Abstract: Certain polyether-based or polyester-based polyurethaneureas in solutions of organic solvent at a 12 to 20% concentration are particularly suited for use in a mandrel-dipping process for producing thin-walled elastic articles, such as surgical gloves, which are more resistant to puncture and tear than conventional surgical gloves made from rubber latex.

Abstract: A powdery mold release agent spray device including a nozzle having spray ports on its tip end side wall, a nozzle having spray ports on its tip end surface and shut pins, all of which are assembled in through holes made on both metal molds. The spray ports of the former and latter nozzles are exposed to cavity inside at time of spraying work, the spray ports of the former and latter nozzles are located in the through holes and the cavity is isolated from the spray ports of the latter nozzle by the shut pin. By using this spray device, a powdery mold release agent can be sprayed onto inside surfaces of the metal molds without exception, economically and without worsening a work environment.

Abstract: Continuous process and apparatus form products from thermoplastic materials between top and bottom mold carriages. A flexible silicone rubber mold on a fiber belt continuously moves around each carriage frame. A surface of desired shape on one rubber mold mates with the desired shape of an opposed rubber mold forming a continuously moving mold channel into which is fed hot thermoplastic material at moldable temperature. After discharging the molded plastic product from the moving mold channel, localized surface heat in the molds resulting from contact with hot plastic is removed from the belt molds by air blown onto mold surfaces. Each carriage frame includes a back-up plate coated with low friction coefficient material over which slides a continuously moving belt mold. These slippery plates have numerous air-bearing holes feeding high pressure air between them and the respective moving fiber belt for reducing friction and wear.

Abstract: Continuous process and apparatus form products from thermoplastic materials between top and bottom mold carriages. A flexible silicone rubber mold adhered to a fiber belt continuously moves around each carriage frame. A surface of desired shape on one rubber mold mates with the desired shape of an opposed rubber mold surface forming a continuously moving mold channel into which is fed hot thermoplastic material at moldable temperature. After discharging the molded plastic product from the moving mold channel, localized surface heat in the molds resulting from contact with hot plastic is removed from the belt molds by blowing cold air onto mold surfaces. Each carriage frame includes a back-up plate coated with low friction coefficient material over which slides a continuously moving belt mold. These slippery plates have numerous air-bearing holes feeding high pressure air between them and the respective moving fiber belt for reducing friction and wear.

Abstract: Oriented or strength-enhanced embossed film is produced by introducing a thermoplastic film having an inert liquid lubricant covering its surfaces into the nip between at least one pair of rotating compression rolls under sufficient pressure to reduce the thickness of the film, and simultaneously embossing at least one of the film surfaces within the nip. While various inert liquids may be used as the lubricant, use of water for this purpose is preferred. The lubricant is believed to provide a hydrodynamic wedge at the film-compression roll interfaces, and for best results it is preferred to spray the lubricant (most preferably, water) into both incoming sides of the nip of the compression rolls.

Abstract: The present invention relates to an apparatus for the continuous production of polymers and copolymers of water-soluble monomers particularly acrylic acid and/or methacrylic acid, optionally with additional comonomers, by the polymerization of an aqueous monomer solution that is introduced into the trough that is formed by an endless conveyor belt. The trough-like shape of the conveyor belt changes continuously into an extended flat profile during the polymerization process; starting from the side edges and working towards the center of the trough formed by the conveyor belt, the resulting polymer gel strand is released continuously during the transition of the curved trough-like shape of the conveyor belt into the extended, flat form.

Abstract: Disclosed is a continuous process for replicating interference patterns in radiation curable coating compositions or materials. Radiation curable coatings are brought into contact with interference patterns borne on the surface of an endless belt or revolving drum. The curable coating which may be supported by a substrate or unsupported is irradiated to cure it at least sufficiently so that it can be stripped from the replicating surface.

Abstract: A concrete tile is disclosed having a preformed substrate member backing comprising a substantially rigid, polymeric material. The lower surface of the substrate member defines the shape of the lower surface of the tile. A concrete layer is disposed on and secured to the upper surface of the substrate member and defines the shape of the upper surface of the tile. In manufacturing the tile, a plurality of through openings in the substrate member are filled with the concrete when the concrete is applied to the substrate member. The concrete is cured on the substrate member and the hardened concrete in the openings of the substrate member forms studs securing the substrate member and concrete layer together. The use of a polymeric substrate member backing provides a tile which uses less concrete and is therefore substantially lighter in weight than other tiles of corresponding strength. The method of manufacturing the tiles utilizes the substrate member as a support for the concrete applied to its upper surface.

Abstract: A tape comprising a polypropylene backing coated on one surface with an adhesive. The backing is biaxially oriented to provide a secant modulus of elasticity measured at one percent elongation in its longitudinal direction of at least about 25.times.10.sup.5 kilopascals, will break before it can be stretched in its longitudinal direction by about 55 percent and can be transversely cut by forces of less than about 13 newtons on the cutters of commercially available tabletop tape dispensers.

Abstract: A method of manufacturing a thin net by a polycondensation reaction is disclosed. One of the reactants is deposited upon a template and subsequently the second reactant is also deposited on the template. An embossed structure is obtained which can then be biaxially oriented to form a net sheet if desired.

Abstract: Disclosed is a release coating provided by a coating composition having an acrylic functional component which has been polymerized by electron beam radiation. In a preferred embodiment the coating composition does not contain polysiloxane. In another preferred embodiment some of the acrylic functional component has one acrylic group per molecule and some has three or more acrylic groups per molecule before polymerization.

Abstract: A flexible anti-skid material for application to various outdoor and indoor surfaces to produce a long lasting, low-cost, non-skid waterproof surface is formed of a smooth layer of paint adhered to one side of a flexible carrier material and one or more layers of paint each having particles of sand embedded therein adhered to the other side of the flexible carrier material, the anti-skid material being applied to desired surfaces with the use of an adhesive. A method of making the flexible anti-skid material includes coating a hard, smooth substrate with paint, placing a flexible carrier material on the coating of paint, coating the flexible carrier material with paint, distributing sand on the coating of paint, repeating the latter two steps to produce a desired thickness for the anti-skid material, allowing the anti-skid material to dry, and removing the substrate.

Abstract: A denture comprising teeth consisting essentially of hard non-hydrophilic polyurethane elastomer imbedded in and chemically bonded to a gum member consisting essentially of soft non-hydrophilic polyurethane elastomer is prepared from a model assembly consisting of a wax replicate denture (artificial teeth imbedded in a wax pattern) mounted on a mouth model, which assembly is usually provided by a dentist or dental technician after a series of dental impressions, bites, and trials with the patient. A female mold is prepared from the model assembly having a cavity conforming to the wax replicate denture which, together with the mouth model after the wax replicate denture has been removed, forms a denture mold. The hard non-hydrophilic polyurethane elastomer teeth are first cast in the cavity of the mold. The casting is then removed and trimmed of its flash down to the gum line to delineate the shape of that portion of the teeth to be imbedded in the gum portion of the denture and replaced in the mold.

Abstract: The invention relates to a method for the continuous manufacture of longitudinally slit foam pipes using an internal core and two outer mould portions, externally and spacedly surrounding the core, whereby the two outer mould portions are displaced in movement-conforming manner along a path with the formation of a continuous, annular channel open towards a core support and whereby further a sheet is curved in tubular or U-shaped manner, and just before entering the annular channel is supplied with a foam base material which is completely foamed in the annular channel, whereby the foamed hollow profile is formed.

Abstract: Method of molding plurality of spaced fastener elements onto parallel filaments. A pair of leg portions of each fastening element have, respectively, a projection and an opening, the projection and opening mating to interlock the leg portions. The fastening elements are formed by directing the parallel filaments to a cavity wheel which has mold cavities enclosed by a band, and then injecting plastic material through gate openings in the band into the mold cavities to form a train of fastener elements on the parallel filaments.

Abstract: A denture consisting of teeth anchored in a gum member composed of a unitary mass of non-hydrophilic polyurethane elastomer, the tooth-holding portion of which is hard and the mouth-engaging portion of which is soft is prepared by first casting the teeth-holding portion about the teeth and then casting the gum holding portion onto the tooth-holding portion and curing the denture during which the gum-engaging portion and the tooth-holding portion become integrally chemically bonded into a unitary mass.

Abstract: A method of manufacturing of a novel very fine seamless heat resistant synthetic resin tube having a wall thickness of not more than 0.3 mm, by applying a specific heat resistant synthetic resin varnish as defined in the specification on a metal wire and curing said resin varnish to form the synthetic resin layer on the metal wire, drawing the heat resistant synthetic resin coated wire above the yield point of the metal wire and separating the resulting synthetic resin tube from the metal wire.The method of the present invention may produce a composite heat resistant synthetic resin tube in which a plurality of the above-described tubes are made to adhere tightly parallel with each other in the longitudinal direction or a double layer resin tube, one layer of which is a thermally adhesive synthetic resin and the other layer of which is the heat resistant resin.

Abstract: Method of making a sculptured plastic encasement with curved transparent optical quality front and rear faces formed by separately casting each face, then encasing an object within one of the face castings. Afterward on each casting a flat open to the air surface is formed and thereafter the flat surfaces are laminated together. The unitary casting is then trimmed to size, in a way which leaves roughened edge surfaces that can hold a tint.The encasement is made from room temperature curing transparent resin, and the object encased may be a scene sculpted from fragile materials like grass, seeds, etc.

Abstract: Retroreflective sheeting is produced by bonding a multiplicity of cube corner formations to sheet material, and the cube corner formations are formed principally of a first resin formulation providing the body thereof and a second resin formulation providing the base thereof and the bonding to the sheet material. Cube corner formations are produced on a mold having a surface in which is formed an array of minute, contiguous cube corner recesses. The resin formulation initially deposited in the recesses is solidified substantially and the remaining depth of the recesses is filled with a bonding material which serves not only to level the cube corner formations, but also to bond them to the sheet material. The apparatus utilized is a continuously moving mold surface and has a plurality of stations for effecting the several steps of the process.