Including Roller-type Shaping Surface (e.g., Calendering, Etc.) Patents (Class 264/173.1)
  • Patent number: 7727439
    Abstract: A method for making a printing blanket having an outer lithographic layer and at the back, on the side opposite to the lithographic layer, a layer made of polymer material, entails providing polymer material that can be rectified, and then rectifying the polymer material to help control a thickness of the blanket. The invention is useful in the field of printing machines.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: June 1, 2010
    Assignee: Macdermid Graphic Arts SA
    Inventors: Jean-Pierre Moscato, José Risquez, Denis Hertzog, Jerzy Kuczynski
  • Patent number: 7700018
    Abstract: A process for extruding a thin positive electrode sheet having at least 40%/wt of solid content for a lithium polymer battery through a single or twin screw extruder is disclosed as well as a positive electrode sheet produced therefrom. A mixture of active cathodic intercalation material, lithium salt and electronic conductive material is mixed with a polymer of the polyether family in a ratio of at least 40% of total weight into the mixing chamber of an extrusion machine and extruded through a classical sheet die into a thin cathode sheet or film onto a substrate in sheet form.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: April 20, 2010
    Assignee: Bathium Canada Inc.
    Inventors: Paul-André Lavoie, Richard Laliberté, Simon Besner, Yvon Gagnon, Martin Simoneau, Alain Vallée
  • Patent number: 7658811
    Abstract: The invention provides a process to deliver an elastomeric composition to a substrate. The elastomeric composition is cooled. The cooling also results in substantially complete transfer of the elastomeric composition from the pattern roll to the substrate with a resulting reduction in elastomer degradation.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: February 9, 2010
    Assignee: The Procter & Gamble Company
    Inventors: Kenneth Stephen McGuire, Mary Lee Amirpour, Urmish Popatlal Dalal, Fred Naval Desai, Charles Bruce Lambert, David Richard Tucker
  • Patent number: 7651645
    Abstract: A continuous forming apparatus for molding foam material into foam products that includes a first endless belt and a second endless belt that cooperates with the first endless belt to mold the foam material. The continuous forming apparatus may also include a first plurality of cleats and a second plurality of cleats opposed to the first plurality of cleats that support the first endless belt and the second endless belt respectively. The first plurality of cleats may include a three-dimensional abutment surface that provides transverse and lateral support to the first endless belt. Additionally, the continuous forming apparatus may include a first frame disposed to support the first plurality of cleats, a second frame disposed to support the second plurality of cleats, and a drive mechanism for imparting motion to the first endless belt, the second endless belt, the first plurality of cleats, and the second plurality of cleats.
    Type: Grant
    Filed: November 6, 2006
    Date of Patent: January 26, 2010
    Assignee: Century Products, LLC
    Inventor: Zachary R. Taylor
  • Publication number: 20090234061
    Abstract: A process for producing a fluororesin sheet containing a filler includes a step of rolling a sheet-forming resin composition including a fluororesin, a filler and a processing aid at a roll temperature of from 40 to 80° C. The processing aid includes at least 30% by mass of a petroleum hydrocarbon solvent having a fractionating temperature of not higher than 120° C. based on 100% by mass of the amount of the processing aid. The fluororesin sheet so produced provides high stress relaxation properties along with high hermetic sealing properties even when the content of the fluororesin is low and the content of the filler is high.
    Type: Application
    Filed: March 19, 2007
    Publication date: September 17, 2009
    Applicant: NIPPON VALQUA INDUSTRIES, LTD.
    Inventor: Shinya Kurokawa
  • Publication number: 20090218719
    Abstract: A thin, uniform membrane comprising polymeric fibrils or a combination of fibrils and particles, wherein the fibrils have randomly convoluted cross-sections, and a process for making the membrane are disclosed. The membrane may be on the surface of a substrate as part of a composite sheet, or as a stand-alone structure.
    Type: Application
    Filed: May 14, 2009
    Publication date: September 3, 2009
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Robert Anthony Marin, Larry R. Marshall, Amanda Dawn Miller, Lewis Edward Manring
  • Publication number: 20090155529
    Abstract: Embossed sheet materials are disclosed. In accordance with the present disclosure, the embossing pattern includes at least one line element that has a gradually decreasing depth. The gradually decreasing depth has been found to alter the shadow characteristics of the embossing pattern thus creating a line in the embossing pattern that appears to decrease in line weight. The decrease in line weight is accomplished without having to change the width of the embossment, although the width can also be changed in conjunction with the depth. Being able to incorporate line weight variations into embossing patterns can dramatically improve the aesthetic appeal of the patterns.
    Type: Application
    Filed: December 14, 2007
    Publication date: June 18, 2009
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventor: Lee D. Wilhelm
  • Publication number: 20090140451
    Abstract: A roller assembly for bidirectionally dispensing and compacting a strip of a material onto a surface without requiring the roller assembly to rotate 180° to dispense the material in the reverse direction. The roller assembly comprises a first guide element, a second guide element, a third guide element, and a compacting roller. When the first guide element is in a first position, the strip of the material is fed to the second guide element. When the first guide element is in a second position, the strip of the material is fed to the third guide element. The compacting roller is malleable and substantially crowned around an outer circumferential surface of the compacting roller to provide even compaction to the strip of the material.
    Type: Application
    Filed: November 29, 2007
    Publication date: June 4, 2009
    Applicant: Spirit AeroSystems, Inc.
    Inventors: Robert Ray Wampler, Muhammad Zia Ullah
  • Patent number: 7517484
    Abstract: A method for making a vacuum packaging film includes flowing a plastic melt, from a multi-layer extruder, onto a rotating roller. The plastic melt is then cooled while simultaneously imparting a pattern, via a pattern imparting means, onto the plastic melt resulting in the vacuum packaging film.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: April 14, 2009
    Assignee: Sunbeam Products, Inc.
    Inventor: Hongyu Wu
  • Publication number: 20090092828
    Abstract: The present invention relates to a support for a recording medium comprising a substrate having a topside and a backside on which the topside is provided with at least two resin layers, the layer furthest away from said support which is most distant from the substrate comprises a copolymer of an ?-olefin and an ?,?-unsaturated carboxylic acid, an ?-olefin and an ester of an ?,?-unsaturated acid, an ?-olefin and an anhydride of an ?,?-unsaturated di-carboxylic acid or an ?-olefin and an vinyl-ester.
    Type: Application
    Filed: October 14, 2008
    Publication date: April 9, 2009
    Applicant: FUJIFILM Manufacturing Europe B.V.
    Inventor: Maarten Constant Gerlach Marie MEIJLINK
  • Publication number: 20090085242
    Abstract: A melt-processable thermoplastic composition is described, which comprises a) 50-99.5 wt. % of a melt-processable thermoplastic polymer and b) 0.5-50 wt. % of a particulate polymer comprising the residues of a monomer mixture comprising 50-100 wt. % of MMA, at least 0-50% of an ethylenically unsaturated comonomer comprising at least one alkyl acrylate or methacrylate and 0-10 wt. % of a copolymerisable cross-linking monomer said particles having a maximum dimension of 5 mm. The compositions have reduced surface gloss and may be useful for forming building components or in any other application in which a low gloss surface is required. A method of making the composition and its uses, for example its use as a capstock material, are also described.
    Type: Application
    Filed: December 9, 2008
    Publication date: April 2, 2009
    Applicant: LUCITE INTERNATIONAL UK LIMITED
    Inventors: Paul Eustace, Nicholas John Marston, John Robert Oliver
  • Patent number: 7510675
    Abstract: Disclosed is both a method and apparatus for controlling and measuring an embossed texture on a decorative article. The embossed textured article includes both peaks and valleys that are measured and quantified to determine a profile of the textured article. Typically, the textured article comprises both chemically and mechanically embossed areas. The method uses moving average subtraction and peak/valley determinations to eliminate web flutter that often distorts the quantification of the mechanically embossed texture. The resulting profile may then be used to control a desired embossed profile.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: March 31, 2009
    Assignee: AWI Licensing Company
    Inventor: W. Craig Brossman
  • Publication number: 20090053513
    Abstract: The invention relates to a high-strength and brilliant quality barrier film for packing purposes, in particular for food packaging embodied in the form of a multilayer film based on of at least one carrier layer consisting of a biaxially oriented polypropylene film (PP-film) and of a functional layer based on amorphous and partially-crystalline polyamide (PA) which is produced by simultaneously stretching a primary multilayer coextruded film, wherein said polyamide functional layer consists of an external film layer and a central internal layer placed between two carrier layers. Methods for the production of the inventive film and the uses thereof are also disclosed.
    Type: Application
    Filed: February 23, 2006
    Publication date: February 26, 2009
    Applicant: BRUCKNER MASCHINENBAU GmbH
    Inventors: Helmut Enzinger, Lajos Edward Keller
  • Publication number: 20090035507
    Abstract: A method of making a touch fastener includes continuously introducing molten resin to a pressure zone at a peripheral surface of a rotating mold roll, such that pressure in the pressure zone forces some of the resin into an array of stem cavities defined in the mold roll to form resin stems while a remainder of the resin forms a base at the roll surface, interconnecting the stems. The method includes forming engageable heads on the stems to form fastener elements and transferring an image substance onto the peripheral surface of a nip transfer roll that transfers the image substance into the pressure zone. The image substance becomes bonded to the resin of the base in the pressure zone to form an image visible on the base.
    Type: Application
    Filed: August 1, 2007
    Publication date: February 5, 2009
    Applicant: VELCRO INDUSTRIES B.V.
    Inventor: Wallace L. Kurtz, JR.
  • Publication number: 20090026641
    Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one distribution manifold, each of the at least one distribution manifold having at least two distribution lines; a means for controlling individually the mass flow of the PET melt in each of the at least two distribution lines independently of the other of the at least two distribution lines; and a means for forming the PET objects from the PET melt.
    Type: Application
    Filed: September 24, 2008
    Publication date: January 29, 2009
    Inventor: Nicholas P. Barakat
  • Publication number: 20080272512
    Abstract: Method and apparatus for making fastener products (117) having molded projections (110) or other molded features carried on a surface (130) feature a transfer device (135) having an outer surface with at least one transfer area (H) relatively raised with respect to another area (L) of the outer surface of the device.
    Type: Application
    Filed: March 10, 2005
    Publication date: November 6, 2008
    Applicant: VELCRO INDUSTRIES B.V.
    Inventor: William P. Clune
  • Publication number: 20080258332
    Abstract: A manufacturing apparatus and a manufacturing method that can form in successive processes tooth-marks longitudinally at a regular pitch on the back side of a passenger-conveyor moving handrail. The manufacturing apparatus includes: a material feed port through which a thermoplastic resin is fed; a heater that heats the fed thermoplastic resin; a molding machine that extrusion-molds the thermoplastic resin having been fluidized; and a tooth-mark forming tool, which is a tooth-mark forming device, that forms tooth-marks longitudinally at a regular pitch on the back side of a preformed moving-handrail material having been extrusion-molded, while it is in a state in a plastically deformable temperature range.
    Type: Application
    Filed: January 19, 2005
    Publication date: October 23, 2008
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yutaka Hashioka, Jiro Matsuyama, Takahiko Nagaoka, Atsushi Kawasaki, Joichi Nakamura
  • Publication number: 20080260996
    Abstract: An apparatus for providing a printed and textured web substrate is disclosed. The apparatus has a printing apparatus and an apparatus for imparting elastic-like behavior. The printing apparatus has at least one rotatable ink roller for transferring an ink to the web substrate. The apparatus for imparting elastic-like behavior has a pair of intermeshing rollers capable of providing at least a portion of the web substrate with an elastic-like behavior.
    Type: Application
    Filed: October 10, 2007
    Publication date: October 23, 2008
    Inventors: Laura Lynn Heilman, Jill Marlene Orr
  • Patent number: 7438841
    Abstract: A polyester resin composition is calendered to produce a film or a sheet. The polyester resin composition is a polyester having a crystallization half time from a molten state of at least 5 minutes combined with an additive for preventing sticking of the polyester to calendering rolls.
    Type: Grant
    Filed: August 23, 2007
    Date of Patent: October 21, 2008
    Assignee: Eastman Chemical Company
    Inventors: Paul Mary Flynn, Richard Leon McConnell, Hubertus Jacobus Wilhelmus Moolenaar, Timothy Michael Sanders
  • Publication number: 20080230938
    Abstract: The invention relates to moldings, comprising a composite layered sheet or composite layered film, reverse-coated with a backing layer of plastic applied by an injection-molding, foaming, casting, or compression-molding method, where the composite layered sheet or composite layered film comprises (1) a substrate layer comprising, based on the total of the amounts of components A and B, and, if appropriate, C and/or D, which give 100% by weight in total, a from 1 to 99% by weight of an elastomeric graft copolymer as component A, b from 1 to 99% by weight of one or more hard copolymers containing units which derive from vinylaromatic monomers, as component B, c from 0 to 80% by weight of polycarbonates, as component C, and d from 0 to 50% by weight of fibrous or particulate fillers, or a mixture of these, as component D, and (3) a top layer composed of aliphatic thermoplastic polyurethane.
    Type: Application
    Filed: January 27, 2005
    Publication date: September 25, 2008
    Applicant: BASF Aktiengesellschaft
    Inventors: Achim Grefenstein, Steffen Funkhauser, Herbert Fisch, Norbert Effen
  • Publication number: 20080227351
    Abstract: The cleansing polyester fabric of the present invention (AAA). The cleansing fabric of the present invention is useful as a makeup cleansing fabric or as a wiping fabric for precision products and optical devices since it exhibits excellent cleansing performance, is soft to the touch and does not damage the surface of a products to be cleansed.
    Type: Application
    Filed: December 22, 2004
    Publication date: September 18, 2008
    Inventors: Yang-Soo Park, Heung-Ryul Oh, Dong-Eun Lee
  • Publication number: 20080149419
    Abstract: A sound absorbing carpet according to the present invention is characterized in that a sound absorbing nonwoven fabric layer is integrally bonded to a lower surface side of the surface skin material layer via an adhesive film layer made of thermoplastic resin, and a part of fibers constituting the sound absorbing nonwoven fabric layer are constituted by thick fibers of 11 to 220 desitex, and the adhesive film layer is provided with a number of permeable pores formed by being contacted by the thick fibers.
    Type: Application
    Filed: February 13, 2008
    Publication date: June 26, 2008
    Applicant: Suminoe Textile Co., Ltd.
    Inventors: Kazufumi Shimizu, Osamu Tomita, Shinsuke Sugie
  • Patent number: 7390451
    Abstract: Composite webs having one or more polymeric structures located on a substrate, closure systems comprising composite webs, and methods of attaching articles are disclosed. The polymeric structures are formed using thermoplastic compositions and are attached to a surface of a substrate. The polymeric structures include an area that is attached to the substrate and a detached area that is not attached to a surface of a substrate.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: June 24, 2008
    Assignee: 3M Innovative Properties Company
    Inventors: Byron M. Jackson, Leigh E. Wood, Randall L. Alberg, Dennis L. Becker, Roger D. Pavlis
  • Publication number: 20080138596
    Abstract: A separation membrane support substrate characterized by being composed of a laminated nonwoven fabric comprising a front layer as the resin coating layer, a middle layer and a back layer which are integrally formed by heat bonding, and by satisfying the following conditions (1) to (5): (1) The front layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-30 ?m; (2) the middle layer has at least one layer comprising melt blown fibers with a single fiber diameter of no greater than 5 ?m, and a fiber basis weight of at least 1 g/m2 and comprising no more than 30 wt % of the total fiber basis weight; (3) the back layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-20 ?m, and has a fiber basis weight of 3-40 g/m2; (4) the laminated nonwoven fabric has an apparent density of 0.67-0.91 g/cm3; and (5) the laminated nonwoven fabric has a thickness of 45-110 ?m.
    Type: Application
    Filed: December 19, 2005
    Publication date: June 12, 2008
    Inventors: Minoru Yoshida, Ryuji Suzuka
  • Patent number: 7279123
    Abstract: A polyester resin composition is calendered to produce a film or a sheet. The polyester resin composition is a polyester having a crystallization half time from a molten state of at least 5 minutes combined with an additive for preventing sticking of the polyester to calendering rolls.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: October 9, 2007
    Assignee: Eastman Chemical Company
    Inventors: Paul Mary Flynn, Richard Leon McConnell, Hubertus Jacobus Wilhelmus Moolenaar, Timothy Michael Sanders
  • Patent number: 7255914
    Abstract: A new class of composite polymer films where the refractive index can be varied by simple compressive or extensive forces. The films are comprised of alternating layers of an elastomer and a glassy polymer or two different elastomers. When the layer spacing is much less than the wavelength of the probe light, these materials behave as effective medium composites. The layer thickness of the elastomer component and thus the effective index of the composite can be varied by compression, tension or shear.
    Type: Grant
    Filed: March 1, 2004
    Date of Patent: August 14, 2007
    Assignee: Case Western Reserve University
    Inventors: James S Shirk, Eric Baer, P. Anne Hiltner
  • Patent number: 7244382
    Abstract: A method and apparatus for producing a fastener product having a multiplicity of fastener elements extending from a sheet-form material. Molten resin is extruded through an extrusion nozzle and gas is introduced into the resin within the extruder to provide an interrupted flow of resin from the nozzle to deposit discrete regions of molten resin onto the sheet-form material. The discrete regions of molten resin are spread apart along a longitudinal direction of the sheet-form material. The molten resin is permanently bonded to the sheet-form material, and a multiplicity of fastener elements are molded from each discrete region of resin.
    Type: Grant
    Filed: June 16, 2004
    Date of Patent: July 17, 2007
    Assignee: Velcro Industries B.V.
    Inventors: Ernesto S. Tachauer, William P. Clune
  • Patent number: 7238314
    Abstract: Composite webs having one or more polymeric structures located on a substrate, methods of manufacturing the composite webs, and systems for manufacturing the composite webs are disclosed. The polymeric structures are formed using thermoplastic compositions deposited into one or more depressions on a forming tool. The forming tool is maintained at a temperature that is below the melt processing temperature of the thermoplastic composition.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: July 3, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Byron M. Jackson, Randall L. Alberg, Dennis L. Becker, Roger D. Pavlis, Leigh E. Wood
  • Patent number: 7235197
    Abstract: Disclosed is both a method and apparatus for controlling and measuring an embossed texture on a decorative article. The embossed textured article includes both peaks and valleys that are measured and quantified to determine a profile of the textured article. Typically, the textured article comprises both chemically and mechanically embossed areas. The method uses moving average subtraction and peak/valley determinations to eliminate web flutter that often distorts the quantification of the mechanically embossed texture. The resulting profile may then be used to control a desired embossed profile.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: June 26, 2007
    Assignee: AWI Licensing Company
    Inventor: W. Craig Brossman
  • Patent number: 7198743
    Abstract: A process for produces an adhesive closing element including a plurality of hook elements connected to a backing (10) forming a single piece with the hook elements and being disposed symmetrically thereon. The hook elements are provided in the form of a stem component (17) having a head piece (16). A deformable material is introduced into a forming zone in between a production master (3) and a forming tool (5). The opposite-lying defining walls, at least when seen in a longitudinal section of the respective forming cavity (12), are provided with a continuous convex trajectory. A continuous transition between the cross-sectional forms of the stem component (17) and the head piece (16) is provided for a hooking of the backing (10) resulting in seamless removal.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: April 3, 2007
    Assignee: Gottlieb Binder GmbH & Co. KG
    Inventor: Jan Tuma
  • Patent number: 7195729
    Abstract: Composite webs having one or more polymeric structures located on a substrate, closure systems comprising composite webs, and methods of attaching articles are disclosed. The polymeric structures are formed using thermoplastic compositions and are attached to a surface of a substrate. The polymeric structures include an area that is attached to the substrate and a detached area that is not attached to a surface of a substrate.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: March 27, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Byron M. Jackson, Leigh E. Wood, Randall L. Alberg, Dennis L. Becker, Roger D. Pavlis
  • Patent number: 7063889
    Abstract: [Problem] The object is to provide a resin film for metal sheet laminate which endures severe forming owing to excellent formability and impact resistance, and also to excellent adhesion after forming and heating, further gives stable performance independent of forming conditions, and also provides a laminated metal sheet, and a method for manufacturing the same. [Means for Resolution] The resin film for metal sheet laminate has a mixed resin in which a granular resin mainly existing in a state of grains having 0.1 to 5 ?m in diameter is dispersed in a polyester resin having a main basic skeleton of polyethylene terephthalate and/or isophthalic acid copolymerized polyethylene terephthalate, in a range from 3 to 30% by weight in entire resin. The granular resin is a modified polyolefin resin containing a functional group derived from carboxylic acid in a range from 2 to 20% by weight as carboxylic acid.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: June 20, 2006
    Assignee: JFE Steel Corporation
    Inventors: Yasuhide Yoshida, Hiroki Iwasa, Hiroshi Kubo, Takeshi Suzuki, Akihiko Furuta, Keiji Sugawara, Masaaki Yamashita
  • Patent number: 7025917
    Abstract: A method for producing a polyolefin stretched sheet which comprises extruding a polyolefin having a weight average molecular weight of 100,000 to 500,000 into a primary sheet, rolling the primary sheet at a rolling magnification of 5 or more, and stretching the rolled sheet into a polyolefin sheet which is totally stretched at a stretching magnification of 15 or more. The method can be employed for producing a polyolefin stretched sheet excellent in creep resistance, tensile strength and modulus in tension, with no use of a ultra-high molecular weight polyethylene and with excellent productivity.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: April 11, 2006
    Assignee: Sekisui Chemical Co., Ltd.
    Inventors: Katsuo Matsuzaka, Koichi Adachi, Michiaki Sasayama, Koji Yamaguchi
  • Patent number: 7018579
    Abstract: A manufacturing system and method for use in the production of high strength plastic materials which can be used in the construction arts. The system and method includes a central rotary mold element which has vacuum means and cooling means placed inside thereof. Heating elements are positioned exteriorly of the rotary mold. Treated long fiber sheets are introduced to the rotary mold and combined with plastic sheets which are also fed to the mold.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: March 28, 2006
    Inventor: Richard R. Tucker
  • Patent number: 6994817
    Abstract: The invention concerns a process and apparatus for the coextrusion of rubber mixtures, comprising a main extruder (1) with an extrusion head (10) having at least two flow channels (14, 15), each for a rubber mixture (A, B), the channels opening into an extrusion orifice (18) through which the two rubber mixtures (A, B) are propelled. The extrusion orifice (18) is delimited by a first wall (111) and a second wall (161). The apparatus also comprises at least one micro-extruder (2) for a third rubber mixture (C), whose extrusion head (22) is provided at its end with a nozzle (23) passing through the two flow channels (14, 15) such that the third rubber mixture (C) is inserted into each rubber mixture (A, B) upstream from the extrusion orifice (18).
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: February 7, 2006
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Didier Calvar, Bernard Marechal
  • Patent number: 6982052
    Abstract: Process and apparatus for air forming an article having a plurality of superimposed fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous material on a forming surface which moves along an arcuate path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: January 3, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Susan J. Daniels, David W. Heyn, Derek Paul Murphy, Michael Barth Venturino
  • Patent number: 6976835
    Abstract: A manufacturing system and method for use in the production of high strength plastic materials which can be used in the construction arts. The system and method includes a central rotary mold element which has vacuum means and cooling means placed inside thereof. Heating elements are positioned exteriorly of the rotary mold. Treated long fiber sheets are introduced to the rotary mold and combined with plastic sheets which are also fed to the mold.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: December 20, 2005
    Inventor: Richard Tucker
  • Patent number: 6951233
    Abstract: A tire having a tread composed of two non-conductive layers, each layer containing a circumferential insert of conductive mix, the inserts having a wider interface at the interface of the two layers. An apparatus for extruding a layer, provided with a conductive insert, including a main extruder for extruding a non-vulcanized, non-conductive layer, and a micro-extruder having an extrusion head, provided at its end with a nozzle, for extruding a conductive insert in the layer.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: October 4, 2005
    Assignee: Compagnie Generale des Etablissements Michelin-Michelin & CIE
    Inventors: Didier Calvar, Serge Nicolas, Daniel Bardy
  • Patent number: 6949296
    Abstract: The substrates of the present invention comprise a polyimide base polymer derived at least in part from non-rigid rod monomers together with optionally rigid rod monomers where the substrates are cured under low tension. The resulting polyimide materials have been found to provide advantageous properties (e.g. balanced molecular orientation, good dimensional stability, and flatness) particularly useful for electronics type applications.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: September 27, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Meredith L. Dunbar, James R. Edman
  • Patent number: 6916439
    Abstract: In this method, a fibrous material is embedded between the surfaces of a membrane and a dissimilar coloring material as the mating surfaces of the membrane and the coloring material are cured or cosolidify. This results in an encapsulation bond where fibers embedded in and originating from within the membrane are also embedded in and terminating within the adjacent coloring material. This method also results in delamination-resistant colored laminates comprising dissimilar layers and having a permanent and durable bond between the various layers of the composite.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: July 12, 2005
    Inventor: Amad Tayebi
  • Patent number: 6899840
    Abstract: Disclosed is a continuous line process for making a pre-formed object having a plurality of surfaces comprising the steps of: (1) providing a sol phase of the composition comprising a solvent and a gelling agent having a sol-gel transition point between about the melting point of the solvent and about the boiling point of the solvent; (2) forming surfaces of the sol phase composition by passing through a surface forming system, the surface forming system pressing the sol phase composition between a plurality of liners; (3) cooling the sol phase composition into a gel phase; and (4) cutting the gel phase composition; wherein the pre-formed object is free of a supporting substrate.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: May 31, 2005
    Assignee: The Procter & Gamble Company
    Inventors: Akihiro Ueda, Gregory Michael McCabe, Kenneth Eugene Kyte, III, Koichiro Masuda, Masahiko Ishimoto, Shin Seki
  • Patent number: 6899841
    Abstract: A running length of fastener product is formed of longitudinally pre-oriented synthetic resin. The product is characterized by a base web and an array of discrete fastener elements protruding from at least one side of the web, the web being in a laterally stretched molecular oriented condition. After forming a preform having discrete fastener elements integral with a base web in a stretchable state, the preform is stretched in a manner that substantially increases the fastener element spacing and reduces the thickness of the base web. A machine is shown that is capable of lengthwise orienting before forming and widthwise stretching after forming, which employs controlled heating to render the product widthwise stretchable while preserving or achieving a desired shape of the fastener elements.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: May 31, 2005
    Assignee: Velcro Industries B.V.
    Inventors: Keith G. Buzzell, George A. Provost, Richard G. Maydra
  • Patent number: 6846440
    Abstract: A polyester resin composition is calendered to produce a film or a sheet. The polyester resin composition is a polyester having a crystallization half time from a molten state of at least 5 minutes combined with an additive for preventing sticking of the polyester to calendering rolls.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: January 25, 2005
    Assignee: Eastman Chemical Company
    Inventors: Paul Mary Flynn, Richard Leon McConnell, Hubertus Jacobus Wilhelmus Moolenaar, Timothy Michael Sanders
  • Patent number: 6834693
    Abstract: A tire having a tread consisting of two circumferential layers of non-conductive material, each layer containing a circumferential insert made of a conductive mix and having on the contact surface between the two layers a circumferential footprint, the first of these layers having on the said surface a circumferential footprint with a circular path of width e, the second layer having on the said surface a circumferential footprint of width e′ lying across and having crests on either side of the circular path of the first layer, such that circumferentially between the two paths there are numerous points of contact which ensure electrical connection between the two conductive elements. The second layer with its insert is extruded from a main extruder for the extrusion of the portion of a tread in the unvulcanized condition, and a micro-extruder whose extrusion nozzle is fitted with a cutting edge and whose extrusion orifice is directed against a conveyor associated with the main extruder.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: December 28, 2004
    Assignee: Compagnie Generle des Etablissements Michelin-Michelin & Cie
    Inventors: Didier Calvar, Serge Nicolas, Daniel Bardy
  • Patent number: 6793858
    Abstract: A method and apparatus for continuously forming flexible mat structure in the form of spaced, interconnected concrete panels. The mat structure can serve as an erosion control mat along the banks of waterways and within drainage ditches and channels, and can also be utilized to provide temporary or permanent walkways and roadways. A rotatable drum includes peripherally-positioned mold cavities that receive concrete mix from a trough supplied from a source of concrete mix. A grid is fed against the drum periphery and over the mold cavities before the concrete mix is introduced, and after the mix is introduced a web of fibrous material is brought into contact with the concrete-mix-containing mold cavities to overlie the concrete-containing surface of the drum. As the drum rotates the fibrous material with overlying, interconnected concrete panels is deposited on the ground to provide the a finished mat structure.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: September 21, 2004
    Inventor: James G. Motz
  • Patent number: 6780355
    Abstract: Diffuse reflective materials proximate to a structure formed by thermally induced phase separation of a thermoplastic polymer and a diluent providing enhanced flexibility and reflectivity especially in the visible wavelengths of 380-730 nanometers are described. Such materials find a wide variety of application among combinations with other reflective layers. The diffuse reflective articles are useful in backlight units of liquid crystal displays, lights, copy machines, projection system displays, facsimile apparatus, electronic blackboards, diffuse white standards, photographic lights and the like.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: August 24, 2004
    Assignee: 3M Innovative Properties Company
    Inventors: Wade D Kretman, Scott R Kaytor
  • Patent number: 6773648
    Abstract: Cellulose containing dope is extruded through orifices and into a stream of gas moving in a direction generally parallel to the direction that the filaments are formed with varying degrees of mechanical attenuation provided to the filaments using a take-up device, such as a winder.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: August 10, 2004
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Senen Camarena, Amar N. Neogi, John S. Selby
  • Patent number: 6740276
    Abstract: A process of making a pigmented shaped article comprising: (a) providing polytrimethylene terephthalate chips and two or more colored pigmented chips each containing at least one different color pigment; (b) heating the polytrimethylene terephthalate chips and colored pigmented chips to a temperature of about 200-about 280° C. to melt the chips and form a polymer composition comprising the polytrimethylene terephthalate and at least one color pigment; and (c) forming a shaped article from the polymer composition.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: May 25, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Nirmal K. Agarwal, Jing C. Chang, Richard Lee Dommel, Joseph V. Kurian, Raymond Longhi
  • Patent number: 6706413
    Abstract: The present invention is a non-porous, breathable membrane of at least polyamide-4,6, with an elongation at rupture of about 250 to about 500% in the longitudinal direction and about 200 to about 500% in the transverse direction. The membrane has a higher heat resistance than a non-porous, breathable membrane made from polyether ester and, if it also contains an antioxidant, passes the oven/watertightness test. If the membrane is produced from a mixture of polyamide-4,6 and about 10 to about 30% by weight polyether amide, the membrane exhibits a surprisingly increased water-vapor permeability. The membrane is usable in the manufacture of thermally protective clothing.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: March 16, 2004
    Assignee: Sympatex Technologies GmbH
    Inventors: Bertram R. Böhringer, Henricus Joannes Maria Van De Ven, Jozef Christiaan Wilhelmus Spijkers
  • Patent number: 6699417
    Abstract: The invention relates to a method for coating a composite cylinder. On top of said composite cylinder (1) is drawn or extruded a metal casing (2), whose metal surface is modified a metal treatment process and/or plated with a coating layer.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: March 2, 2004
    Assignee: Stratum Oy
    Inventors: Pekka Laukkanen, Antti Veli Antero Vähämaa