin. A cylindrical member 17 is fixed to first and second annular members 21, 7 by shrink fitting.

Abstract: A fibrous filter media is provided for meeting NSF 50 requirements for water turbidity in pools, hot tubs and spas which includes a sheet of nonwoven fibers coated with chitosan, wherein the sheet may be pleated or present in a stacked layer configuration.

Abstract: A mandrel for use as a substrate in the manufacture of woven or braided articles may comprise an inner core of foam; at least a first intermediate layer of carbon fiber-reinforced resin; and an outer layer of glass fiber-reinforced resin. The foam core may comprise a high density, closed cell polyurethane foam that is formed of a desired size and shape. The fibers in the intermediate layer and outer layer may be, for example, chopped fibers, continuous longitudinally aligned fibers, circumferentially wound fibers, obliquely aligned fibers, or the fibers may have a woven or braided pattern. Multiple mandrel may be joined together to form complex mandrel shapes such as curves, ovals, and circles.

Abstract: A method for forming rubber articles, containing reinforcing strands, by extrusion or moulding, involves coating the reinforcing strands with a coating latex and drying the latex such that it remains uncured until the article containing the coated reinforcing strands is moulded or extruded. Improved adhesion between rubber matrix and reinforcing strands is obtained, particularly for filled rubber and EPDM rubber. Preferred coating latices and coated reinforcing cords for use with the method are also disclosed, the coating comprising a metal oxide, a maleimide crosslinking agent, a nitroso-compound, and halogenated rubber.

Abstract: A fiber reinforced composite is formed using a shrinkable die. A composite of fiber and resin is placed in the die and is compressed by shrinking the die to form a desired transverse cross-section. Optionally, the die is bent along its lengthwise extent to shape the composite in the die. After shrinking and optional shaping, the composite is cured to form the fiber reinforced composite.

Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.

Abstract: A silicone laminated substrate, including a glass cloth, and a cured product of a silicone resin composition with which the glass cloth is filled and a surface of the glass cloth is coated, in which the silicone resin composition includes: (A) an organopolysiloxane having a resin structure consisting of specific siloxane units, (B) an organohydrogenpolysiloxane having a resin structure consisting of specific siloxane units, (C) a platinum group metal-based catalyst, and (D) a filler. The silicone laminated substrate exhibits excellent mechanical properties, flexibility and workability, has minimal surface tack, and is easy to handle. The silicone laminated substrate is produced by impregnating a glass cloth with the silicone resin composition that is dissolved or dispersed in a solvent, subsequently removing the solvent from the glass cloth by evaporation, and subjecting the composition impregnated into the glass cloth to heat curing under compression molding conditions.

Abstract: A cementitious board and methods of making the same are disclosed by a cementitious board including a cementitious core, a plurality of warp yarns and weft yarns and a coating applied to produce a coating weight distribution ratio of less than about 2.0:1, based upon the weight of the resinous coating of the weft yarns, over the weight of the resinous coating on the warp yarns.

Abstract: A method of forming a reinforced composite structure comprises providing a plurality of fiberglass rovings to a resin applicator. The plastic applicator has an inlet, an outlet, and a plastic applicator cavity such that the rovings enter the plastic applicator through the inlet and exit through the outlet. The inlet and outlet are relatively positioned to spread out the rovings. Resin-containing rovings are directed between a first fiberglass matt and a second fiberglass matt and then cured. A joint that connects two frame members formed by the method of the invention is provided.

Abstract: A composite structure of a composite substrate and a plastic material is provided. The composite structure is fabricated by a method including the steps of: preparing a plurality of fiber layers weaved in different directions and laminating the fiber layers to configure a stack; soaking the stack in a resin, and drying the soaked stack to obtain a composite substrate; conducting a compression molding process to the composite substrate to achieve a predetermined shape; putting the compression molded composite substrate in a mold of a plastic injection molding machine; injecting a melting plastic material obtained from plastic particles melted by an extrusion machine into the mold, for combining with the composite substrate; and water cooling for hardening the combination, thus achieving a product of the composite structure.

Abstract: Polyisocyanate-based reaction systems, a pultrusion process of those systems to produce reinforced matrix composites, and to composites produced thereby. The polyisocyanate-based systems are mixing activated reaction systems that include a polyol composition, an optional chain extender or crosslinker, and a polyisocyanate. The polyisocyanate-based systems exhibit improved processing characteristics in the manufacture of fiber reinforced thermoset composites via reactive pultrusion.

Abstract: The invention concerns a method for making a radiation heating structure comprising a heating film electrically powered to produce Joule heating, a radiating film comprising radiating additives and a thermally insulating film. The insulating film and the radiating film are fixed on either side of the heating film. The structure is obtained by double injection of polymerizable resins in a heating mould, a first resin being filled with radiating additive on the side of the heating film and a second more fluid resin on the side of the insulation.

Abstract: Epoxy composites are prepared by separately preheating an epoxy resin and a hardener; mixing the preheated epoxy resin and preheated hardener to form a hot reaction mixture and curing the hot reaction mixture in the presence of a reinforcement until the mixture cures to form a composite having a polymer phase with a glass transition temperature of at least 150° C.

Abstract: Procedure for fabrication of reinforcement elements for concrete, where an extended, preferably continuously fiber bundle (10), especially of carbon fibers, impregnates (3) by a matrix of a plastic material followed by curing. The fiber bundle (10), including a significant amount of single fibers, is brought after impregnation (3) and prior to curing (17) to cooperate with a particle shaped material (15), preferably sand, as adhere to the fiber bundle surface mainly without coming in between the fibers and fixate to the surface by curing, for creation of a reinforcement element.

Abstract: A method for producing a ballistic protective armour includes superimposing a certain number of textile layers (116) in such a way that a layer structure (114) is formed, in sewing the textile layers (116) of the layer structure to each other and in pressing the layer structure (114). Prior to a sewing process, the textile layers (116) of the layer structure (114) are pre-pressed by a pre-pressing process (30) in such a way that a preform (130), whose three-dimensional shape corresponds to a final product shape, is formed and subsequently, after the sewing process (50), the preform is exposed to a heat-pressing process (100) at a temperature greater than the temperature of the pre-pressing process (30).

Abstract: The invention provides a continuous pultrusion process for producing structural profiles wherein a) one or more textile sheets are impregnated with a resin composition comprising a combination of (i) at least one epoxy resin which is a tri- or tetrafunctional epoxy resin and (ii) a curing agent system comprising at least two types of reactive groups of different reactivity b) the impregnated textile sheets are subjected to heat to cause a partial reaction between the at least one epoxy resin and the curing agent system, so that the viscosity of the resin composition is increased, and c) the partially reacted impregnated resin composition is gelled using heat and/or pressure.

Abstract: The present invention provides a reaction system for the preparation of a fiber reinforced composite according to the pultrusion process made from continuous fiber reinforcing material and a polyurethane formulation made from a polyisocyanate component containing at least one polyisocyanate and an isocyanate-reactive component containing at least one polymer polyol (“PMPO”). The inventive polyurethane formulations and improved pultrusion processes offer better processing and may yield better reinforced composites.

Abstract: Methods for restoring elasticity to a stiffened elastic material include prestretching, compressing and/or notching the stiffened elastic material. These methods can be used alone, or in combination for a compounding effect.

Abstract: A dimensionally more stable mat is made from a less dimensionally stable mat by saturating the mat with a binder and passing and compressing the mat between a pair of squeeze rolls to remove binder from the mat. At least one of the rolls has a series of annular grooves therein spaced apart along the length of the roll and across the width of the mat whereby as the mat is passed between the rolls a first and a second series of longitudinally extending bands are formed in the mat having different average binder concentrations. The second series of bands, formed in the mat at the annular grooves of the roll, has an average binder concentration greater than that of the first series of bands.

Abstract: A fiber-reinforced composite ballistic panel is formed continuously. A pultrusion process may be used to form the ballistic panel in such a continuous manner.

Abstract: The present invention is an improved method of making cornice assemblies and other trim members utilizing the process of pultrusion. The cornice assemblies and the other trim members made by the method of the present invention exhibit superior strength to weight ratios, low expansion and contraction due to changes in temperature and humidity, as well being less labor intensive to install.

Abstract: Core sand elements are rapidly and reliably retained in an assembly by driving one or more smooth surface fasteners, such as staples, nails or brads, into the core elements. Such an assembly method comprises positioning at least two core elements in a core assembly, positioning a smooth surface fastener for entry into the at least two core elements, and driving the smooth surface fastener into the two core elements to fasten them in the core assembly. In such a preferred method, the smooth surface fastener comprises a staple with two smooth surface tines connected by a crown and the staple is positioned for entry of one tine into each of two core elements with the crown of the staple spanning the interface between the two core elements.

Abstract: A ceramic brake lining which is reinforced with carbon fibers and has a matrix which consists essentially of silicon carbide together with silicon and/or carbon, wherein the reinforcing fibers used are long fibers having a mean length of at least 10 mm which are aligned in the plane parallel to the friction surface, a process for its production and its use in combination with brake discs made of C/SiC or CFC or as lining in friction clutches.

Abstract: A fiber-reinforced composite material including reinforcing fibers and a matrix resin, wherein at least some of the reinforcing fibers have their ends in the matrix resin, and a second resin having an elastic modulus less than that of the matrix resin is present in contact with fiber ends of at least some of reinforcing fibers having above-mentioned ends and only in the neighborhood thereof.

Abstract: In a continuous molding apparatus equipped with a long core 10 having a curvature disposed on a plane, a release film supplied from a lower release film feeder 20 is sent onto the core 10, and prepreg sheets supplied from a prepreg sheet feeder 30 are laminated thereon and preformed. A release film supplied from a release film feeder 40 is disposed on top of the laminated body, before the body is sent into a hot press 50. A puller 60 moves the laminated body without loading tension thereto. The laminated body enters a postcure device 70 in which thermosetting of the material is completed.

Abstract: A method for making figures/stripes on an article, including steps of: preparing a substrate; wrapping an outer surface of the substrate with a fiberglass fabric drenched with resin; placing at least one thin or slender covering material on an outer face of the fiberglass fabric, the substrate, fiberglass fabric and the covering material together forming a wrapping body; using a binding means to bind the wrapping body to harden and pattern the fiberglass fabric; taking off the binding means after the wrapping body is hardened and patterned, whereby the fiberglass fabric is hardened to form an inner layer, the covering material positioned on the inner layer and forming the figures/strips; painting an outer resin on an outer face of the wrapping body after the outer resin is hardened; and buffing the hardening layer to complete the article.

Abstract: A method for manufacturing a molded structure in a press that includes a first mold and a second mold is provided. The second mold has a plurality of pressure actuators, with each pressure actuator capable of independent operation. The method includes the steps of positioning a preform having a thickness in the first mold, placing a quantity of resin adjacent the preform so as to create a resin reservoir, and then selectively actuating one or more of the pressure actuators apply pressure to the resin reservoir to force at least a portion of the resin reservoir to infuse through the thickness of the preform. The method may also include curing the resin-infused preform, and then removing the cured resin-infused preform from the first mold.

Abstract: Polyisocyanate-based reaction systems, a pultrusion process of those systems to produce reinforced matrix composites, and to composites produced thereby. The polyisocyanate-based systems are mixing activated reaction systems that include a polyol composition, an optional chain extender or crosslinker, and a polyisocyanate. The polyisocyanate-based systems exhibit improved processing characteristics in the manufacture of fiber reinforced thermoset composites via reactive pultrusion.