By Cutting At Point Of Extrusion Patents (Class 264/142)
  • Patent number: 5143673
    Abstract: In order to prevent solidification of melt in the openings in an orifice plate of an underwater granulator during start-up, the water discharged from the housing of the granulator is diverted to a low pressure outlet so that during start-up a ring of water is formed on the inner surface of the housing. Thereby, melt strands from the orifice plate are cut in air and after the throughout of the melt becomes sufficiently high, the water discharged from the granulator is no longer diverted but is supplied to a post-treatment station and the housing becomes filled with water due to higher back pressure whereupon underwater granulation takes place.
    Type: Grant
    Filed: November 19, 1990
    Date of Patent: September 1, 1992
    Assignee: Werner & Pfleiderer GmbH
    Inventor: Albert Grimminger
  • Patent number: 5123830
    Abstract: A dough portioning machine includes a plurality of dough feeders for feeding dough under pressure from a hopper to a plurality of orifices. The dough blossoms through an open mouth of the orifice and is cut by a rotating wire moving in a circular path across the orifice mouth.
    Type: Grant
    Filed: May 20, 1991
    Date of Patent: June 23, 1992
    Inventor: Christopher G. Papalexis
  • Patent number: 5116550
    Abstract: Biodegradable free fill expanded polyurethane foam packing materials are formed by pumping liquid starch or sugar, diisocyanate, polyols and a catalyst into a mixing head. The mixture is released from an exit port in the mixing chamber as a sticky material. At predetermied intervals air blasts chop the sticky material mass from the exit port. The material beings expanding as it drops through a curing chamber against upward warm air currents. When the materials expand to full size and dry to a non-tacky surface, the materials are released from the chamber and collected for use as packing materials. The materials have a bionutrient starch or sugar content of about 40% or more, making them readily biodegradable by microbes. The polyurethane components are broken down into very small sizes and convert to urea, making the products highly suitable for disposal in landfills and as soil amendment and fertilizers.
    Type: Grant
    Filed: March 27, 1990
    Date of Patent: May 26, 1992
    Inventor: Newton B. Perkins
  • Patent number: 5114648
    Abstract: A process for producing thermoplastic resin products where granulated or particulate vulcanized rubber is sprayed by a heated heavy paraffin distillate composition to form a first intermediate mixture composition. The first intermediate mixture composition is passed through a heating chamber on a conveyor and combined with particulate thermoplastic scrap material in an approximating weight percentage of 30% thermoplastic material to 70% first intermediate mixture material. The combination forms a second intermediate mixture composition which is masticated in a masticator and extruded through a single screw feed mechanism for pelletizing and producing thermoplastic resin products which are useful for molding.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: May 19, 1992
    Inventor: John Kuc, Sr.
  • Patent number: 5110280
    Abstract: Disclosed is a synthetic resin feeding apparatus including an extruder having an extrusion plate with an extrusion opening formed therein and a cutting tool for cutting molten synthetic resin extruded from the extrusion opening. The extrusion plate is formed to have a tapered portion. The extrusion opening opens to the front end surface of the tapered portion.
    Type: Grant
    Filed: December 1, 1989
    Date of Patent: May 5, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Kiyoshi Kawaguchi, Hideki Yagishi
  • Patent number: 5110523
    Abstract: The method for maintaining a constant, predetermined contact pressure on elements for cutting under water in granulator machines or applying to the blades of the cutters a force in the opposite direction to a hydrodynamic thrust force, and the apparatus adapted to utilize a control of a constant pressure by actuator means for applying axial thrusts to the drive shaft carriage and the cutters within a slidable bushing and detecting the hydrodynamic thrust force acting on the cutters and regulating the force supplied to the actuators.
    Type: Grant
    Filed: August 21, 1990
    Date of Patent: May 5, 1992
    Assignee: Pomini Farrel S.p.A.
    Inventor: Andrea Guggiari
  • Patent number: 5102599
    Abstract: A rotating blade is passed beneath an extruder nozzle and employed to cut tails of viscous materials which have been extruded.
    Type: Grant
    Filed: November 19, 1990
    Date of Patent: April 7, 1992
    Assignee: General Electric Company
    Inventor: Walter E. Shults
  • Patent number: 5098635
    Abstract: A process for coating wet rubber pellets including coating the pellets with an inorganic partitioning agent, a thickener and binder, and an anionic water soluble dispersant, air conveying the pellets to a dryer, and compressing the pellets to form a bale. By virtue of the coating, the bales are rendered more friable.
    Type: Grant
    Filed: November 9, 1989
    Date of Patent: March 24, 1992
    Assignee: Copolymer Rubber & Chemical Corporation
    Inventor: Lincoln Widmer
  • Patent number: 5094606
    Abstract: In pelletizing apparatus, an orifice plate forms plastic strands, the orifice plate having a distributor channel at its inlet side in the form of a grooved annular inlet. A cutting plate is provided with outlet openings which are connected to the distributor channel by inlet channels arranged around the distributor channel in successive adjoining relation. In order to improve the melt flow in the inlet region, the distributor channel has a cross-sectional width in the radial direction that is less than the radial extent of the inlet channels where they are joined to the outlet openings. The longitudinal axes of adjacent inlet channels are arranged at an angle of inclination relative to each other.
    Type: Grant
    Filed: October 17, 1990
    Date of Patent: March 10, 1992
    Assignee: Werner & Pfleiderer GmbH
    Inventor: Friedrich Lambertus
  • Patent number: 5085815
    Abstract: A process for the recovery of dry polymer, wherein a polymer material containing water and/or volatile hydrocarbons is extruded through a die sleeve, cut into particles by means of a cutter mounted at the die discharge, and carried away from the cutter by an air stream. The die sleeve is provided with a plurality of die holes possessing a non-circular derived shape, which allow the material to be dried at lower temperatures and pressures. The cutter is a cage-type cylinder presenting large open areas for the flow of conveying air, thereby significantly reducing the local air velocity through the cutter and tearing of the particles. A bypass is provided to insure sufficient air being present after the cutter region to prevent condensation and to provide crumb transportation through the transport conduit. The invention reduces the generation of fines and results in an increase in the average particle size.
    Type: Grant
    Filed: December 26, 1989
    Date of Patent: February 4, 1992
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Richard C. Yeh, Shiaw T. Ju
  • Patent number: 5066210
    Abstract: Apparatus for cooling and granulating extrusions of thermoplastic issuing from extrusion dies is provided with a pair of mirror image symmetric channels formed of guide plates arranged back to back. The upper ends of the channels are exposed to a cooling medium and the lower ends are directed to the entrance of a granulator having draw-in rollers. The guide plates are laterally separable from one another to provide increased tension in the extrusion being fed to the granulator.
    Type: Grant
    Filed: April 26, 1989
    Date of Patent: November 19, 1991
    Assignee: Automatik Apparate-Maschinenbau GmbH
    Inventor: Friedrich Hunke
  • Patent number: 5063002
    Abstract: A method for producing particles of polymeric material by extruding hot, sticky material in a plastic state through orifices in a die plate. The extruded plastic material is cut into crumb upon exit from the orifices by a high velocity gas stream, suitably air, and the particles conveyed away from the die face. The air supply is coupled to a cutting chamber for providing the stream of air across the face of the die plate to cut and convey the crumb away from the orifices. The cutting chamber is arranged to include a restricted throat having an exit area in close proximity to the orifices and a further portion for providing an accumulation zone adjacent the orifices, the accumulation zone having a cross-sectional area which increases from the exit area of the throat to a product discharge zone remote from the orifices in a downstream direction.
    Type: Grant
    Filed: February 14, 1990
    Date of Patent: November 5, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Norman E. Luker
  • Patent number: 5059103
    Abstract: An underwater pelletizer driven from a standard foot mounted electric motor having a standard C-flange attachment in which a pelletizer shaft having a hub is keyed to the motor shaft and held in place by a set screw with the key being welded in a slot in the pelletizer shaft hub to facilitate its manufacture. The pelletizer shaft includes a spring loaded cutter hub enabling automatic blade attachment and compensating for misalignment with the spring loaded cutter hub being keyed to the pelletizer shaft by a key that is welded in a slot in the spring loaded cutter hub to simplify its manufacture and provide a positive and dependable drive connection to enable movement of the portion of the spring loaded cutter hub connected with the blade assembly. The die plate is provided with carbide tiles and the blade assembly includes tungsten carbide blades to provide extended die ware and extended blade ware.
    Type: Grant
    Filed: July 30, 1990
    Date of Patent: October 22, 1991
    Assignee: Gala Industries, Inc.
    Inventors: Theodor Bruckmann, Wayne Martin, Sam Hannah
  • Patent number: 5052912
    Abstract: A pellet production apparatus to be incorporated with an extruder for mass-producing pellets of plastics or the like. The apparatus includes a multi-perforated hollow cylindrical sheath acting as nozzles and a cylindrical rotor provided on its cylindrical surface with some lengthwise tapered-grooves and corresponding lengthwise ridge portions. The ridge portions act as cutters with the rotor rotatably inserted in the sheath. The rotor is further provided with an air blower for blowing compressed air radially and rotated by a driver exclusive to the rotor. A pellet material extruded from the extruder into the present apparatus is made to proceed along the grooves of the rotor, pushed out from the perforations of the sheath and then cut out into pellets by the ridge portions of the rotor as it rotates further. The thus produced pellets, which are apt to stick to the perforations, are blown off by the compressed air.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: October 1, 1991
    Inventor: Moriyama Masao
  • Patent number: 5041251
    Abstract: Pourable particles of normally soft and tacky plastic materials are formed by extruding the molten plastic material into contact with a cooling fluid containing a non-sticky material that is compatible with the plastic material, cutting the plastic material into particles, separating these particles from the cooling fluid, and contacting these particles with a second compatible non-sticky material.
    Type: Grant
    Filed: July 27, 1989
    Date of Patent: August 20, 1991
    Assignee: Eastman Kodak Company
    Inventors: Steven L. McCoskey, Stephen R. Hooker, Don W. Jarrell, Marc S. Somers, Stephen W. Coe
  • Patent number: 5009586
    Abstract: The agglomerator includes a disk-shaped annular chamber which is confined on its periphery by an annular perforated die, the outside of which is swept by knives. The annular chamber narrows towards its periphery, and at least one pressing blade rotates in the chamber. The blade has an active flank which forms, with the perforated inside wall of the perforated die, a revolving plasticizing chamber which narrows in the direction opposite to that of revolution. Plastics wastes in the form of chips, flakes or a fleece, resulting from precomminution, are fed axially into the annular chamber and are precompacted by the pressing blade in the revolving plasticizing chamber. The wastes are degassed and plasticized by autogenously controlled pressure and temperature conditions and are forced through the perforated die. The narrowing of the chamber toward the periphery results in increased throughput capacity without causing thermal damage to the material.
    Type: Grant
    Filed: December 12, 1989
    Date of Patent: April 23, 1991
    Assignee: Pallmann Maschinenfabrik GmbH & Co. KG
    Inventor: Wilhelm Pallmann
  • Patent number: 4983343
    Abstract: A pressure roller for cooperative drive relation with an inner annular surface of an annular rotative extrusion die of a pellet mill is provided. The pressure roller includes a substantially circular ring having a substantially circular cross-section, a circumferential outer surface and a longitudinal axis. The circular ring includes air relief mechanism, including an air relief channel, in the outer surface for channeling air escaping from particulate feed material compressed between the roller and the inner surface of the extrusion die. The channel extends at an angle with respect to a line parallel to the longitudinal axis.
    Type: Grant
    Filed: September 6, 1988
    Date of Patent: January 8, 1991
    Assignee: International Multifoods Corporation
    Inventor: Robert E. Lund
  • Patent number: 4980390
    Abstract: A method of mixing filled thermoplastic resins containing particles of resin and filler. The method comprises preheating to about 150 degrees to 250 degrees F., at least the resin particles, and thereafter mixing until plasticized. The filler may also be preheated between 150 degrees and 350 degrees F. This method reduces the mixing time and improves the characteristics of the product.
    Type: Grant
    Filed: October 23, 1989
    Date of Patent: December 25, 1990
    Assignee: Ralph B. Andy
    Inventors: Norman Shorr, Clarence Wright
  • Patent number: 4978288
    Abstract: Apparatus for use in producing pellets including a pelletizer having an annular chamber partially defined by a pellet plate against which spring loaded knives are urged. Pellets produced by moving the knives relative to the plate to repeatedly cut plastics extruded through apertures in the plate are carried by a water stream out of the chamber. This stream enters the chamber via an inlet and performs one cycle round the chamber before exiting the chamber with the pellets via exit which is in the same plane as inlet. With this arrangement the axial extent of the pelletizer is reduced and the relatively short travel of the pellets promotes efficiency.
    Type: Grant
    Filed: June 14, 1989
    Date of Patent: December 18, 1990
    Assignee: Farrell Limited
    Inventor: Henry Ellwood
  • Patent number: 4970040
    Abstract: In a case of a process for producing pourable spherical-segment-shaped packing material particles made of a plastic material which have an external convex and an internal concave surface, the plastic material is fed in by means of a feeding funnel through an opening in a bush surrounding the extrusion screw. The plastic material is plasticized and, because of the difference in speed existing over the cross section of the mass, comes out of an opening in the die with a bent surface. The extruded plastic material is cut off directly at the opening of the die and before any considerable expansion has taken place. In this case, the plastic material is pulled into a space between the extrusion screw and a bush (28) provided with longitudinal grooves (35) in the material pull-in zone (13). The result is a possibility for some of the plastic granules to escape into the longitudinal grooves (35) and an increased and steadier transport of material through the extruder (FIG. 1).
    Type: Grant
    Filed: November 30, 1984
    Date of Patent: November 13, 1990
    Assignee: Storopack, Hans Reichenecker GmbH & Co.
    Inventor: Gerd Voss
  • Patent number: 4954352
    Abstract: In an apparatus for producing particles of thermoplastic material by extruding material in a plastic state through orifices in a die plate and thereafter cutting the extruded plastic material into crumb upon exit from the orifices, an air supply is coupled to a cutting chamber for providing a stream of air across the face of the die plate to cut and convey the crumb away from the orifices. The cutting chamber is arranged to include a restricted throat having an exit area in close proximity to the orifices and a further portion for providing an accumulation zone adjacent the orifices, the accumulation zone having a cross-sectional area which increases from the exit area of the throat to a product discharge zone remote from the orifices in a downstream direction.
    Type: Grant
    Filed: August 9, 1988
    Date of Patent: September 4, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Norman E. Luker
  • Patent number: 4934916
    Abstract: A perforated granulating plate construction in which conically tapering inlet channels are connected to several outlet channels, the collective cross-sectional area of the outlet channels being substantially equal to the cross-sectional area at the outlet of the associated inlet channel. The outlet channels form an angle of inclination with respect to the longitudinal axis of the associated inlet channel and the discharge outlets of the outlet channels are arranged in a plane about an axis of symmetry which is coincident with the longitudinal axis of the inlet channel.
    Type: Grant
    Filed: March 1, 1989
    Date of Patent: June 19, 1990
    Assignee: Werner & Pfleiderer GmbH
    Inventor: Friedrich Lambertus
  • Patent number: 4894191
    Abstract: Polyolefin foams which have a density of from 30 to 300 g/l, do not exhibit after-shrinkage and possess taut cells are prepared by letting down a polyolefin/blowing agent gel, the latter first being let down to 0.1-10 bar gage pressure and the foam being kept at this pressure until it has cooled to at least 20.degree. C. below the expansion temperature.
    Type: Grant
    Filed: March 4, 1988
    Date of Patent: January 16, 1990
    Assignee: BASF Aktiengesellschaft
    Inventors: Hermann Tatzel, Ludwig Zuern, Hans D. Zettler, Wolfgang Schneider, Gerhard Dembek
  • Patent number: 4890996
    Abstract: A continuous granulator of the double-screw type includes a mechanism by which the degree of kneading can be controlled, and prevents lateral communication between the screw ends. A gear pump connected after the screw cylinders delivers the material to the cutting unit.
    Type: Grant
    Filed: November 18, 1982
    Date of Patent: January 2, 1990
    Assignee: The Japan Steel Works, Ltd.
    Inventor: Nobuaki Shimizu
  • Patent number: 4882105
    Abstract: An automatic control for an extruder has a temperature sensor which monitors the exit temperature of the extrudate and several pressure transducers which monitor the pressure within the extruder to control the cooking of the mash inside the extruder to ensure production of high quality extrudate. The controller monitors and controls the temperature and moisture content of the mash in the extruder by controlling the input of various ingredients and also the cooling or heating of the mash near the exit of the extruder through a heat exchanger.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: November 21, 1989
    Assignee: Beta Raven Inc.
    Inventor: Joseph A. Volk, Jr.
  • Patent number: 4874307
    Abstract: Cutting device for the high-temperature granulation of thermoplastic polymers, which includes a rotor rigidly keyed on a drive shaft, a blade-carrier disc on which a thrust bearing is applied, blades integral with said disc, and an articulated coupling inserted between the rotor and the blade-carrier disc.
    Type: Grant
    Filed: November 2, 1987
    Date of Patent: October 17, 1989
    Assignee: Montedipe S.p.A.
    Inventors: Lucia Comper, Francesco Ferrari
  • Patent number: 4861529
    Abstract: Attached to the eccentric studs (25) for supporting and positioning press rollers (20) relative to an inner surface of the die (21) of a pellet mill are levers (30). Linked to the levers (30) is an adjusting means (31) that is provided with a position controller (47) whose position measuring means is constructed as part of the adjusting means (31) for the position of the press rollers (20). In this fashion, the gaps between press rollers (20) and die (21) can be regulated very exactly from the outside.
    Type: Grant
    Filed: April 25, 1988
    Date of Patent: August 29, 1989
    Assignee: Gebruder Buhler
    Inventors: Werner Groebli, Hugo Hegelbach, Hanspeter Schaffner
  • Patent number: 4856974
    Abstract: A die assembly for plastic pelletizing apparatus of the type including a cooling bath into which the plastic is extruded. The die assembly includes a heated main body having first and second oppositely disposed exterior faces connected by a plurality of relatively small extrusion passageways. A layer of thermal insulation material overlies the second face, and a cover member having an outer surface adapted to be exposed to the cooling bath is positioned over the thermal insulation material and joined to the main body. Wear resistant insert members formed from a material having a higher coefficient of thermal conductivity than the material from which the cover member is made extend from the outer surface of the cover member through the layer of insulation into the main body. Extrusion outlet orifices are formed through the insert members and define continuations of the extrusion passageways of the main body.
    Type: Grant
    Filed: June 8, 1988
    Date of Patent: August 15, 1989
    Assignee: Rogers Tool Works, Inc.
    Inventor: John R. Wolfe, Jr.
  • Patent number: 4850835
    Abstract: A cooling device for plastic granulate which is formed by cutting plastic strands emerging from a nozzle plate of an extruder and is fed to a stream of cooling water which adjoins the nozzle plate in the region of a cutting device. A pipe conducts the stream of cooling water containing the granulate to a granulate-water separator. In order to obtain a well-defined, infinitely adjustable dwell time of the granulate in the stream of cooling water, the pipe is essentially developed as a vertically arranged riser having a larger cross section passage area than that of the pipe itself. The upper outlet end of the riser is connected to the suction side of a feed pump, which serves as a section pump, and to a suction pipe which has an end connected to ambient atmosphere. A regulating valve is connected in the suction pipe. The delivery side of the feed pump communicates with the granulate-water separator.
    Type: Grant
    Filed: August 25, 1987
    Date of Patent: July 25, 1989
    Assignee: Werner & Pfleiderer GmbH
    Inventor: Joachim Rudolph
  • Patent number: 4846644
    Abstract: The present invention is directed to a whirlpool type high speed cooler comprising a cooling cylinder having a bottom drain hole. An upper chamber, a circular channel and a cooling chamber are provided within the cooling cylinder by plurality of plates. The circular channel is capable of forming a column of cooling water about the inner walls of the cooling chamber and has holes and guide plates adjacent to the inner wall cooling cylinder for this purpose. A convex head drum extending laterally at upper portion of the cooling chamber is provided for guiding water into the circular channel through the holes and against the guides in the circular channel thereby creating a whirlpooling column of cooling water about the inner wall of the cooling chamber. A revolving plate located in the cooling cylinder has a plurality of inclined cutter blades at its circumference. A mold is arranged in the upper chamber of the cooling chamber and abuts the revolving plate.
    Type: Grant
    Filed: June 28, 1988
    Date of Patent: July 11, 1989
    Inventor: Ping-Ho Lin
  • Patent number: 4824352
    Abstract: In accordance with the subject invention an apparatus is provided which is capable of directly pelletizing a nonparticularized material without substantially destroying the fibrous nature of the material during pellet formation. The apparatus comprises a pair of horizontally-extending cylindrical dies, mounted in parallel planar relation for rotation in opposite directions. The dies are spaced closely apart to form a finely spaced intermeshing nip therebetween, for compressively pelletizing the nonparticularized material. The dies are rotated at a predetermined rate of rotation. Each die includes a horizontally-extending hollow central interior chamber for receiving the compacted pellets. Passageways radially-extend from the hollow central interior chamber to the outer circumference of the dies.
    Type: Grant
    Filed: October 16, 1987
    Date of Patent: April 25, 1989
    Inventors: Richard S. Hadley, Kenneth A. Cade
  • Patent number: 4803035
    Abstract: A process for preparing composite films comprising at least one layer of a first plastic polymer and a substrate of a second polymer/first plastic polymer composition by intimately mixing about 15 to about 90 wt. % of first plastic polymer and about 10 to 85 wt. % of the second polymer, extruding the mixture through a film die while cooling at least one surface of the die outlet at least about 10.degree. C. below the melting point of the plastic polymer and cooling the film. In a preferred embodiment the first plastic polymer has a semi-crystalline or crystalline melting point which is at least 10.degree. C. above the softening or melting point of the second polymer.A sandwich type laminate comprising two outer skins of first plastic polymer enclosing a core comprising a blend of first plastic polymer and second polymer can be prepared by cooling both die outlet surfaces. Where a blown film die is utilized the inner and outer die layers must be cooled to accomplish this end.
    Type: Grant
    Filed: December 16, 1985
    Date of Patent: February 7, 1989
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Edward N. Kresge, Donald R. Hazelton
  • Patent number: 4802838
    Abstract: On an extruder for extruding foodstuffs a cutting means consisting of rotatable blades (36, 38, 40, 41) is provided. With the aid of these blades an extruded strand emerging from the nozzle (12) can be cut off or structured at the surface. The cutting blades are driven synchronously.
    Type: Grant
    Filed: November 4, 1986
    Date of Patent: February 7, 1989
    Inventor: Heinz Schaaf
  • Patent number: 4801627
    Abstract: Vinyl chloride (VC) resins, particularly poly(vinyl chloride) (PVC) and chlorinated poly(vinyl chloride) (CPVC) are reinforced with glass fibers which have been sized with a particular aminosilane coupling agent and a particularly characterized basic film former. At the processing temperature of VC resin, containing a stabilizer against degradation during thermoforming, for example in an extruder, or on a mixing mill used to blend the resin with sized glass fibers, a reaction occurs between an aminosilane coupling agent and the VC resin which reaction involves C.dbd.C bonds in the homopolymer, provided the polymer film former in the size is more basic than poly(vinyl acetate) ("PVA"). The film former catalyzes the thermal dehydrohalogenation of the VC homopolymer at the fiber-resin interface so as to generate allylic Cl moieties in chains of the homopolymer, which moieties react with the amine groups of the aminosilane.
    Type: Grant
    Filed: August 18, 1986
    Date of Patent: January 31, 1989
    Assignee: The B. F. Goodrich Company
    Inventors: Douglas B. Rahrig, Angelo J. Magistro, Richard G. Parker
  • Patent number: 4769289
    Abstract: Free-flowing plural extrudates of a polar ethylene interpolymer, and method of preparing the same. The extrudates are essentially coated with about 0.001-2 percent, by weight of the composition, fumed silica, preferably about 0.025-0.05 weight percent. The fumed silica has an average primary particle size of about 5-25 millimicrons, a surface area of about 200-250 m.sup.2 /g, and is substantially amorphous and non-porous. The interpolymer has interpolymerized therein polar monomer, such as acrylic acid, n-butyl acrylate, vinyl acetate, or the like, in an amount so that the untreated extrudates have high block. The extrudates are treated by admixture with the silica or by contact with an aqueous dispersion of about 0.01-10 wt. % silica. When the interpolymer contains .alpha.,.beta.-ethylenically unsaturated carboxylic acid, the extrudates are optionally surface neutralized with a base.
    Type: Grant
    Filed: September 13, 1985
    Date of Patent: September 6, 1988
    Assignee: The Dow Chemical Company
    Inventors: Laura A. Kelly, Kenneth L. Bryce
  • Patent number: 4764100
    Abstract: A perforated plate construction for the underwater granulating of plastic strands comprising a base member with a melt distribution channel and a plurality of inlet channels connected to the melt distribution channel and to extruder nozzles of a cutting plate. The base plate is heated in the region of the inlet channels. Between the base member and the cutting plate is an insulating layer through which the extruder nozzles extend. In order to permit compensation for thermal expansion in the cutting plate without damage to the cutting plate and the insulating layer, the latter is formed as an air gap which is substantially coextensive with the cutting plate in the transverse direction of the extruder nozzles. The cutting plate is supported on the base plate by a plurality of tubular support elements which are separate from each other and freely extended through the air gap.
    Type: Grant
    Filed: September 5, 1986
    Date of Patent: August 16, 1988
    Assignee: Werner & Pfleiderer GmbH
    Inventor: Friedrich Lambertus
  • Patent number: 4759889
    Abstract: In a pelletizing operation in which a synthetic thermoplastic polymeric material is reduced to particulate form, automatic startup of the flow of cooling fluid to the cutting chamber associated with the pelletizing operation is provided so as to insure that the flow of the cooling fluid is started at the time required.
    Type: Grant
    Filed: October 19, 1984
    Date of Patent: July 26, 1988
    Assignee: Phillips Petroleum Company
    Inventor: Raymond G. Voss
  • Patent number: 4752196
    Abstract: A die assembly for plastic pelletizing apparatus of the type including a cooling bath into which the plastic is extruded. The die assembly includes a heated main body having first and second oppositely disposed exterior faces connected by a plurality of relatively small extrusion passageways. A layer of thermal insulation material overlies the second face, and a cover member having an outer surface adapted to be exposed to the cooling bath is positioned over the thermal insulation material and joined to the main body. Wear resistant insert members formed from a material having a higher coefficient of thermal conductivity than the material from which the cover member is made extend from the outer surface of the cover member through the layer of insulation into the main body. Extrusion outlet orifices are formed through the insert members and define continuations of the extrusion passageways of the main body.
    Type: Grant
    Filed: May 22, 1986
    Date of Patent: June 21, 1988
    Assignee: Rogers Tool Works, Inc.
    Inventor: John R. Wolfe, Jr.
  • Patent number: 4747767
    Abstract: An apportioning apparatus, particularly for dispensing discrete metered quantities of comestible material, such as sausage meat, wherein a cutter is first moved parallel to a surface surrounding a nozzle outlet from which the comestible material is dispensed and wherein after cleanly cutting through the dispensed material emerging from the nozzle outlet, the cutter is advanced in a direction away from the nozzle outlet surface in order to effect a clean cutting process with the cutter then being returned to its initial position to commence a further cutting operation. The cutter is mounted to be driven and guided by an articulation mechanism which includes a power cylinder device and metering gear pumps operate to dispense the comestible material through one or a plurality of outlet nozzles at which the material is cut.
    Type: Grant
    Filed: December 19, 1986
    Date of Patent: May 31, 1988
    Assignee: Karl Schnell Maschinenfabrik
    Inventor: Karl Schnell
  • Patent number: 4728276
    Abstract: An underwater pelletizer providing more efficient formation of uniform size pellets including the provision of a taper on the die holes so that polymer will freeze near the exit and form an insulated die hole and a resultant cylindrical die hole for smooth polymer flow, axially movable ball bearing assemblies to support the pelletizer shaft in a housing, a threaded assembly with a thrust bearing to axially adjust the pelletizer shaft for compensating for blade wear, radial clearance for the outer race of the thrust bearing to eliminate preloading of the axially movable ball bearings, a gear coupling between the shaft and driving motor to permit axial movement of the shaft for blade adjustment, and a spring support for the pelletizer, all of which cooperate to form an effective underwater pelletizer which will efficiently produce uniform plastic pellets.
    Type: Grant
    Filed: January 31, 1986
    Date of Patent: March 1, 1988
    Assignee: Gala Industries, Inc.
    Inventors: General J. Pauley, Donald W. Smith, Dennis M. Chaney, Samuel F. Hannah, J. Wayne Martin
  • Patent number: 4728275
    Abstract: Multi-bladed disc cutter for cutting into pellets thermoplastic material extruded from a die plate of an underwater pelletizer, wherein the blades of the cutter are integrally formed on the periphery of a backplate and radially project therefrom, the sidewalls of the blades being integrally connected by shroud members to provide added strength against bending and twisting of the blades under load. Perforations are provided in the shroud members and backplate to permit passage of water to cool and flush away the cut pellets. Additionally, integrally formed blades may be arranged in concentric circles inwardly of the periphery of the backplate. The integral of the disc cutters avoids weakening and misalignment of the blades, saves space and permits a greater number of cutting edges than is possible in disc cutters wherein the blades are fastened to a hole by bolts. Casting the cutter integrally with its blades permits off-line grinding for final alignment purposes.
    Type: Grant
    Filed: September 18, 1986
    Date of Patent: March 1, 1988
    Assignee: ARCO Chemical Company
    Inventors: Robert J. DiLullo, David E. Ofstein
  • Patent number: 4720251
    Abstract: An extrusion die assembly for a pelletizing apparatus including a die body, a die insert carried by the die body, the die insert having a die plate with a die plate face and a die plate back surface, there being a plurality of extrusion ports through the die plate face extending from the face to the back surface, the die insert further having a plurality of extrusion port formations such as tubes projecting from the die plate back surface and defining a plurality of extrusion passageways, each of said extrusion ports being in register with a respective one of said passageways, the tubes and the die plate comprising a monolithic structure formed from a unitary piece of material, and a heating jacket formed at least partially by the die body, at least a portion of the tubes being received in the heating jacket.
    Type: Grant
    Filed: October 30, 1986
    Date of Patent: January 19, 1988
    Assignee: Muesco Mallay Houston Inc.
    Inventors: John B. Mallay, A. J. Johnson
  • Patent number: 4710113
    Abstract: An apparatus for granulating thermoplastics materials comprising a nozzle plate and a cutter device in which the spacing between these integers can be pre-set and accurately maintained. This is achieved by isolating the component parts of the granulation apparatus, particularly a housing for the cutter device, which is subjected to variable thermal expansion, from the components which locate the cutter device in front of the nozzle plate.
    Type: Grant
    Filed: November 21, 1986
    Date of Patent: December 1, 1987
    Assignee: Hermann Berstorff Maschinenbau GmbH
    Inventor: Jurgen Voigt
  • Patent number: 4704080
    Abstract: The present invention provides a matrix for the production of pellets from powdered, granular, fibrous or pre-compressed loose material, said matrix having a plurality of pressure canals passing therethrough through which the loose material is forced and having cutting means which divides up the pressed material emerging from the pressure canals into pellets of predetermined length, wherein, on the exit side of the matrix, there are present flanges running between the pressure canals with a constant distance from one another, between which flanges sections of the cutting means extend up to the exit ends of the pressure canals.
    Type: Grant
    Filed: August 20, 1986
    Date of Patent: November 3, 1987
    Assignee: SKW Trostberg Aktiengesellschaft
    Inventors: Kurt Stork, Peter Reitsamer, Richard Schultz
  • Patent number: 4702868
    Abstract: Moldable foam beads comprising a silane-crosslinked polyolefin foam are produced by mixing a composition comprising a silane-modified polyolefin (such as a silane-grafted polyethylene) and a silanol condensation catalyst in an extruder to produce a melt, then injecting a blowing agent into the melt at a rate effective to produce a desired foam density in the extrudate; extruding and cutting the melt to form foam beads; and exposing the foam beads to moisture to produce silane crosslinking of the polyolefin foam.
    Type: Grant
    Filed: February 24, 1987
    Date of Patent: October 27, 1987
    Assignee: Valcour Incorporated
    Inventors: Thomas M. Pontiff, Frederick H. Collins
  • Patent number: 4678423
    Abstract: The die includes a body provided with a plurality of polymer flow channels and a plate fixed to the front surface of the body and bored at locations corresponding to each channel. An insulating layer is positioned between the body and the bored plate. The channels include a thermoregulating system for the die body. A plurality of nozzles is provided, with the nozzles being rooted inside the die body at locations corresponding to the channels. The nozzles protrude from the body itself to cross through the insulating layer and the bored plate. The nozzles are made of a metal having a thermal conductivity higher than 60 W/m.degree.K.
    Type: Grant
    Filed: January 31, 1985
    Date of Patent: July 7, 1987
    Assignee: Montedison S.p.A.
    Inventor: Franco Bertolotti
  • Patent number: 4671756
    Abstract: A cutting device for the hot granulation of thermoplastic polymers comprising a blade-carrying disc rigidly keyed onto the driving shaft and blades not rigidly mounted onto said disc, each blade being provided with a system which pushes it against the cutting plate and being integral with a sliding block which slides on said plate with indirect friction.
    Type: Grant
    Filed: September 12, 1985
    Date of Patent: June 9, 1987
    Assignee: Montedison S.p.A.
    Inventor: Franco Bertolotti
  • Patent number: 4671914
    Abstract: The invention relates to the production of granulates by using a tabletting machine comprising at least one top punch and one bottom punch which co-operate with a die formed with a bore, the top punch being displaceable into the bore from outside to compress powder accommodated in the bore and the bottom punch displaceable in the bore being displaced within the bore for ejecting the powder compressed into a tablet, the tabletting machine additionally comprising a powder feed unit which introduces the powder into the bore when the top punch is in its raised position. According to the invention, a perforated plug in the bore of the die in conjunction with a granulate stripping, transporting and collecting system arranged beneath the lower end face of the perforated plug is used instead of the displaceable bottom punch for producing granulates.
    Type: Grant
    Filed: April 30, 1986
    Date of Patent: June 9, 1987
    Assignee: Ludwig Heumann & Co. GmbH
    Inventors: Josef Prochazka, Jochen G. von Gratz
  • Patent number: 4663099
    Abstract: An extruder head 1 for molten material such as polymer has a die plate 6 orificed at 5, rotating blades 11 sweeping over the die plate to operate and fling outwards emerging short lengths 22 of molten material, and a surrounding freestanding wall or curtain of high-pressure water 14 around the blades to entrap and cool separate cut lengths without agglomeration. The wall of water can be formed of merging, or overlapping, flat jets from nozzle 13, and must be essentially uninterrupted viewed from the center of the die plate.
    Type: Grant
    Filed: March 21, 1985
    Date of Patent: May 5, 1987
    Assignee: Extrudaids Limited
    Inventor: Robert Marven
  • Patent number: 4652226
    Abstract: The continuous production of electrode material consisting of pitch, coke dust and coke particles of variable sizes comprising the steps of mixing and kneading the components in a horizontally arranged mixing and kneading device. An extruder is provided at the output end of the mixing and kneading device and connected with the same by way of a vertically arranged chute. The rotation of the extruder is controlled by a sensoring device provided in the vertically arranged chute. A lateral ejector orifice provided in the chute is shut off by means of an ejector flap subject to the influence of a control device; this in turn also exerts its influence on the extruder drive. The forming operation is completely separated from the mixing and kneading process, so that no mutual influencing can take place.
    Type: Grant
    Filed: August 30, 1985
    Date of Patent: March 24, 1987
    Assignee: Buss AG
    Inventors: Leon Chevroulet, Guy Salmon