Abstract: An improved method of manufacturing a swash plate assembly for use in a compressor, fluid motor or similar device in which a plurality of pistons are connected, by means of connecting rods, to a swash plate which drives (or is driven by) the pistons. A plurality of piston assemblies are made by casting the piston around one end of a connecting rod section which is formed with a ball thus providing a ball-socket connection therebetween. Mating spherical ends with through-bores to receive the piston connecting rod section are cast-in-place and captured in sockets within the swash plate. The connecting rod section of the pistons is mated to the through-bores of the mating spherical ends and are positioned in an appropriate fixture to a fixed final relationship. The connecting rod sections are secured to the sidewall of each through-bore by a means such as electron-beam welding to secure the overall length of the final assembly.

Abstract: A method of forming a plastic lined ball joint is disclosed using a preheated socket with wider than normal dimensional tolerances and a melt-in-place plastic socket liner which melts on forced contact with the heated socket so as to exactly conform with and seat in the socket whereafter the assembly is then quenched to solidify the liner to effect a tight fit with the socket.

Abstract: A process and a molding unit for the automatic molding, expelling and assembling to one another of at least a pair of plastic handles for a plastic bag, consisting of a male and female handles (A and B) and provided with snap fastening means for closing said bag, characterized by the use of a molding unit comprising:two mold blocks, each having a cavity for removably receiving a mold, respectively said cavities and the molds forming two juxtaposed molding chambers, separated from one another by slidable wall members constituting in combination the countermolds of the two respective molding chambers in operative position thereof,means for moving the mold blocks together with the molds to and from one another,means for slidably moving said slidable wall to and from its closing position,injection means for feeding molded plastic material into both molding chambers shaped to form a female and a male handles (A and B),punch means to form in each male handle (A) each pin of the snap fastening means as well as the r

Abstract: A rotary plug valve is formed which is of the type comprising a housing formed of a polymer and a rotary plug disposed in a through-passage of the housing. The plug is formed of a polymer and includes a bore selectively alignable with the through-passage to admit the passage of fluid. The plug valve is formed by forming the plug and attaching thereto a preformed polymeric shield by snap-fitting the shield onto the plug. The shield has an inner surface conforming to the periphery of the plug. The plug and shield assembly is positioned within a cavity of a mold. The cavity corresponds to the shape of the housing. A molten polymer is introduced into the cavity and intimately contacts the shield and forms the housing around the plug.

Abstract: A method of producing a ventilator grill (A) comprising a grill frame (B) and louver vanes (E) pivotally mounted thereon utilizes first, second and third mould halves.

Abstract: There is provided a curable sealing composition comprising a low molecular weight rubber, a curing agent and other additives as required and being characterized in that a block copolymer of isoprene and butadiene with a viscosity average molecular weight of 7,000-150,000 is used as the low molecular weight rubber. The composition has a good workability, and when cured, produces seals having excellent thermal stability, elasticity and sealing effect.

Abstract: A ball bearing adapted for axial movement on a shaft is comprised of a cage having guideways defining endless paths having axially extending portions for loaded and unloaded balls, and semicircular end portions. An outer sleeve surrounds the central portion of the bearing and defines races for balls in the endless paths. End rings on the axial ends of the bearing radially outwardly cover the semicircular quideway portions. The semicircular guideway portions have outwardly convex bottoms, and the end rings have concave recesses in their inner surfaces aligned with the semicircular guideways. The convex portions of the guideways and the concave portions of the recesses have common centers of curvature extending parallel to the bearing axis and displaced outwardly therefrom.

Abstract: A lens barrel assembly consisting essentially of a first and second barrel member having helicoid screw threads therebetween which enable said barrel members to be moved axially upon relative rotation therebetween is formed in a molding process wherein one of said barrel members is utilized as a mold element in the formation of the other barrel member with the other barrel member being formed by injection molding of resin material injected into a cavity defined at least in part by the first barrel member. The lens barrel assembly is formed with the barrel members in operative juxtaposition when they are removed from the mold cavity.

Abstract: The conduit structure comprises an outer tubular housing having a tubular inner member disposed therein with a first end of the inner member being positioned in the medial portion of the outer housing and retained therein by means of an outwardly extending flared portion on the first end of the tubular inner member which is constrained between two longitudinally spaced inwardly extending annular projections formed on the inner surface of the outer housing. A resilient annular seal is provided between the outer surface of the tubular inner member and the inner surface of the medial portion of the outer housing. The tubular inner member extends from one end of the outer housing and a second resilient annular seal is provided between the tubular member and said end of the outer housing. The tubular inner member is adapted for longitudinal, radial and rotational movement relative to the outer housing.

Abstract: A method and apparatus for manufacturing double-gear trains in which gears of double-gear trains are molded already in engagement with one another. Upper and lower gear molding cavities are formed in upper and lower molds between which is sandwiched an intermediate mold. Apertures are formed in the intermediate mold for molding shafts which join gear pairs. Thin wall dividing portions are provided between adjacent gears which are molded in engagement with one another. A molten resin introducing cavity is formed between an outer mold and the upper mold. Coupling pieces may also be molded simultaneously with the formation of the double-gear train.

Abstract: The invention relates to a method of forming a pipe socket having a sealing ring (8) at the inner surface of the pipe socket wall. The sealing ring has a fastening portion (16) and a sealing portion (20) connected therewith. The sealing portion (20) is displaceable in the axial direction of the pipe socket to be able to take different positions therein in order to adapt to different tolerances. It is a problem that the sealing portion (20) because of its displacability is not adapted to constitute such a surface around which the pipe wall can be formed. In order to obviate this drawback the pipe wall is formed so that the sealing portion (20) is positioned outside the pipe socket during the forming operation, whereupon the sealing portion is folded into the pipe socket after the forming operation.

Abstract: A stud for releasable attachment to an article of footwear, particularly for use in games and sports, comprises a support made of plastics material such as glass-filled nylon and a metal pin element. The support has an externally screw-threaded sleeve for engagement with a socket in an article of footwear and an outwardly directed flange for engagement with the lower end of the socket or with the sole of the article of footwear. The pin element comprises a stem and a ground-engaging head which may be blunt or spike-shaped. In assembly the stem is inserted into the sleeve and is then deformed as by riveting to secure the support and the pin element together.

Abstract: A method of making a motion transmitting remote control assembly of the type including a conduit with an end fitting of organic polymeric material disposed on one end of the conduit and a motion transmitting core element extending through the conduit and end fitting with the core element connected to a rod movably supported in a bore in a sleeve having a male swivel portion with a partial convex spherical surface extending from its intersection with the exterior of the sleeve to a lip defined by its intersection with the bore and pivotally supported in a female swivel portion having a partial concave spherical surface.

Abstract: A method for constructing ball joints includes positioning a ball within a ball joint socket. Plastic-bearing material is then allowed to congeal in the socket while in contact with the ball. A positioning fixture maintains the ball in the desired spaced position in the socket while also maintaining a seal between the ball and the socket housing so that the bearing material may be pressurized as it congeals.

Abstract: A needle valve and a method of manufacturing the needle valve. The needle valve has a metal needle with a leading end that is elongated and tapered so as to provide carefully restricted fluid flow along the length of the tapered end. A portion of the needle is threaded so that the position of the tapered end may be adjusted by screwing the needle. A housing for the needle is manufactured by placing the needle into a mold. The housing is then injection molded around portions of the metal needle. The molded housing forms an inlet port around the tapered end of the needle and a collar around the threaded portion of the needle. An outlet port is molded adjacent to the tapered end and is in fluid communication with the inlet port of the housing. As the housing cools, the plastic shrinks thus conforming the inlet port to the tapered end of the metal needle and creating a hermetic seal around the tapered end. A plastic knob is also molded onto the opposite end of the metal needle.

Abstract: An annular metal outer race with a concave bore is placed in an outer mold. A pair of coaxial annular inner molds are inserted into the outer race. Liquid plastic is flowed into an annular space between the inner molds and the outer race. The liquid plastic is allowed to solidify and shrink whereby a clearance between the plastic ball outside diameter and the outer race is provided.

Abstract: A method for making a punch and stripper assembly for a reciprocating metal-punching press in which the stripper is integrally molded about the punch while in the punch holder through the use of a certain plastics material mold cooperating with the punch holder, and a substantially liquid plastics material that can be poured in the mold and will set to a solid condition integral with the punch.

Abstract: The following specification describes a paint can mold in which a pair of concentric ring members and cores at diametrically opposed positions create concentric mold cavities for forming projecting bushings on the pail, each having a concentric handle bearing. The plastic for forming each bearing and a handle interconnecting the bearings passes through a gate in each ring member. Withdrawal of the ring member severs the plastic in the gate from between the bushing and bearing so that the handle is free to rotate on the bushings. Means are provided to prevent disassembly of the handle from the can.

Abstract: A valve apparatus is integrally molded from an elastomeric material so as to form a valve seating portion including a valve opening, a valve member and connective strands extending from the valve seating portion to the valve member. The valve member is initially molded on one side of the valve opening, and a portion of the valve member is passed through the opening to the other side thereof. The connective strands are stretched while passing a portion of the valve member through the opening so as to create a bias on the valve member which tends to seat the valve member on the other side of the opening.

Abstract: Method for making a plug valve having a housing molded in place about a pre-formed rotary valvemember. The rotary valve member is molded with the mold parting lines lying in a plane containing the axis of the flow passageway. Around the passageway orifice, the mold parting line is eliminated by use of a core insert which forms a recessed region with an annular mold parting line spaced from the orifice. The housing includes a body portion which surrounds the rotary valve member and an annular lip seal member formed as a homogenous part of the body portion and extending inwardly adjacent the recessed region of the valve member. The inwardly extending portion of the lip seal member has the property of flexing to form a fluid-tight seal when the valve member is in its closed position.

Abstract: A plug or ball valve is disclosed having a housing and plug or ball in the housing for controlling the flow of fluid therethrough. A valve stem extends through the housing for rotation of the plug. The valve stem has a narrow peripheral shoulder which is held tightly against the housing by fluid pressure on the plug to prevent leakage past the seal when the valve is in a partially open position.

Abstract: In mounting a part or parts, for example, of a tape recorder or other appearance, on a chassis or metal base plate, the metal base plate is provided with a circular hole, and a synthetic resin mounting member is molded through such hole so as to include a support portion molded against one surface of the base plate, a root portion molded against the other surface of the base plate and a connecting portion molded in the circular hole simultaneously with the support and root portions so as to be integral therewith and to permit turning of the mounting member about the axis of its connecting portion between an initial molded position in which all portions of the mounting member are fully located within the perimeter of the base plate and an active position angularly spaced from the initial molded position and in which the support portion of the mounting member is operative to mount a respective part on the base plate.

Abstract: A container such as a soft-drink bottle, provided with a narrower upper neck portion threaded in one direction and a wider lower neck portion threaded in the opposite direction, is hermetically sealed with a cap divided by a frangible zone into top and bottom parts having threads complementary to those of the corresponding neck portions. The cap is placed on the container neck with a rotary screw motion which matingly interfits the upper threads while the lower threads are interengaged with a snap fit as the bottom part of the cap elastically expands.

Abstract: A bearing assembly comprises two engaging members movable relative to one another. One of said members has a bearing surface made of metal or ceramic coated with a thin film of a parting agent, and the other bearing surface is a woven fabric impregnated with a cured acrylate composition.

Abstract: A die cavity is delineated by the surfaces of a pair of die members and the threaded surface of a first of a pair of thread engageable members, one of the die members thread engaging a part of the threaded surface. A synthetic polymeric resin is injection molded in the cavity to produce a second member in precise thread engagement with the first member and the cavity is then opened to release the thread engaged members.

Abstract: The following specification describes a stop boss formed on the handle of a pair by means of a pair of slides located behind a skirt wall of the pail with the handle passing through a slot in the skirt wall, which is closed by a flange wall formed by the slides. The slides are movably carried in guides by a ring member and are received in a recess of another ring member which conventionally forms the annular pail wall. The guides enable the slides to move laterally toward each other in response to downward movement of the carrying ring member, to define the cavities for forming the stop boss and the flange wall closing the skirt wall slot. On completion of the mold cycle and upward movement of the ring member carrying the slides, the guides move the slides laterally apart to release the stop boss and the flange wall. The slides are then moved from between the skirt and pail walls to enable the pail to be released from the mold.

Abstract: Method and apparatus employing induction heating for positively mounting a grip ring on a thermoplastic support shaft of a counter wheel subassembly for retaining a bank of counter wheels on the support shaft with a preselected axial end play.

Abstract: In manufacturing a hammer for sheet metal work and repair or shaping of metal sheets, the hammer is made with a hammer head and an adapter which has a face for striking the workpiece and is coaxially connected to the hammer head in such a manner that the adapter, upon the striking of the hammer, rotates with respect to the hammer head in a predetermined direction from its "at rest" position, and then automatically returns to its original position. The hammer head and the adapter are, first, provided in the area where they are in contact with other when set in the at rest position with a lubricant, then, they are positioned with respect to each other in a predetermined relationship, and temporally bonded to each other by a temporary bonding agent which is applied over adjoining peripheral portions of the hammer head and the adapter and the liquid then tightly covers the adjoining peripheral portions.

Abstract: A bearing assembly comprises two engaging members movable relative to one another. One of said members has a bearing surface made of metal or ceramic coated with a thin film of a parting agent, and the other bearing surface is a cured mixture of a curable acrylate composition and particulate polytetrafluoroethylene.

Abstract: A valve includes a central valve component with an integral housing molded therearound. During the molding of the housing a seal is held against the valve component by spaced fingers of a tool. After molding is complete and the tool is withdrawn, plastic gripping fingers formed from plastic injected between the fingers of the tool during molding hold the seal against the valve component and the housing.

Abstract: A method of making a normally closed, tamper-resistant container having a body, a nozzle insert extending outwardly from an opening of the body, and an integrally-formed closure member molded upon the insert and covering substantially the entire exterior surface and the outer end of the outlet passage thereof. The closure member includes a manually-rupturable connecting section extending thereabout and dividing it into a removable cap portion and a fixed breast portion, which joins the insert to the body. A method for fabricating the container is provided.

Abstract: A demountable fishing rod is formed as a single tapering tube with a thick walled central portion, the tube is cut in two at the large end of the thick walled central portion to form a butt portion and a tip portion, the thick walled central portion is sized to receive a cylindrical sleeve which is glued over the sized portion to extend rearwardly beyond the tip portion, the tapering small end of the butt portion is sized and coated with a mold release agent, the sleeve has a molding material inserted therein, and the tapered end of the butt is held in the sleeve while the molding material hardens to provide a demountable joint.

Abstract: A die casting process for forming an article having first and second elements intercoupled for pivotal or sliding movement. A first element is formed, as by casting, and the second element is cast with the bearing region of the first element forming a mold for the bearing region of the second element. The casting may be effected in movable dies, with the elements being moved either linearly or arcuately to the different die positions for sequentially casting the first and second elements. Freedom of the joint between the two elements is obtained by stressing the first element before the second element is cast thereabout, so that upon placing of the casting process the bearing regions of the first element spring back to their original position to enable free pivotal or sliding movement between the elements.

Abstract: A lightweight rearview mirror assembly for vehicles and a method for forming the same. The assembly includes a case formed from a thermoplastic material and a mirror element mounted therein. A thin, upstanding edge of the case is heated and curled into an arcuate, peripheral, retaining edge extending over the entire length of the mirror edge. The curled, arcuate edge defines therewithin a space extending between the entire thickness of the peripheral edges of the mirror and the case which allows the mirror and case to expand or contract in extreme temperatures without expelling or breaking the mirror element. Means are provided for preventing the mirror from vibrating within the case.

Abstract: This is concerned with a method of making a fuse puller, preferably by molding plastic in which two arm members are formed with leaves or arms and spacers at each end thereof and at least one of the arm members has one end free or open so that it may be interleaved or inserted between the spaced arm members, generally in the middle thereof, of the other arm member.

Abstract: A long wearing mechanical seal assembly comprising two paired sealing members of predetermined composition wherein the contacting surfaces are in rotating relationship with respect to one another, and wherein the members cooperate to prevent fluid flow between the contacting surfaces, a first one of said members being composed of a material suitable for a seal seat (e.g., cast iron, alumina ceramic or chrome plated steel) and the second member comprising a seal composed of a graphitic matrix that is filled with particulate, non-abrasive matter (e.g. Nepheline syenite, alpha-alumina or quartz) which is harder than the matrix and which has a microhardness greater than the matrix to prevent the seal from wearing at the wear rate of the matrix.

Abstract: A method for forming a removable closure member for the nipple aperture in a disposable nursing bottle and a method for forming a reusable connector for a bag, pouch or the like.The removable closure member is molded by placing a first die in contact with one surface of the nipple of a nursing bottle, the first die having a first cavity communicating with the opening in the nipple, placing a second die in contact with the opposing surface of the nipple, the second die having a second cavity communicating with the opening, and injecting a settable composition into one of the cavities and through the opening into the other cavity.

Abstract: A plug valve having a housing molded in place about a pre-formed rotary valve member. The rotary valve member is molded with the mold parting lines lying in a plane containing the axis of the flow passageway. Around the passageway orifice, the mold parting line is eliminated by use of a core insert which forms a recessed region with an annular mold parting line spaced from the orifice. The housing includes a body portion which surrounds the rotary valve member and an annular lip seal member formed as a homogeneous part of the body portion and extending inwardly adjacent the recessed region of the valve member. The inwardly extending portion of the lip seal member has the property of flexing to form a fluid-tight seal when the valve member is in its closed position.

Abstract: A ball and socket joint of the type having a plastic ball portion which would interfere with the socket on assembly, has the ball portion molded to an arm concentric with the socket. In making the ball and socket joint, the arm is positioned in a mold and concentrically referenced to the socket. Then the plastic ball portion is molded on the arm using the inside of the socket as the outside spherical surface of the mold. Upon shrinkage of the molded plastic ball, a perfect bearing clearance is obtained, all of the socket inside surface is used as a bearing area and burrs from cuts on the socket to accommodate the interference fit are eliminated.