Abstract: A method for manufacturing thermoplastic resin expandable granules comprising the steps of: injecting a blowing agent under pressure into a thermoplastic resin which is melted in an extruder; extruding the melted resin containing the blowing agent as an extrudate from a plurality of small holes in a die attached to a distal end of the extruder directly into a coolant liquid, and directly cutting the extrudate by high-speed rotary blades; and cooling and solidifying the extrudate by contacting with the coolant liquid, and thereby obtaining the expandable granules wherein the melted resin containing the blowing agent passing through land parts of the small holes of the die is extruded such that a shearing speed is 12,000 to 35,000 sec?1, and an apparent melt viscosity of the resin is 100 to 700 poise.

Abstract: A process for the preparation of expandable styrene polymers having a molecular weight Mw of greater than 170,000 g/mol, which comprises conveying a blowing agent-containing styrene polymer melt having a temperature of at least 120° C. through a die plate with holes whose diameter at the die exit is at most 1.5 mm, and subsequently granulating the extrudate, and expandable styrene polymers (EPS) having a molecular weight Mw of more than 170,000 g/mol with 0.05 to 1.5% by weight of internal water.

Abstract: Process for production of polymer blends which are suitable as filter aids and are composed of polystyrene and of crosslinked water-insoluble polyvinylpyrrolidones via processing of the two components in an extruder, which comprises melting polystyrene in an extruder and then treating it with the polyvinylpyrrolidone, and adding, to the mixture of the components, from 0.1 to 10% by weight of water, based on the total amount of polystyrene and popcorn polymer, and extruding and comminuting the mixture.

Abstract: Expandable particle composite material suitable for the preparation of expanded materials having a density lower than 40 g/l and a content of closed cells of at least 60%, including heterophase cavities and/or heterophase domains, whose matrix is a synthetic thermoplastic resin having at least 60% by weight of a vinyl aromatic polymer and in which an expanding system is contained, together with a heterogeneously distributed graphite material, having a graphitization degree, calculated by means of the Maire and Mering formula, of at least 0.2.

Abstract: A process for manufacturing a water-resistant telecommunication cable. The cable has a solid and compact element having a water-soluble polymer material having vinyl alcohol/vinyl acetate copolymer having a hydrolysis degree of 60-95% and a polymerisation degree higher than 1,800 and at least one solid low-melting and one solid high melting plasticizers. The process produces continuously the water-soluble polymer material by separately feeding, in sequence, a multi-screw extruder, in the flow direction, with the copolymer and the high melting plasticizer melting and mixing them while transporting them through the extruder, and with the low melting plasticizer, melting and mixing them with the copolymer and the high melting plasticizer, subsequently homogenizing the copolymer and the plasticizers and finally discharging the melt, at a temperature lower than or equal to 205° C. A process for extruding the above PVA based water-soluble polymer material.

Abstract: A pasty molding material is divided by a process wherein, for the division, the pasty molding material is brought into contact with at least on stream containing at least one fluid medium.

Abstract: An improved process for the pelletization of polymers is disclosed, using a die in which the die holes incorporate a reverse taper along at least a portion of the length thereof. Conditions for operation of an under melt cutter incorporating this die are also disclosed.

Abstract: A highly filled composite is formed by extruding through a multiple screw extruder a thermoplastic resin and sufficient filler so that an autogranulating extrudate exits the extruder barrel. The extruder is operated without an exit manifold, strand die or breaker plate. The extrudate forms irregularly shaped granules. The granules provide a molding composition that can be used to form highly filled molded articles such as fuel cell separator plates and end plates by compression, injection or compression-injection molding.

Abstract: Non-blocking polymer pellets are produced in spherical or nearly spherical form by introducing molten polymer directly from a polymerization reactor into a coolant and pelletizing just prior to, simultaneously with, or immediately following entry into the coolant such that residual heat allows the polymer pellets to change their shape to eliminate sharp corners, particularly cylindrical shapes, and assume a spherical-type morphology.

Abstract: The invention relates to vitreous aroma particles and the preparation thereof, as well as to the use thereof in foods, consumer articles and pharmaceuticals.

Abstract: An object of the present invention is to economically produce a resin composition pellet with the degradation of resin suppressed, by using an ordinary extruder, the resin composition pellet being filled with a desired filling amount of a uniformly compounded fibrous filler, and having a required weight average fiber length, in particular, to produce a resin composition pellet used for a socket of a planar socket pin in which the pitch interval of a lattice area of a semiconductor device is 2.0 mm or less, the thickness of the lattice area is 0.5 mm or less, and the height of the socket is 5.0 mm or less.

Abstract: A method of making drainage elements from recycled thermoplastic plastics materials comprising the steps of: providing chopped waste plastics to a screw extruder having a screw. In the extruder, the waste is compressed and delivered to a twin-plate agglomerator. One plate is closely adjacent to, and rotates with respect to, the other plate. Between the plates the waste plastics is agglomerated and the mechanical energy imparted by the extruder screw and plates heats the plastics material to about the melting point of the thermoplastic material. Hot noodles of melted plastics material extrudes from an outlet of the plates. The noodles are conveyed to a chute of a compactor funnel which has an outlet disposed closely above an output conveyor belt.

Abstract: Aramid fibrils having in the wet phase a Canadian Standard Freeness (CSF) value less than 100 ml, after drying a specific surface area (SSA) less than 7 m2/g, and a weight weighted length for particles having a length >250 ?m (WL 0.25) less than 1.2 mm, are described. A method of preparing the fibrils includes the steps (a) polymerizing an aromatic diamine and an aromatic dicarboxylic acid halide to an aramid polymer, in a mixture of N-methylpyrrolidone or dimethylacetamide and calcium chloride or lithium chloride to obtain a dope wherein the polymer is dissolved in the mixture and the polymer concentration is 2 to 6 wt. %, (b) converting the dope to fibrils by using a jet spin nozzle under a gas stream, and (c) coagulating the fibrils using a coagulation jet.

Abstract: Disclosed is the production of isocyanate-based or silane-functional adhesive and/or coating materials in the form of reactive single-component granulates and the use thereof. In particular, the reactive one-component coating-material and/or adhesive granules of the include at least one isocyanate-reactive starting polymer and at least one diisocyanate and/or polyisocyanate. Optionally, the granules of the invention may further include at least one catalyst and/or at least one wax and/or at least one resin and/or at least one preferably non-isocyanate-reactive polymer. The granules of the invention may contain an excess of diisocyanate and/or polyisocyanate which amounts to 0.5% to 30 w %, and is preferably generated by free terminal isocyanate groups.

Abstract: A method of making a composite tubular article made up of at least two concentric members, the outer of said members being tubular and the inner of said members being at least cylindrical and preferably tubular, and struts disposed in supporting and positioning orientation between the inner and outer members, by extruding a moldable material into the desired profile; stretching the inner tubular member over a cooling mandrel and disposing a cooling sleeve over the outer tubular member under conditions sufficient to solidify the article; twisting and longitudinally pulling the solidified article, so that it rotates over the cooling mandrel and inside the cooling sleeve while it is moving down stream across the cooling mandrel, whereby causing the extrudate to be twisted into a helical shape.

Abstract: The present disclosure is directed generally to synthetic organic fiber pellets, methods for making such pellets, and methods of using such pellets for making fiber reinforced polypropylene composite resins. The synthetic organic fiber pellets include at least 80 wt % of a synthetic organic fiber chosen from polyalkylene terephthalates, polyalkylene naphthalates, polyamides, polyolefins, polyacrylonitrile, and combinations thereof, and from 2 to 20 wt % of one or more waxes. The synthetic organic fiber pellets are produced using a pelleting press process.

Abstract: In one embodiment or the present invention, a non-vinyl flooring is described comprising a flooring substrate having a non-vinyl composition comprising a terpolymer comprising ethylene, methyl acrylate and acrylic acid and a copolymer comprising ethylene and methacrylic acid. In one embodiment of the present invention, the non-vinyl flooring comprises a resilient non-vinyl floor tile comprising a non-vinyl composition comprising a terpolymer and a copolymer. In another embodiment of the present invention, the non-vinyl flooring comprises a resilient non-vinyl sheet flooring comprising a non-vinyl composition comprising a terpolymer and a copolymer. Methods for making the non-vinyl tile and non-vinyl sheet flooring are described.

Abstract: Process for the production of substantially cylindrical pellets of vinyl-aromatic (co)polymers, leaving a water-ring extrusion die, wherein the extrusion is effected so that the length/diameter ratio of the pellet ranges from 1.3 to 2 and the diameter of the (base) ranges from 2 to 3.2 mm, with a flow-rate of the polymer, per hole of the die, ranging from 4 to 20 kg/h.

Abstract: A water flow guide stationarily mounted in the water box of an underwater pelletizer to selectively direct the pressurized water flowing through the water box in order to more efficiently cool and rigidify the extruded polymer strands and enable the rotary cutter blades to more effectively shear the strands into pellets and to convey the sheared pellets away from the die face and rotary cutter blades of the pelletizer to the water box outlet. The water flow guide provides an accurately guided pressurized water flow which enables pelletization of polymers of various diameters and a wide range of specific gravity and rheological characteristics.

Abstract: A molded article is produced by a method of compression molding employing a specially shaped billet of thermoplastic material which is positioned at a predetermined location in a predetermined orientation with respect to the mold cavity surfaces of a mold part. In a preferred embodiment, the billet has a generally egg shape and is located adjacent a mold surface defining a small mold cavity region between two larger cavity regions.

Abstract: The invention relates to a device for granulating thermoplastic materials with a die plate and a rotary cutter head, said rotary cutter head carrying cutter knives and being positioned in front of said die plate in a water chamber, said rotary cutter head being centered by means of a rocker bearing and being connected in rotationally fixed manner to an axially displaceable drive shaft through a torque transmitting element, the torque transmitting element being in the form of a tubular slotted spring surrounding the drive shaft, said slotted spring connecting the end of the drive shaft facing the rotary cutter head to the rotary cutter head in the peripheral region of the rocker bearing, said rocker bearing being disposed between the end of the drive shaft and the rotary cutter head in the radial direction.

Abstract: A granulating die B is provided with a resin discharge surface 5a to which a flow of water is contacted; and a plurality of nozzles 8 which communicate to a cylinder of an extruder are provided in this resin discharge surface 5a. Upon the resin discharge surface 5a, these nozzles 8 are not formed in at least one of its regions P which are in the direction of inflow of the flow of water and in the direction of outflow of the flow of water, and its regions R which are in directions orthogonal to this direction of inflow of said flow of water and this direction of outflow of said flow of water, but are only formed in the other regions Q thereof.

Abstract: A tool creates a fastener-receiving cavity within a foam-filled structure that includes a panel with a slot for receiving the fastener and foam backing that is cast in place against on the underside of the panel. The tool includes a clip and a plunger. The clip is inserted into the slot and has legs joined by a hinge. The plunger is inserted between the legs to spread the legs and fills the space between the spread-apart legs that would otherwise become filled with foam. After the foam is cast, the plunger is removed so that the legs can be returned to a closely spaced relationship and the clip is removed from the slot, leaving a cavity for subsequently receiving a fastener.

Abstract: The invention relates to a pelletized organopolysiloxane material, to a process for producing the pelletized material, and to the use of the pelletized organopolysiloxane material as an additive for thermoplastics.

Abstract: A method for starting up or stopping and restarting an underwater pelletizer is described. The method involves inducing partial freeze-off of the polymer melt in the holes of an internally insulated die plate to prevent polymer drool by passing full water flow across the face of the die plate. The method advantageously does not require using hot oil to heat the die plate or decreasing and/or increasing the heating provided to the die plate.

Abstract: Underwater melt pelletizer dies which have a highly thermally conductive pathway from their heating source to the vicinity of the polymer exit end of their die holes and have a thermally insulating material at that end of their die holes have improved operability and can pelletize thermoplastics which are otherwise difficult or impossible to pelletize with such an apparatus.

Abstract: An elongated composite tube made up of an inner tube 42 and an outer tube 44 (see FIG. 3) with a plurality of elongated helical ribs disposed between the inner tube and the outer tube in a supporting relationship to both. A slinky like toy made from the composite tube is also disclosed, as is a method of making both.

Abstract: A process for producing compacted free-flowing nitrocellulose based lacquer raw materials is described. The process involves pressing a nitrocellulose based lacquer feed material, which is moistened with alcohol or water, through the holes of a die. The pressing step may be performed by means of at least one circulating breaker. The process optionally comprises shearing off the compacted lacquer raw material into pieces of selected length, below the die. The compacted nitrocellulose based lacquer raw materials prepared by the process of the present invention are free flowing and have a moisture content of at least 25%.

Abstract: The invention describes a process for the preparation of a granular delivery system particularly useful for the controlled release of flavoring or perfuming ingredients. The process includes the steps of forming a concentrated, highly viscous emulsion of the active compound to be encapsulated, blending the latter with a hydrophilic polymer in an extruder and shaping it into a granular free flowing solid at usual storage temperatures. The process of the invention is particularly appropriate for the encapsulation of volatile molecules as it avoids any dehydration step before or after extrusion.

Abstract: A method is disclosed for producing elastomer compounds for use in the production of rubbers. At least one elastomer to be processed for the production of an elastomer mixture can be slowly added to a mixer/extruder and is mixed and plasticized and/or masticated (melted) while it passes through the mixer/extruder. The elastomer, when slowly added to the mixer/extruder, can be present in a fluid medium in an evenly distributed form.

Abstract: A method for producing powder of a thermoplastic elastomer having a sphere-reduced average particle diameter of 700 &mgr;m or less by an under water cut method which comprises discharging the thermoplastic elastomer in melt state through a plurality of orifice in a dice in into water, and cutting the discharged matter with a cutter blade rotating along the die surface to obtain powder of the thermoplastic elastomer, wherein the method satisfies the following conditions (a) and (b): (a) the temperature of the thermoplastic elastomer directly before the die is from 120 to 220° C., and (b) the temperature of a die is from 230 to 350° C.

Abstract: A molded article is produced by a method of compression molding employing a specially shaped billet of thermoplastic material which is positioned at a predetermined location in a predetermined orientation with respect to the mold cavity surfaces of a mold part. In a preferred embodiment, the billet has a generally egg shape and is located adjacent a mold surface defining a small mold cavity region between two larger cavity regions.

Abstract: There is disclosed a process for granulating a polyarylene sulfide-based resin which comprises extruding a molten polyarylene sulfide-based resin with an extruder through a die nozzle, thereafter taking off the resin in cooling water at a temperature in the range of 5 to 60° C. which flows down on a prescribed inclined surface, and cutting off the resin and pelletizing the same at a prescribed position on the downstream region. It is made possible by the above process to efficiently steadily produce micro-pellets and amorphous pellets of the polyarylene sulfide-based resin. Furthermore, in the case of preparing the compound of the pellets by compositing with a filler such as calcium carbonate, the stability of an extruder can be assured by the specific resin pellets.

Abstract: The present invention relates to an apparatus for manufacturing foamed thermoplastic resin pellets and method thereof. The manufacturing apparatus includes a cylindrical dice, a plurality of extrusion holes formed along a radial direction of the dice and communicated with a resin flow path formed at the dice, a guide symmetric with the extrusion holes and protrudingly formed at the whole or a portion of outer circumference surface along the longitudinal direction of the dice, an operation member slidably installed along the guide, and a cutting knife with penetration holes being formed along the longitudinal direction of the knife and being communicated with the extrusion holes, wherein both ends of the knife are fixed at the upper edge of the facing planes of the operation member, and its center in the traverse direction is downwardly curved such that it is contacted with the contact line of the extrusion holes. A foaming-rate regulating member is installed at the outer circumference surface of the dice.

Abstract: An extruder apparatus for compounding thermoplastic resin and reinforcing fibers is disclosed. Molten thermoplastic resin is mixed in intimate contact with long reinforcing fibers of at least one and one quarter inches in length under the control of a sophisticated computer system, resulting in charge ready for molding.

Abstract: The present invention relates to a process for preparing a foam component, said process comprises the steps of extruding a viscous mixture from a rotating extrusion plate onto a receiving surface. Said process provides a convenient, efficient, simple means of preparing foam components, especially foam components suitable for use in cleaning compositions. The present invention also provides a foam component obtainable therefrom.

Abstract: A method for processing an impact modifier material having a core and shell molecular structure comprises working the impact modifier material in a mild extruder to a state such that at least a portion of the shells of the impact modifier material fuse together to form an impact modifier material output, and pelletizing the impact modifier output. The output is preferably pellitized, and produces pellets having a narrow size distribution.

Abstract: A plastic particle is formed of a plastic material having at least one integral protruding ring disposed on its outer surface. The ring may be continuous or intermittent around a perimeter of the plastic particle. Preferably, the particles have an outer diameter in the range of 0.007 inches to 0.040 inches.

Abstract: A method is disclosed for molding a part. The method includes steps of heating molding materials in a plasticator at a predetermined temperature; mixing the molding materials to create a molten suspension wherein a majority of the reinforcing fibers remain generally undamaged; extruding the molten suspension to form a billet and then placing the billet in a compression mold and compressing the billet with the compression mold to mold a part. In one embodiment, the reinforcing fibers are distributed throughout the part.

Abstract: A method for producing an aqueous ethylene-vinyl alcohol copolymer (EVOH) composition that ensures efficient removal of alcohol not worsening the environment in and around working areas, and which provides EVOH pellets of the aqueous composition, which can be produced stably and can be washed rapidly, the method involving introducing an EVOH solution that contains at least 50 parts by weight, relative to 100 parts by weight of EVOH therein, of an alcohol having a boiling point of not higher than 100° C., into a vessel, and contacting it with water vapor in the vessel, thereby letting the alcohol out along with water vapor and taking the resulting aqueous EVOH composition that contains from 0 to 10 parts by weight of the alcohol and from 10 to 500 parts by weight of water, relative to 100 parts by weight of EVOH therein, out of the vessel; and the EVOH pellets obtained by cutting the aqueous EVOH composition obtained in the method.

Abstract: The present invention includes a composition having a co-continuous interconnecting channel morphology. These co-continuous interconnecting channels are predominately occupied with a polymer and particles that control the surface properties of the composition. The polymer composition may be used to form a desired shaped article such as plug type inserts and liners for closed containers, or it may be formed into a film, sheet, bead or pellet.

Abstract: A molded article is produced by a method of compression molding employing a specially shaped billet of thermoplastic material which is positioned at a predetermined location in a predetermined orientation with respect to the mold cavity surfaces of a mold part. In a preferred embodiment, the billet has a generally egg shape and is located adjacent a mold surface defining a small mold cavity region between two larger cavity regions.

Abstract: A method for processing an impact modifier material having a core and shell molecular structure comprises working the impact modifier material in a mild extruder to a state such that at least a portion of the shells of the impact modifier material fuse together to form an impact modifier material output, and pelletizing the impact modifier output. The output is preferably pellitized, and produces pellets having a narrow size distribution.

Abstract: A pelletizing die for a pelletizer comprises a base body with holes for melt to pass through; the holes are disposed in rows. Allocated to the holes are wearing-protection inserts, having holes which are in alignment with the holes in the base body. The inserts which are disposed to adjoin each other in a row have a chordal surface where they are turned toward an adjoining insert and are provided with at least one surface of an arcuate segment of a cylinder laterally of the chordal surface.

Abstract: In a method for granulating thermoplastic polymers, in particular thermoplastic polyolefins, the polymer powder prepared in the polymerization reactor is melted and homogenized in an extruder, then forced through an extrusion die and granulated. In accordance with the invention, the polymer powder is subjected to heat treatment before introduction into the extruder, resulting in the introduction of the polymer powder into the extruder being carried out at an elevated powder temperature. The invention is particularly suitable for the granulation of polyethylene or polypropylene.

Abstract: A process for the production of a translucent, IR-reflective plastic element, consisting entirely or at least in part of an impact-resistant, thermoplastic plastic, containing IR-reflective particles made of a lamellar-shaped carrier pigments coated with a metal oxide and the plastic element made therefrom.

Abstract: The present invention provides a process for producing a gas generating agent capable of constantly producing a gas generating agent with a high quality.

Abstract: A process prepares expandable propylene polymer beads by mixing propylene polymer melt with a volatile organic blowing agent and with a nucleating agent in an extruder, whereupon the extrusion and pelletization of the extrudate takes place in a water bath under conditions of temperature and pressure at which practically no foaming of the pellets takes place.

Abstract: The present application relates to storage-stable plastics additives which are prepared by cooling a mixture of 99.9 to 10% by weight of molten additive material and 0.1 to 90% by weight of crystalline additive material after a shaping process. The shaping process is carried out by forcing the mixture out of a tool provided with die openings, and cooling can be carried out on a cooled conveyor belt. Even after prolonged storage and/or handling, these plastics additives remain free-flowing and do not stick.

Abstract: A method of making an injection molded article, including the steps of: mixing at a temperature of at least 100° C. polymeric materials having a thermal conductivity in the range of 0.001 to 0.01 cal/cm-sec-° C. wherein the polymeric materials are selected from the group consisting of polyethylene, polystyrene, polyester, and polycarbonate or combinations thereof, and one or more materials selected from the group consisting of ceramics, ceramic composites, metals and metal alloys in a blended relationship to form a viscous phase mixture, the materials in the viscous phase mixture being selected so that when in a solid phase it has a density greater than 4 grams/cc and a thermal conductivity greater than 0.101 cal/cm-sec-° C. to form a feedstock; cooling the blended viscous phase mixture to form the feedstock; and using the feedstock in an injection molding machine to form the article.