Abstract: A method for producing transparent cast polyamide films from amorphous polyamides. The films are suitable for use as polarization protection films and as retardation and compensation films.

Abstract: This invention relates to a method of making flat sheet asymmetric membranes, including cellulose diacetate/cellulose triacetate blended membranes, polyimide membranes, and polyimide/polyethersulfone blended membranes by formulating the polymer or the blended polymers dopes in a dual solvent mixture containing 1,3 dioxolane and a second solvent, such as N,N?-methylpyrrolidinone (NMP). The dopes are tailored to be closed to the point of phase separation with or without suitable non-solvent additives such as methanol, acetone, decane or a mixture of these non-solvents. The flat sheet asymmetric membranes are cast by the phase inversion processes using water as the coagulation bath and annealing bath. The dried membranes are coated with UV curable silicone rubber. The resulting asymmetric membranes exhibit excellent permeability and selectivity compared to the intrinsic dense film performances.

Abstract: A process for solvent casting including, casting a dope from a casting die onto a casting support, drying the cast dope on the casting support to form film, stripping off the film from the casting support, and further drying the film, wherein the dope has a solid matter content of from 17 mass % to 30 mass %, and a mean drying rate between the casting of the dope and the stripping off is more than 300 mass %/minute and not more than 1000 mass %/minute. Also, a process for solvent casting including the steps of casting a dope from a casting die to a casting support, forming the film by drying the dope to some extent, stripping off the film from the casting support and further drying the film while conveying the film with carrying it at both side edges of the film by a tenter under specified conditions.

Abstract: A solution film-forming method for obtaining the polymer film includes discharging a pressurized polymer solution having a specific temperature from a casting die, casting the polymer solution on a support, solidifying the polymer solution to form a film, peeling and drying the film, wherein the polymer solution to be cast on the support is mixed with a specific solvent such that E1/n is larger than 0.1 (l/second) and smaller than 3.0 (l/second) when the dynamic modulus of rigidity and dynamic coefficient of viscosity of the polymer solution immediately after discharged on the support from the casting die are E1 (Pascal) and n (Pascal·second), respectively.

Abstract: Electro-dynamic loudspeakers typically include a diaphragm having a conductor applied to one of its surfaces. The diaphragm is secured to a frame. The conductor is connected to a power supply for providing electrical current through linear traces of the conductor that interact with magnetic fields generated by magnets that are mounted to the frame. The diaphragm is driven by a motive force created when current passes through the conductor within the magnetic field. The electrical current is varied to create an acoustical output from the electro-dynamic loudspeaker. Different methods of tensioning the diaphragm are provided for simplifying the manufacturing process and for assuring proper diaphragm tension.

Abstract: A primary dope is obtained by mixing a solvent and a polymer, and an additive is added to the primary dope, and thus a second dope for a main layer, a first dope for a contact layer and a third dope for an exposure layer are prepared. Only in the second dope is contained at least one of retardation controller, UV absorbing agent and deterioration inhibitor. The first-third dopes are cast from a casting die onto a casting belt to form a casting film of a three layer structure having the base, contact and exposure layers. Since the volatile compound is contained in the main layer, a precipitation of the volatile compounds on a surface of a produced film is prevented.

Abstract: A casting film is made by casting dope including polymer and solvent on a casting drum whose surface is cooled. The casting film becomes to have a self-supporting property by cooling solidification, and then peeled as a wet film from the casting drum. The wet film is fed into a pin tenter in which both side edges of the wet film is held by plural pins. The wet film is dried while conveyed through the pin tenter, to become a film. Next, the film having predetermined X-ray diffraction intensity is fed into a clip tenter. While the film whose both side edges are held by clips is conveyed, it is stretched in the width direction thereof at a stretch rate in a range of 15% to 40%, to control molecular orientation in the film.

Abstract: In manufacturing a speaker, ultrasonic complex vibration welding is applied at least to: a process of fixedly putting together a magnet, a pot yoke a the pole piece; a process of fixing, to a portion of an inner circumference of a frame, an outer periphery of a spider, which has its periphery fixed to a bobbin; a process of fixing to a portion of the frame an outer circumferential edge of a surround, which has its inner circumferential edge fixed to an outer periphery of a diaphragm whose inner periphery is fixed to the bobbin; and a process of fixedly connecting both ends of each of tinsel leads respectively to terminations of a voice coil and to terminals.

Abstract: A method of forming a thin film strip and thin film strips formed thereby where the method comprises coating a liner substrate with a wet slurry of film forming ingredients and other components and drying the wet slurry in a drying apparatus to form a film, measuring the moisture content of the film either during of upon exit from the drying apparatus, and storing the film in a minimal moisture loss environment during a curing process.

Abstract: A speaker collective substrate with component insertion hole sections and electrode sections has a plurality of speaker forming areas. An electrical speaker section, which comprises a magnetic circuit section and a vibration section, is inserted into each of the component insertion hole sections. Then, a collective lid, in which a plurality of lids have been formed for sealing the electrical speaker sections, is attached onto the speaker collective substrate. After that, the speaker collective substrate and the collective lid are divided into individual speaker forming areas along partition lines extending in the directions of the X and Y axes to form individual dynamic speakers. Thus, it is possible to mass-produce dynamic speakers with uniform quality through a collectively manufacturing process.

Abstract: A film for a liquid crystal display comprising a fatty acid cellulose ester film having an acetyl group and a propionyl group is disclosed. Sum of degree of acetyl substitution (DSac) and degree of propionyl substitution (DSpr) of the fatty acid cellulose ester film of the film is 2.8 or less, and a retardation value (Rt value) in the thickness direction define by Formula 1 is 60 to 300 nm.

Abstract: An apparatus (1) for producing a transparent polypropylene sheet, which comprises a sheet formation means (11) for melt-kneading a resin composition comprising (A) 60 to 97 mass % of a polypropylene resin having an iostactic pentad proportion of 0.85 to 0.99 and a melt index of 2 to 10 g/10 min and (B) 40 to 3 mass % of a polypropylene resin having a racemic pentad proportion [rrrr/(1-mmmm)] of 0.15 to 0.50 and a melt index of 2 to 10 g/10 min and extruding it into s sheet, a first cooling means (12) for cooling a sheet (20) into a solid, a preheating means (13) for re-heating the cooled sheet (20), a heat treatment means (14) for heat-treating the sheet (20) into a sheet (21) and a second cooling means (15) for cooling the sheet (21) after heat treatment.

Abstract: Electro-dynamic loudspeakers typically include a diaphragm having a conductor applied to one of its surfaces. The diaphragm is secured to a frame. The conductor is connected to a power supply for providing electrical current through linear traces of the conductor that interact with magnetic fields generated by magnets that are mounted to the frame. The diaphragm is driven by a motive force created when current passes through the conductor within the magnetic field. The electrical current is varied to create an acoustical output from the electro-dynamic loudspeaker. Different frame structures are provided for simplifying the manufacturing process and defining a reduced cost electro-dynamic loudspeaker.

Abstract: Cellulose triacetate film is produced by a solution casting process. Dope, which includes cellulose triacetate and mixed solvent with methyl acetate, is cast on a rotary drum in a form of bead by use of a flow casting die, to form gel film. When a self-supporting characteristic of the gel film becomes higher than one limit value, the gel film is stripped from the rotary drum by use of a stripping roller, to obtain the cellulose triacetate film. During the casting step, a surface of the rotary drum is cooled at ?10° C. or lower.

Abstract: The present invention provides a solvent casting process which comprises casting a dope which is a solution containing at least one kind of a polymer from a casting die onto a casting support, stripping off from the casting support and drying, wherein the force necessary for stripping off the dope from the die lip end of the casting die is 40 g/cm or smaller. According to the present invention, the employment of the foregoing constitution prevents the formation of the slugs at lateral edge portions of the dope because the cast dope would not adhere to the die lip end portion of the casting die. As a result, because a breaking down of the film would not occur without washing the apparatus, an efficient production of a film having superior evenness in the flatness can be achieved.

Abstract: A solution casting system has a tentering device, and produces polymer film of cellulose triacetate. Two web edge portions of the polymer film are sucked within a section from a downstream end of the tentering device to a first roller that the polymer film contacts first. Furthermore, the two web edge portions are subjected to blowing of gas, or suction, between the first roller and a second roller positioned next downstream from the first roller. Each range of two web edge portions has an effective size in a web width direction less than 25% of that of the polymer film.

Abstract: The present invention provides an aromatic liquid crystalline polyester film excellent in the adhesion property to a substrate. Such film is obtained by an aromatic liquid crystalline polyester film obtained by casting an aromatic liquid crystalline polyester solution composition containing a solvent containing a halogen-substituted phenol defined by the following general formula (I): (wherein A is a halogen atom or a trihalomethyl group; i is an integer of 1 to 5; and in the case i is 2 or higher, the respective A may be the same or different), an aromatic liquid crystalline polyester, and a non-liquid crystalline resin at ratio of 1 to 200 parts by weight of the non-liquid crystalline resin to 100 parts by weight of the aromatic liquid crystalline polyester on a substrate; and removing the solvent.

Abstract: This invention provides a process for making microporous membranes from a polymer solution and the membranes therefrom. A thermal assist, such as heating of the polymer solution can be effected subsequent to shaping the solution, such as by forming a film, tube or hollow fiber of the solution under conditions that do not cause phase separation.. In a preferred embodiment, the formed solution is briefly heated to generate a temperature gradient through the body of the formed solution. The polymer in solution then is precipitated to form a microporous structure. The formation of a wide variety of symmetric and asymmetric structures can be obtained using this process. Higher temperatures and/or longer heating times effected during the heating step result in larger pore sizes and different pore gradients in the final membrane product.

Abstract: A transfer belt for a paper machine has a substrate and a coating on at least one flat side. The coating has an inner layer and an outer layer adjacent thereto. The outer layer has a porous structure having cavities open toward the outer side.

Abstract: An array of dies having a closed configuration is used in a method and apparatus for making a closed composite article that comprises multilayered materials. In the method and apparatus, at least two extruders are used to extrude at least two material streams through the die array to provide an extrudate comprised of alternate layers of material from the at least two material streams. The compositions in the two material streams can be the same or different.

Abstract: A method of manufacturing a loudspeaker comprises: continuously forming diaphragm portions and alignment portions on a band resin film; positioning one of a frame and a protector at an upper die or lower die; aligning other alignment portions formed on the frame, the protector, or the upper or lower die having the film disposed thereon, with the alignment portion formed on the film; bonding the frame and the resin film that is to form the diaphragm; and cutting a diaphragm out of the resin film. A position of bonding the diaphragm to the frame or the protector can be easily determined by aligning the alignment portion formed on the band resin film with another alignment portion provided on the frame, the protector, or the lower or upper die on which the frame or protector is disposed. Further, a conventionally-indispensable ring can be eliminated to reduce a number of components.

Abstract: Polymer-ceramic mixed matrix compositions contain one or more organic polymers and a nano-sized dispersion of inorganic metal oxide particles which are dispersed throughout the composition. Materials have use in making membranes that act as transfer agents.

Abstract: A process for curing a natural or synthetic rubber includes the measuring of curing conditions by dielectric or impedance means to produce a process curve (impedance property data versus time) followed by analyzing the process curve with a software algorithm which defines and statistically quantifies the correlation between the process curve and the desired part properties. The correlation relationship is applied in real time to end the curing process at the optimum time and to produce rubber parts of uniform quality and with reduced process cycle time.

Abstract: The invention relates to film products containing desired levels of active components and methods of their preparation. Desirably, the films disintegrate in water and may be formed by a controlled drying process, or other process that maintains the required uniformity of the film. Desirably, the films may be exposed to temperatures above that at which the active components typically degrade without concern for loss of the desired activity.

Abstract: The invention relates to a method for the production of a coating and excipient agent for oral or dermal dosage forms, consisting of (a) 35-98% by weight of a copolymer consisting of radically polymerized C1-C4 esters of acrylic or methacrylic acid and additional (meth)acrylate monomers having functional tertiary ammonium groups and (b) 1-50% by weight of a softener and 1-15% by weight of an emulgator with an HLB value of less than 14, wherein constituents (a), (b) and (c) are mixed with or without adding water and optionally adding a pharmaceutical active substance and other conventional additives and the coating and excipient agent is produced by melting, casting, spreading or spraying. The invention is characterized in that the copolymer (a) is applied in powder form with a mean particle size of 1-40 &mgr;m.

Abstract: The present invention relates to a method for preparing an injectable composition of microparticles for the sustained release of a biologically active agent. The microparticles include a biocompatible polymer and a biologically active agent. The invention provides an improved process for the preparation of microparticles, wherein the physical characteristics of the microparticles, for example, the morphology, density and size, are independent of the process used to prepare the initially formed polymer/drug matrix. The method includes the steps of (a) providing a polymer/biologically active agent matrix; (b) compressing the polymer/biologically active agent matrix, thereby forming a compressed matrix; and (c) fragmenting the compressed matrix, thereby forming an injectable microparticle composition. The polymer/drug matrix can be provided by any suitable method.

Abstract: A method of forming a thin film strip. The method comprises coating a liner substrate with a wet slurry of film forming ingredients and drying the wet slurry in a drying oven to form a film. A moisture content of the film is measured as the film exits the drying oven and the film is rewound on itself. The rewound film is then stored in a minimal moisture loss environment during a curing process.

Abstract: A dope containing cellulose acylate as a main content of polymer is cast on a moving belt in a method of producing a film. At least first and second drying units are arranged in a moving direction of the belt and disposed near the gel-like film on the belt. A temperature difference between a supplied drying air and an exhausted air in the first drying unit is higher than in the second drying unit. Further, the exhausted air of the first drying unit, in order to use as the drying air of the second drying unit, is heated by a heat exchanger such that the content of solvent is decreased. A produced film is excelling in thickness uniformity, and adequate to used as an optical polymer film. Polarizing filter, protective film, optical functioning film and liquid crystal display in which the film is used are excellent in optical properties.

Abstract: A process for making a protective and decorative surfacing film comprises extrusion coating a solventless polymeric material from an extruder die to form an optically clear first layer on a polyester carrier sheet traveling past the extruder die opening. The extrusion coated first layer is immediately cooled on the carrier sheet to harden it, followed by applying a pigmented second layer to the first layer. The composite paint coat is transferred to a reinforcing backing sheet, after which the carrier sheet is separated from the paint coat to expose the outer surface of the first layer as a high gloss surface with a high distinctness-of-image, providing a transparent protective outer coat for the pigmented second layer. The pigmented second layer can be solvent cast and dried or extruded and hardened as a separate coating on the first layer. The composite paint coat can be bonded to a coextruded size coat and semi-rigid plastic substrate panel to form a thermoformable laminate.

Abstract: A cope containing TAC is cast from a casting die onto a belt such that a film after the drying may have a thickness at 40 &mgr;m. A solvent of the dope solution on the belt evaporates, and thus a gel-like film may be formed. The peeling force of the gel-like film becomes to the maximum when the weight percentage of the remaining solvent in the gel-like film is 25 wt. %. In order to reduce the generation of mura or unevenness of the thickness, the gel-like film is peeled from a belt with a support of a peeling roller, when the weight percentage of the remaining solvent is at most 20 wt. %. The peeled gel-like film is dried in a tenter dryer and a casting chamber to be a film. After cooled in a cooling chamber, the film is wound by a winding device.

Abstract: A method of manufacturing a printed, laminated pickup truck bed and bed liner includes the steps of forming by extrusion or another process a single or double layer substrate of a desired thickness and strength. If a single layer, it will preferably be formed of a thermoplastic material such as high density polyethylene (HDPE). If a double layer, the lower layer may be HDPE or HDPE reinforced with random fibers or a fibrous material to improve its strength and ruggedness. Additionally, a cast or blow film upon which may be printed a desired pattern such as, for example, camouflage or indicia, is utilized as the top layer of the material. The two or three layers are laminated together either with or without the use of an adhesive and then formed into a bed or bed liner by a thermoforming process.

Abstract: A process for producing a polyester sheet by dropping a molten polyester sheet extruded from an orifice-form nozzle on a cooling roll having the grooves of a large number of micro-cracks formed on the surface, closely adhering it to the cooling roll and solidifying it on the cooling roll, wherein the surface temperature (T, ° C.) of the molten polyester sheet 10 mm below the orifice-form nozzle is maintained at a temperature which satisfies the following expression (1): (Tc+20)° C.≦T≦(Tm+40)° C.  (1) wherein Tc and Tm are the falling temperature crystallization temperature (° C.) and melting point (° C.) of the polyester, respectively and T is as defined hereinabove, and the surface temperature of the cooling roll when it contacts the molten polyester sheet is controlled to a range of 5 to 100° C.

Abstract: A method and apparatus for producing microporous films. The method utilizes a casting surface and a condensing surface. The condensing surface is spaced from the casting surface to form a gap. The distance between the surfaces forming the gap is relatively small and is preferably less than 3 cm. A material, capable of forming microporous films through thermally induced phase separation processes, is cast onto the casting surface, preferably through conventional extrusion practices. The material contains at least one evaporative component that generally flashes off upon formation of the microporous material and condenses on the condensing surface.

Abstract: The present invention relates to filtration media having both hydrophobic (water-repellent) properties. The filtration media are produced using a fluorothermoplastic material, such as a terpolymer of tetrafluoroethylene, vinylidene fluoride, and hexafluoropropylene. The invention also relates to methods of preparing such filtration media using casting solution phase inversion.

Abstract: A film is formed by casting a ribbon on a support from a flow cast die while pulling said ribbon toward said support by providing a decompression area. The decompression area is divided into a middle portion, a left portion and a right portion. Degrees of decompression in these three portions satisfy the following formulae: 0<(PC−PL)×100/|PC|<15; 0<(PC−PR)×100/|PC|<15; |PL−PR|×100/|0.5(PL+PR)|<10; wherein PC is a degree of decompression in said middle portion, PL a degree of decompression in said left portion, and PR a degree of decompression in said right portion. The film obtained by the above method is suitable for a polarizing plate protection film, which is used for a liquid crystal display device.

Abstract: A process for preparing an optically homogeneous polyvinyl alcohol film having an excellent appearance without forming wrinkles and scratches and causing blocking of the film, the process comprising the steps of forming a polyvinyl alcohol film from a solution of a polyvinyl alcohol resin, and rolling up the film around a cylindrical core, wherein the surface hardness of the rolled up film is set to a Shore A hardness of 60 to 95 measured according to JIS K 6301 under conditions of 25° C. and 55% RH.

Abstract: There is provided a process for preparing a polyimide film by a method of casting a film, wherein bubble inclusion and unevenness in thickness are prevented without decrease in mechanical strength at the same time. It is an object of the present invention to provided a process for preparing a polyimide film characterized by extruding, casting and forming into a film a composition of a resin solution obtained by adding, to low viscosity varnish obtained by polymerizing a tetracarboxylic dianhydride component with a diamine component in a molar ratio of 1:1.01 to 1:1.05, or 1:0.95 to 1:0.99, a dehydrating agent in a molar ratio of at least one time and a chemically-imidizing catalyst in a molar ratio of at least half time based on 1 mole of the amic acid of the poly(amic acid) varnish.

Abstract: A solution casting process for producing cellulose triacetate (TAC) film is provided. Bead of dope, which includes cellulose triacetate and solvent, is cast on to a rotating supporting drum, to form self-supporting cast film. The self-supporting cast film is stripped from the supporting drum. The self-supporting cast film is dried while the self-supporting cast film being stripped is fed by feed rollers, to form the cellulose triacetate film. A surface temperature of the feed rollers is set equal to or lower than 0° C. The self-supporting cast film upon being stripped has modulus of longitudinal elasticity equal to or more than 450,000 Pa.

Abstract: A process for making polyester film base material comprising more than 65 mol % of 1,4-cyclohexanedimethanol (CHDM) of the total glycol component in the polyester material. The film base is prepared by sequentially carrying out the following steps: (a) casting a molten polyester resin in a machine direction onto a casting surface to form a continuous sheet, (b) drafting the sheet by stretching in the machine direction at a stretch ratio of from 2 to 4, and at a temperature ranging from 70° C. to 130° C., (c) tentering the sheet in the transverse direction by stretching at a stretch ratio of from 2 to 4, and at a temperature ranging from 70° C. to 130° C. to obtain a biaxially oriented film, (d) heat-setting the oriented film at an actual temperature of from 160° C. to 200° C., and (e) cooling the heat-set film without substantial detentering to obtain a biaxially oriented, heat-set polyester-based film having a cutting index of 1 to 1.

Abstract: An improved air cooling method for the production of cast film is shown. The device is intended to increase production rates for film without reducing the level of film gauge control. The devices utilizes a soft box for the bulk of the cooling and a directional source of pressurized air to deflect exhaust air from the soft box from striking the web curtain between the die and chill roll.

Abstract: Cellulose triacetate film is produced by a solution casting process. Dope, which includes cellulose triacetate and mixed solvent with methyl acetate, is cast on a rotary drum in a form of bead by use of a flow casting die, to form gel film. When a self-supporting characteristic of the gel film becomes higher than one limit value, the gel film is stripped from the rotary drum by use of a stripping roller, to obtain the cellulose triacetate film. During the casting step, a surface of the rotary drum is cooled at −10° C. or lower.

Abstract: The present invention provides a solvent casting process which comprises casting a dope which is a solution containing at least one kind of a polymer from a casting die onto a casting support, stripping off from the casting support and drying, wherein the force necessary for stripping off the dope from the die lip end of the casting die is 40 g/cm or smaller. According to the present invention, the employment of the foregoing constitution prevents the formation of the slugs at lateral edge portions of the dope because the cast dope would not adhere to the die lip end portion of the casting die. As a result, because a breaking down of the film would not occur without washing the apparatus, an efficient production of a film having superior evenness in the flatness can be achieved.

Abstract: A dyed polyester film comprising a B/A/B′ type laminate structure wherein B and B′ are clear polyester layers not containing a dye additive or a sublimate forming material and having a thickness LB and LB′ and a glass transition TgB and TgB′; A is a dyed polyester layer containing a dye additive and having a thickness LA and a glass transition temperature TgA; wherein the polyester in B, B′ and A is poly(ethylene terephthalate), poly(ethylene naphthalate), polyesters containing sulfonate groups, copolymers of poly(ethylene terephthalate), poly(ethylene naphthalate), or copolymers of poly(ethylene terephthalate) and poly(cyclohexane dimethylene terephthalate). A method of producing the dyed polyester film is also disclosed.

Abstract: A formed sheet of thermalconductive silicone gel is provided. The formed sheet has (i) a thin film reinforcement layer hardened into rubber only in a surface layer on the upper side, the lower side, or both sides, (ii) a sheet-shaped reinforcement material buried in a surface layer of the upper or the lower side, or (iii) a sheet-shaped reinforcement material buried in a surface layer of the upper side or the lower side of the sheet, and a thin film reinforcement layer hardened into rubber in this surface layer or in a surface layer on both sides of the sheet. The formed sheet of thermalconductive silicone gel has low compressibility, high strength, is easy to handle during the mounting process, and can be reused after its contact compression between a chip and a heat sink has been released.

Abstract: A method of film fabrication is taught that uses a coating and drying apparatus to fabricate resin films suitable for optical applications. In particular, polyvinyl alcohol films are prepared by simultaneous application of multiple liquid layers to a moving carrier substrate. After solvent removal, the polyvinyl alcohol films are peeled from the sacrificial carrier substrate. Polyvinyl alcohol films prepared by the current invention exhibit good dimensional stability and low birefringence.

Abstract: A production method of cellulose film wherein cellulose film is produced by preparing a polymer solution through dissolving cellulose ester in a solvent containing a prescribed organic solvent as the main component, forming a filmy object from the prepared polymer solution, and evaporating the solvent in the filmy object; the residual amount of the organic solvent is reduced while the film quality is not degraded, and the production efficiency is degraded to a least possible extent; a poor solvent, highest in boiling point among the materials contained in the solvent, is added in the content ranging from 0.1 wt % to 1.0 wt %, taking the total amount of the solvent in the prepared polymer solution to be 100 wt %; and the solubility of cellulose ester in the poor solvent is inferior to the solubility of the cellulose ester in the organic solvent which is the main component of the solvent.

Abstract: An optical film obtained by a process comprising the steps of:

Abstract: This invention provides processes for preparing fiber or film comprising a polyurethane and layers delaminated from a lamellar clay, said layers being dispersed in said Polyurethane. Fiber and film produced by the processes of the present invention exhibit reduced tack and an increased ability to affix at least one dye.

Abstract: A solution film-forming method for obtaining the polymer film includes discharging a pressurized polymer solution having a specific temperature from a casting die, casting the polymer solution on a support, solidifying the polymer solution to form a film, peeling and drying the film, wherein the polymer solution to be cast on the support is mixed with a specific solvent such that E1/n is larger than 0.1 (l/second) and smaller than 3.0 (l/second) when the dynamic modulus of rigidity and dynamic coefficient of viscosity of the polymer solution immediately after discharged on the support from the casting die are E1 (Pascal) and n (Pascal·second), respectively.

Abstract: Provided is a method for manufacturing a thermoplastic resin sheet bearing an embossed pattern, which employs a manufacturing apparatus having a first roll having an elastic material coated surface, a mirror-faced metal, endless belt, which is wound around the first roll and a second roll, and a third roll so provided that the metal, endless belt is wrapped partially around the third roll, which contacts the first roll via the metal, endless belt and which has an embossed pattern formed on one surface. According to this method, the thermoplastic resin sheet, partially melted, is fed between the metal, endless belt, which contacts the first roll, and the third roll. The elastic member is elastically deformed by application of a pressing force between the first and the third roll, while face pressure welding the thermoplastic sheet by using the first and the third rolls to transfer the embossed pattern and to cool the thermoplastic resin sheet. A surface temperature for the third roll of from 0° C.