Abstract: A thermoplastic polyurethane coated yarn having excellent adhesive strength in which hydrophobic nano-silica is mixed. The nano-silica is contained in the range of 0.2-5 parts per hundred resin (phr) and the nano-silica having a primary particle size of in a range of 1-100 nm. The thermoplastic polyurethane coating yarn mixed with the hydrophobic nano-silica of the present invention is uniformly coated with a thermoplastic polyurethane resin containing nano-silica containing a hydrophobic functional group on the surface of the core yarn, whereby the core yarn is biased to one side. Since no coating or uncoating occurs, the product quality and productivity are excellent, in addition to excellent durability and wear resistance of the thermoplastic polyurethane, mechanical strength and chemical resistance are improved.

Abstract: An apparatus has a particle and/or fiber-making device and a foraminous endless belt extending in a longitudinal travel direction. A pair of horizontally spaced end rollers between which the belt is stretched horizontally receive fibers or particles from the device. A rotatable support roller between the end rollers directly engages and supports the belt, extends a full width of the belt, and has a diameter of less than 200 mm.

Abstract: Continuous compression molding process and apparatus for fabricating thermoplastic composite parts from pre-formed thermoplastic composite laminates with tooling dies have a staggered bevel feature at an entry side of the tooling dies. Staggering the length of the bevel feature in each section between bends in a surface contour along the width of the incoming edge of the tooling dies prevents excess material from being trapped and forming wrinkles in the finished thermoplastic part. The length of the taper in each section along the width of the tooling dies is aligned with a pulsed advancement distance of the pre-formed part.

Abstract: A charging member includes a conductive support, and a conductive elastic layer that is provided on an outer peripheral surface of the conductive support and includes a rubber material and inorganic particles, and in which an average dispersion degree of aggregates of the inorganic particles is 95% or greater and a maximum particle diameter of the aggregates of the inorganic particles is 200 ?m or less.

Abstract: Embodiments disclosed herein include cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow. A cushioning assembly for a cushion provides cushioning and support for a user. Thermoplastic elements are encapsulated within a thermoset matrix to provide additional support at specific sections of the cushion. The shape and location of the thermoplastic elements may be configured to provide the support and cushioning characteristics desired by a user. The thermoplastic elements may include air passageways in communication with the outside. In this manner, support is provided precisely where needed for the user, the weight and expense of the cushion is reduced by eliminating expensive redundant support, and the heat and humidity that can cause user discomfort is reduced.

Abstract: In order to allow a friction drive belt to have an effect of reducing slip noise produced between the belt and pulleys for a long period even when the belt gets wet with water or suffers from wearing out, a V-ribbed belt B as the friction drive belt includes a belt body 10 made of a rubber composition and configured to be wrapped around the pulleys to transmit power. The surfaces of V-shaped ribs 15 serving as a pulley contact-side surface of the belt body 10 are covered with a fabric layer 16 which is integrated with the surfaces of V-shaped ribs 15, and the fabric layer 16 retains powder 17 embedded between fibers of the fabric layer 16 and integrally stuck.

Abstract: The present invention provides a prepreg comprising: a primary pre-pregnant made of a reinforced fiber substrate and an epoxy resin composition containing at least epoxy resin and thermoplastic resin impregnated into the reinforcing fiber that forms the reinforced fiber substrate; and a surface layer made of epoxy resin composition containing at least an epoxy resin and an epoxy resin-soluble thermoplastic resin that dissolves in the epoxy resin, the surface layer being formed on one or both surfaces of the primary prepreg; the prepreg being characterized in that only one of either the epoxy resin composition of the primary prepreg or the epoxy resin composition of the surface layer contains a hardening agent for an epoxy resin.

Abstract: An process for producing thin silicone by extrusion of a layer of silicone. The silicone layer may be extruded onto a substrate layer. The silicone layer and the substrate layer may be extruded together out of an extrusion die.

Abstract: A method and apparatus for making a preassembly of built in sealant useful in tire manufacturing. The method of making the preassembled sealant includes extruding a center strip and at least two axially outer strips of a sealant onto a first conveyor belt; wherein the center strip and the axially outer strips are in a side by side adjacent relationship. Conveying the center strip onto a second conveyor while the axially outer strips are conveyed on the first conveyor belt towards the end of the belt, wherein the center strip has two outer edges, wherein a divider strip is applied to each other edge in a continuous manner, wherein the center strip is then conveyed onto the axially outer strips and then stitched together forming a preassembled component.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: A process for sheathing at least one cord with a plastic or thermoplastic material using a cord sheathing device comprising a guiding device for the at least one cord arranged at an inlet of the cord sheathing device and leading to a central chamber connected by a duct to an extrusion device that can deliver the material under pressure in a viscous condition, an outlet die having a given calibration section S1 for at least one sheathed cord, and at least one mobile die having a calibration section S2 smaller than the given calibration section S1, wherein each mobile die is moved in the travel direction of the at least one cord by an actuator that passes through the central chamber and has a passage that allows the central chamber to communicate with the interior space of the mobile die.

Abstract: Fiber-reinforced composite posts are produced having high strength and high radiopacity. In a method of manufacturing the fiber-reinforced composite posts, fibers are pulled through filled resin and heat is applied at various steps in the process to provide high strength and optimal radiopacity.

Abstract: A device for continuously sheathing a ply of threads, said ply being formed by an array of approximately mutually parallel threads. The device includes a thread guide, a coating chamber into which a first feed channel and a second feed channel run, which are independent of each other, connected to a first feed device and to a second feed device respectively and capable of delivering a first material and a second material under pressure and with a defined flow rate, and the outlets of which channels are placed above and below the plane of the ply of threads, and an output die. Pressure-measuring device, connected to a controller for controlling the pressure of each of the feed devices, are placed in the coating chamber facing and in line with each other, on either side of the plane of the ply and in the immediate vicinity of the outlet for the feed channels.

Abstract: Disclosed is a photosensitive resin composition for flexographic printing plates containing a thermoplastic elastomer (A), a polymer (B) mainly composed of butadiene, a photopolymerizable unsaturated monomer (C) and a photopolymerization initiator (D) (which composition substantially contains no hydrophilic polymers). In this photosensitive resin composition for flexographic printing plates, the number average molecular weight of the polymer (B) is not less than 10,000 and not more than 60,000, and the 1, 2 vinyl content in the total double bonds of the polymer (B) is not more than 25%.

Abstract: The invention relates to a method for producing extrudates comprising a first profiled section (1) made of an elastomer material and a second profiled section (13) that is connected to the first profiled section (1). In said method, the first profiled section (1) made of the elastomer material is first extruded and is then fully cured, whereupon a second profiled section (13) made of a thermoplastic material is extruded onto the first profiled section (1). The invention further relates to an extruded profiled element comprising a first profiled section (1) and a second profiled section (13) that is connected to the first profiled section (1). The first profiled section (1) is made of an elastomer material while the second profiled section (13) contains a thermoplastic material.

Abstract: A heat trace assembly is provided that includes a heat trace section, an insulation jacket surrounding the heat trace section, and a plurality of standoffs disposed between the heat trace section and the insulation jacket. A corresponding plurality of passageways are formed between the heat trace section and the insulation jacket and between the plurality of standoffs. The standoffs can be a part of the insulation jacket and/or the heat trace section, and the standoffs can furthermore be integrally formed with or separately attached to the insulation jacket and/or the heat trace section.

Abstract: Described are antimicrobial strands comprising a) thermoplastic elastomer, b) polymer having a melting point of at least 10° C. below the melting point of the thermoplastic elastomer and c) halogenated phenol. These strands are notable for an excellent antimicrobial effect, which survives repeated washing.

Abstract: In a molded composite article formed by directly bonding a resin member comprising a polyamide-series resin to a resin member comprising a thermoplastic polyurethane-series resin, the polyamide-series resin comprises a polyamide block copolymer containing (A) a polyether segment having at least one terminal imino group. The polyamide-series resin may comprise a polyamide-series resin having a free amino group in a concentration of not less than about 10 mmol/kg. The molded composite article is producible, for example, by heating at least one of the polyamide-series resin and the thermoplastic polyurethane-series resin to bond the former to the latter. Thus obtained molded composite article is suitable for a member of a shoe and an industrial roll. In such a process, the polyamide-series resin member and the thermoplastic polyurethane-series resin member both of which are different in nature from each other can be directly and firmly bonded together.

Abstract: Thermosetting adhesive compositions for use in e.g., particleboard or fiberboard, wherein the compositions comprise a blend of a protein-based component and a polymeric quaternary amine cure accelerant, can provide the fast tack-building and curing, as well as ultimately good bonding characteristics normally associated with synthetic resin compositions. Preferably, the polymeric quaternary amine cure accelerant is the reaction product of a polyamidoamine and epichlorohydrin.

Abstract: Polyetherester elastomers comprising about 25 to about 59 weight percent poly(trimethylene ether) ester soft segments and about 41 to about 75 weight percent hard segments, wherein the poly(trimethylene ether) ester soft segments are derived from poly(trimethylene ether) glycol having a number average molecular weight of about 600 to about 2500. Compositions thereof and articles made therefrom are disclosed.

Abstract: A method for manufacturing a composite material is disclosed, and the method includes providing a sheet object, submerging the sheet object in a thermosetting resin to form a compound, rolling up the compound to a hollow formation, stuffing a substance into the hollow compound, and heating up and solidifying.

Abstract: Elastic metal/textile composite cord (C-1) having two layers (Ci, Ce) of 1+N construction, formed from a core or inner layer (Ci) comprising a textile core thread (10) of diameter d1 and a metal outer layer (Ce) of N wires (12) of diameter d2 wound together in a helix with a pitch p2 around the layer Ci, said cord being characterized in that it has the following characteristics (p2 in mm): As>1.0%; At>4.0%; Af>6.0%; d1>1.1d2; 4<p2<14; and the core thread (10) is a textile fibre and is embedded in a sheath (11) of diene elastomer composition, As being the structural elongation of the composite cord, At its total elongation at break, and Af being the elongation at break of the textile fibre. Use of such a cord for the reinforcement of tires, for example in the belt of these tires.

Abstract: A thermoformable sheet can comprise: a cap layer comprising a combination of a bisphenol cyclohexylidene polycarbonate and a cycloaliphatic polyester copolymer, and a base layer comprising polycarbonate. A method for making an article can comprise: melting a polycarbonate in an extruder, forming a molten combination of a bisphenol cyclohexylidene polycarbonate and a cycloaliphatic polyester copolymer, and coextruding the molten combination and the polycarbonate to form a sheet.

Abstract: System for drying a tissue or hygiene web. The system includes a permeable structured fabric carrying the web over a drying apparatus. A permeable dewatering fabric contacts the web and is guided over the drying apparatus. A mechanism is used to apply pressure to the permeable structured fabric, the web, and the permeable dewatering fabric at the drying apparatus. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.

Abstract: A method is provided for manufacturing an upper reveal that conforms to a curved portion of a window opening of a motor vehicle door frame. The upper reveal is formed from TPV and a carrier. The method includes the steps of: co-extruding the TPV with the carrier; curing the TPV to form the upper reveal; heating the upper reveal to a temperature greater than a heat deformation temperature of the TPV; and bending the upper reveal to conform to the curved portion of the window opening of the motor vehicle door frame.

Abstract: A hose for use in bio-pharmaceutical applications includes an innermost tubular layer made from a fluoropolymer material. The tubular layer has an inner, relatively smooth and pure surface that defines an opening for transfer of various media. A layer of silicone is disposed next to an outer surface of the innermost tubular layer through use of, for example, an extrusion method. The outer surface of the tubular layer may first be modified by various treatments or chemicals to facilitate the adhesion of the silicone layer thereto. The silicone material may be solid or foamed. A reinforcement layer may be disposed adjacent to an outer surface of the silicone layer. The reinforcement layer may be formed of a wire braid having gaps. An outer jacket of silicone may be attached to the reinforcement layer and to the inner silicone layer through the gaps in the reinforcement layer.

Abstract: A medical device, at least a portion of which is formed from a polymer composition including at least one liquid crystal block copolymer having at least one A block and at least one B block wherein the A block is a liquid crystal polymer block formed of repeating units comprising mesogenic groups and the B block is a non-liquid crystal polymer block.

Abstract: A method for manufacturing a compound construction element, in an extrusion process wherein a composite material is pressed through an extrusion die, which composite material includes a matrix of thermoplastic synthetic material including wood particles or other, cellulose containing particles in a content on the order of 50% by weight or more, wherein also one or more elongated additional elements are passed through the extrusion die, which additional elements are brought into tight engagement with the composite material, after which the compound element is shaped and preferably cooled in a die.

Abstract: An apparatus and process for continuously and endlessly vulcanizing a hose is disclosed and claimed. Pressurized air or other gas is intermittently supplied through a woven jacket, a mandrel, a check valve and into the interior of an extruded rubber hose. The hose is sealed as it is pulled over the mandrel. Pinch rollers seal the other end of the hose. One or more non-contact heaters vulcanize the hose from outside-in. Pressurizing the inside of the hose maintains proper diametrical dimensions of the hose.

Abstract: A medical device, at least a portion of which is composed of a polymeric material in which the polymeric material is a melt blend product of at least two different thermoplastic polymers, one of the thermoplastic polymers being a thermoplastic liquid crystal polymer (LCP) having a melting point of less than 250° C. The portion of the device made from the melt blend may be a catheter body segment or a balloon for a catheter. The LCP blends suitably also include a non-LCP base polymer having a melting point in the range of about 140° C. to about 265° C.

Abstract: The present invention relates to a nonwoven substrate, and specifically to a nonwoven substrate imparted with a three-dimensional image, wherein the three-dimensional nonwoven substrate is particularly suited as a support substrate for a PCB (Printed Circuit Board) and similar application. By the utilization of a hydroentangled, three-dimensionally imaged support substrate impregnated with a durable resinous matrix, PCB's, and similar applications, can be imparted with unique and useful performance properties, to improve structural performance.

Abstract: The present invention relates to a thermoplastic styrenic resin composition comprises a styrenic copolymer comprising 15-100 parts by weight of a unit derived from a styrenic monomer (i-1), 0-45 parts by weight of a unit derived from a vinyl cyanide monomer (i-2), 0-40 parts by weight of a unit derived from a copolymerizable vinyl monomer (i-3) other than the above monomers, and 0.0005-1.0 parts by weight of a unit derived from a polyfunctional maleimide monomer, all based on 100 parts by weight of the total amount of (i-1) to (i-3). The thermoplastic styrenic resin composition manufactured in the present invention is excellent in processability. The rubber modified thermoplastic styrenic resin composition of the present invention gives a good heat stability, impact strength, fluidity and other mechanical properties. In addition, it also gives a uniform wall thickness, and the gloss on the surface of injected products after painting process is excellent.

Abstract: A synthetic leather made of a nonwoven fabric impregnated and/or coated with a polymer, with a surface weight of 100 to 500 g/m2, and a tensile strength greater than 300 N/5 cm in the lengthwise and the crosswise direction, where the nonwoven fabric is made up of melt-spun multi-component endless filaments, aerodynamically stretched and directly laid up to form a nonwoven material, having a titer less than 2 dTex, and wherein the multi-component endless filaments, after preliminary bonding, are split and bonded by at least 90% to produce supermicro endless filaments having a titer less than 0.2 dTex.

Abstract: A method of forming a stretch composite with one or more elastomeric members disposed on at least one region of an extensible substrate to provide stretch properties to a targeted region of the substrate is disclosed. The composite has been incrementally stretched to at least partially break up the structure of the substrate in order to reduce its resistance to stretch. The stretch composites are useful for disposable and durable articles, such as disposable absorbent articles including diapers, pull-on diapers, training pants, incontinence briefs, catamenial garments, baby bibs, and the like, and durable articles like garments including sportswear, outerwear and the like. Methods of making such stretch composites are also disclosed.

Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.

Abstract: A gasket integrated with a cover wherein a gasket material composed of a thermoplastic elastomer composition is integrally fixed to the cover having a shape of multistep contraction over at least two contraction steps, a gasket wherein the cover and the gasket are integrally molded and after molding, are subjected to a heating treatment at a temperature not lower than the temperature at which an adhesive component in materials constituting the gasket initiates crystal fusion or glass transition, or a gasket wherein the cover and the gasket are integrally molded and a covering layer composed of a fluoropolymer is formed on the gasket surface on atmospheric side are proposed. According to the present invention, a gasket integrated with a cover for a hard disc device which gasket is excellent in adhesive property and productivity, and is minimized in permeability and penetration of substances is provided.

Abstract: The present invention provides a stable material having enhanced extensibility and a method for making the same. A tensioning force is applied to a neckable material to neck the material. The necked material is then subjected to mechanical stabilization to provide a stabilized extensible necked material. The stabilized extensible necked material is easily extended in a direction parallel to the direction necking.

Abstract: A method of manufacturing a single use processing substrate includes the step of extruding a first layer having ridges and troughs between the ridges. The method further includes the steps of placing a second layer into the troughs while the first layer is pliant and compressing the pliant ridges so that the second layer is bound into the troughs.

Abstract: Disclosed is fiber-reinforced thermoplastic resin pellets that satisfy the quality stability (homogeneous impregnation, deterioration prevention of reinforcing fiber) of the molding material and the strength performance of the molded product, using natural discontinuous fiber as the reinforcing fiber, and a manufacturing method of the pellets. A plurality of spun yarns with No. 5 to 80 counts are twisted 10 to 200 turns/m and pultruded when fiber-reinforced thermoplastic pellets containing natural fiber as the reinforcing fiber are manufactured by the impregnating pultrusion method.

Abstract: An elastic composite sheet of the present invention has an extensible nonwoven fabric, and a thermoplastic elastomer layer bonded to one face of this extensible nonwoven fabric. The extensible nonwoven fabric is one acquired by applying extensibility giving work such as pleating work to a nonwoven fabric including non-elastic fibers, and has elongation of equal to or larger than 100% in at least one direction. The thermoplastic elastomer layer is bonded to the extensible nonwoven fabric in a pattern having a directional property in a direction in which the extensible nonwoven fabric has the elongation of equal to or larger than 100%.

Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.

Abstract: A rug underlay comprising a fiber batting needle-punched to a core thickness of 0.25 to 0.5 inch with one side being flame-treated to produce a surface of matted melted fibers with random stiff spikes of fiber projecting upwardly therefrom; and the other side being coated with a rubber material. The process for making same includes passing the core beneath burners about 4-8 inches therebelow and the burners produce about 20,000 BTU's /hour/foot of burn length measured transversely of the core.

Abstract: The present invention relates to a method intended for heat insulation of a pipe (1), comprising the following successive stages:

Abstract: The uneven surfaces of wood-based materials such as chipboard may be improved by applying a formable coating material, smoothing and/or modelling the coating material to achieve a smoother surface, and heating the coating material to form closed pores while maintaining the smoothed surface intact. Decorative and flexible layers may also be applied to such surfaces in this manner.

Abstract: A visual effect, such as a granite-look, is produced in a thermoplastic product by directly applying a sufficient amount of at least one color-containing thermoplastic resin system to the surface of an extruded sheet of a thermoplastic resin. The color-containing thermoplastic resin system is applied onto the extruded sheet after it emerges from the die and prior to it entering the rollstack.

Abstract: A targeted elastic laminate material having different zones of tension across a width of a material roll and methods for making the same. At least two polymers or polymer blends having different set properties are used to produce varying tension zones across the material. The targeted elastic laminate material has elastic properties that provide improved fit characteristics to disposable personal care products, while maintaining a flat roll profile that allows the material to be easily processed at a high speed.

Abstract: A method of manufacturing flexible belts from fibers. Fibers that form the flexible belt are soaked with a liquid elastomer. The liquid elastomer soaked fibers are formed into the shape of a belt, beneficially by wrapping the fibers around a mandrel. The belt-shaped and soaked fibers are then cured. Multiple layer flexible belts can be formed by soaking fibers with a first liquid elastomer, wrapping those fibers around a mandrel, and then curing the mandrel to form a belt layer. Then, fibers are soaked with a second liquid elastomers. Those soaked fibers are then wrapped around the mandrel/belt layer. The fibers soaked with the second elastomer are then cured, forming a belt having two layers. The formed belt is then removed from the mandrel. The fibers and liquid elastomer(s) are beneficially chosen to introduce desirable belt properties.