Abstract: A sockliner for a shoe may be formed to include an integral fabric skirt. The fabric skirt may remain loose from the sockliner along at least a portion of the periphery of the sockliner. The loose periphery of the fabric skirt may be used to join the sockliner to other shoe components, as in a strobel-type seam.

Abstract: An energizing safety shoe is capable of offering the user a high degree of protection in the case of accidents, in accordance with the current standards, together with a higher level of comfort perceived by the user thanks to a specific configuration of the multi-layer sole capable of respecting the ergonomics of the user in accordance with the biomechanics of walking.

Abstract: In one aspect, the present disclosure provides a method. The method may include placing an upper on a last, where the upper includes a lower perimeter edge secured to a lasting element, and where the last includes an opening for receiving the lasting element. The method may further include feeding the lasting element at least partially through an opening of the last and tensioning the lasting element to tighten the upper around the last by pulling the tensioning element at least partially through the opening.

Abstract: In order to provide a method for producing an article of clothing, which comprises a textile main body and functional elements arranged on the textile main body, which offers a large degree of design freedom with regard to the geometry of the functional elements and ensures good adhesion of the functional elements to the textile main body, it is proposed that the method comprises the following: producing the textile main body; providing a shaped part having at least one functional-element recess for accommodating a functional-element starting material; introducing the functional-element starting material into the at least one functional-element recess; bringing the shaped part, which is provided with the functional-element starting material, and the textile main body into contact; producing at least one functional element connected to the textile main body in a substance-to-substance bonded manner from the functional-element starting material.

Abstract: The present invention relates to a method of manufacturing a plurality of wind turbine blades. The method includes providing first, second and third stationary moulds, moulding respective first upper and lower shell halves, removing and turning the first upper shell half, and positioning and bonding it on the first lower shell half to form a closed wind turbine blade shell. This is repeated for continuously manufacturing a plurality of wind turbine blades.

Abstract: A shoe comprising a sole. The sole includes an upper sole member and a lower sole member of different materials. The lower sole member has a hole extending from its lower side to its upper side, and a projection of the upper sole member extends downwardly into the hole. The lower sole member further includes a longitudinal flex groove extending from a toe region to a front end of the hole, and from a rear end of the hole to a sole heel end. The longitudinal flex groove and hole combine to facilitate transverse flexion of the lower sole member in response to gait forces from the ground and a wearer's foot.

Abstract: An outsole component for use in an article of footwear is manufactured using a molding process that incorporates a second polymeric material with a film component including a first layer formed of a polymeric hydrogel material. The first layer forms the external or ground-facing layer of the outsole. Methods of manufacturing the outsole component, as well as articles of footwear including outsole component and methods of manufacturing such articles of footwear are also described.

Abstract: A fusing system includes an upper member and a base member. The upper member includes a pressing layer and the base member is associated with a last member. The pressing layer has a contoured portion that approximates the shape of a portion of the last member. The upper member can be associated with the base portion and a vacuum can be applied so that the pressing layer is pulled down onto materials disposed on the last member for purposes of fusing the materials together to form articles, such as articles of footwear.

Abstract: An image displaying device includes a background layer and a display layer. The display layer includes an inner surface and an outer surface. The inner surface is substantially smooth, and the outer surface includes a plurality of raised areas and recessed areas. The display layer has a first zone with a first thickness measured between the inner surface and a raised area and a second zone with a second thickness measured between the inner surface and a recessed area. The display layer also includes a coloring agent having a higher concentration in the first zone as compared to the second zone. The display layer has increased light transmissivity through the recessed areas and decreased light transmissivity through the raised areas such that a contrast of light transmissivity between the raised and recessed areas generates an image.

Abstract: A sole for a shoe, such as a sports shoe, includes a plurality of essentially jointly extruded plastic strands. A method for the manufacture of a sole for a shoe includes essentially jointly extruding a plurality of plastic strands and connecting the plurality of extruded plastic strands.

Abstract: Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

Abstract: A midsole of footwear with an incorporated orthotic support. The midsole includes a soft and flexible member and a more rigid orthotic support. The orthotic support includes a heel cup and an arch support portion that extends forwardly from the heel cup. Embodiments produce the midsole by positioning the orthotic insert between an upper portion of the footwear and an outsole. Then, soft and flexible material is injected into the space surrounding the orthotic. The soft and flexible material subsequently cures forming the multi-part unitary midsole.

Abstract: Variable-density soles for articles of footwear and methods for constructing said soles are provided herein. In one embodiment, a variable-density sole for a footwear article comprises a first layer comprising a first density coupled to a bottom surface of an upper of the article of footwear; and a second layer comprising a second density greater than the density of the first layer, wherein the first layer is physically coupled to the second layer forming an interface between the layers. In this way, comfort of the article of footwear may be increased while decreasing the weight of the article of footwear. Further, forming the variable-density sole includes directly molding the first layer to a strobel board, stitching the strobel board to an upper, and injecting the second layer to the upper with the strobel board and the first layer. In this way, the production of a footwear article is simplified.

Abstract: A last system and a method of making the last system are disclosed. The last system includes a last member and an exterior layer. The exterior layer becomes deformable when heated above a characteristic temperature. The method can include forming a braided footwear component on the last system. The exterior layer may be joined with the braided footwear component by heating the last system above the characteristic temperature.

Abstract: A method of manufacturing an orthopedic walking boot, comprising providing a base configured to support a user's foot and receive a support assembly configured to support the user's lower leg; and overmolding an outer sole to the base.

Abstract: An article of footwear includes an upper, a midsole and an outsole. The midsole is connected to the upper and to the outsole. The midsole includes a lattice structure and a resilient foam insert. The lattice structure includes a network of laths and nodes with a recess formed in the network of laths and nodes. The resilient foam insert is positioned in the recess in the lattice structure.

Abstract: A housing and a cover member are injection-molded and these housing and cover member are joined within a pair of mold. When the housing and the cover member are joined by molten resin, a mold for suppressing deformation is positioned at a face of the housing opposite to a face receiving a pressure of the molten resin.

Abstract: A method for manufacturing a shoe sole with multi-material spikes includes: providing a spike-forming mold which includes an upper mold and a lower mold, wherein the lower mold includes a first filling hole which is in communication with the first spike cavity, different materials are placed in the first spike cavity to form the multi-material spike; providing a first mold which includes a second spike cavity; providing a second mold which includes a second filling hole; assembling the first and second molds, together to form a sole cavity, wherein the multi-material spike is placed into the sole cavity, a sole material is filled into the sole cavity through the second filling hole, and then the multi-material spike and the sole material are adhered to each other by hot melting; and opening the first and second molds, and obtaining a shoe sole with the multi-material spike.

Abstract: An article of footwear may include an upper and a sole structure fixedly attached to a bottom portion of the upper. The sole structure may include a sole component including a baseplate having a bottom surface and at least a first ground engaging member extending substantially downward from the bottom surface of the baseplate, the first ground engaging member having a substantially circular cross-sectional shape. In addition, the sole structure may also include a tapered support structure having a substantially pyramidal shape and extending substantially downward from the bottom surface of the baseplate, abutting the first ground engaging member at a side portion, and partially surrounding the first ground engaging member such that a portion of the first ground engaging member is exposed between edges of the tapered support structure. Also, the tapered support structure may extend downward from the baseplate less than the first ground engaging member.

Abstract: Embodiments of face plates for golf club heads are disclosed herein. Other examples, and related methods are also disclosed herein.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wear's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wearer's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wearer's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: A method of manufacturing an article of footwear includes providing an upper and an insole of the article of footwear, connecting the upper to the insole to provide a combined upper and insole having a foot-receiving chamber and a footbed-receiving opening, providing a unitary combined sole and footbed of the article of footwear, the unitary combined sole and footbed including at least a portion of a sole having an upper surface, a first portion of a footbed connected to the portion of the sole, and a second portion of the footbed connected to the first portion of the footbed, the second portion of the footbed having a lower surface detached from the upper surface of the portion of the sole, passing the second portion of the footbed through the footbed-receiving opening and into the foot-receiving chamber, and securing the insole to the portion of the sole.

Abstract: A sole component having a base, a toe cover and an integral line of articulation permitting the toe cover to be molded in an “open” position and moved into a “closed” position during assembly on the article of footwear. The line of articulation may include a line of reduced thickness extending laterally across the sole. The line of articulation may also include breaks defined in the sidewall of the sole in alignment with the line of reduced thickness. The present invention also provides a method of forming a sole component generally including the steps of providing a mold having bottom and top mold parts shaped to cooperatively define a mold cavity in the shape of a sole component having a toe cover joined to a base along a line of articulation, closing the mold parts, injecting a sole forming material into the cavity, removing the sole component and moving the toe cover about the line of articulation into a closed configuration for use.

Abstract: A boot form for a hockey skate is made of multiple plastic materials having different hardness properties, or different flexural moduli, and is formed via an injection-molding process or another similar process. One or more of the plastic materials may be reinforced with fibers of glass, carbon, aramid, or another stiffening material to strengthen one or more regions of the boot form. For example, pellets of a first plastic material having a flexural modulus of approximately 190 MPa (e.g., a polyamide elastomer block amide) may be injected into a mold to form a softer upper region of the boot form. And pellets of a second plastic having a flexural modulus of approximately 20,000 MPa (e.g., a Nylon 12 with long glass fibers) may be injected into the mold to form a stiffer lower region of the boot form. Additional skate components may then be attached to the boot form.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: The present invention consists in an injection method in which a material is injected which serves as the connection between the upper and the sole of the shoe, the mould used for this purpose and the shoe thus obtained in such a manner that the membranes of the breathable type incorporated in said shoe are not damaged.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: A method of manufacturing an article of footwear having a direct attach sole component includes providing an upper and a receptacle shell that defines a receptacle adapted to receive a cushion insert. A molding insert is placed into the receptacle, and the upper is joined with the receptacle shell. A mold is closed about the receptacle shell and at least a portion of the upper to form a mold cavity corresponding to the direct attach sole component. Material is introduced into the mold cavity to form the direct attach sole component. The mold insert protects the shell from deformation during the molding process. The mold insert is removed and replaced with a cushioning insert after the molding process. The footwear can optionally include a partially transparent shell that supports a sole component that receives a cushion insert, such that the cushion insert and/or sole component are visible through the shell.

Abstract: A method of forming an article of footwear includes injecting a first material into a first cavity of a mold assembly to form a sole assembly, injecting a second material into a second cavity of the mold assembly, a first last being suspended within the second cavity, to form an upper of the article of footwear about the first last. The upper and the sole assembly are positioned in contact with one another. The upper and the sole assembly are cured and bonded together to form an article of footwear. The article of footwear is removed from the mold assembly and from the first last and allowed to expand to a first size. The article of footwear is placed on a second last having a second size that is smaller than the first size, and heated and cooled until it shrinks to the second size.

Abstract: A shoe mold set includes a mold, a movable block and an adjustment unit. The mold is connected to the movable block, and both are slidably between two rail members of the replacement unit. The replacement unit is connected with the adjustment unit which is adjustably located between the top board and the bottom board of the replacement unit. The mold is micro-adjustable by operation of the adjustment unit.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: A vapor-permeable and waterproof sole for shoes, including at least one first load-bearing component, including at least one vapor-permeable or perforated portion, including a vapor-permeable or perforated filler, at least one second component, predominantly arranged below the first component with a tread provided thereon. The second component includes through perforations at the vapor-permeable or perforated portion of the first component. Below the vapor-permeable or perforated portion and above the tread a membrane water impermeable and of water vapor permeable material is provided. The first component is constituted by a plastic midsole. The midsole is rigidly coupled to the membrane and to the filler by molding before providing the tread. A single peripheral seal is provided on the membrane formed by the molding of the midsole; the midsole surrounds peripherally the membrane.

Abstract: A method of manufacturing a sole according to the present invention includes the steps of obtaining a rubber part by previously crosslinking a polymer mixture containing 50 to 100 mass % of a diene-based polymer and 0 to 40 mass % of an acrylonitrile component in a polymer component of the polymer mixture, halogenating the rubber part, and bonding the rubber part and thermoplastic resin to each other by molding said thermoplastic resin on said rubber part.

Abstract: A therapeutic shoe in accordance with the present invention includes an upper; an outsole attached to the upper; and a carbon fiber plate embedded in situ within the sole during a common molding process that forms the outsole, the carbon fiber plate being anatomically correct and extending at least a substantial length of a footbed of the shoe. A bottom surface of the carbon fiber plate is intimately bonded to the outsole.

Abstract: A method for manufacturing footwear including injection molding a polymeric material on a sheet of material in preselected locations and/or in a preselected pattern so that the polymeric material bonds to the sheet and forms a structural exoskeleton of an upper of the footwear. The upper can be joined with a sole. The polymeric material can be injection molded on the sheet while the sheet is in a planar or flat configuration, and subsequently, the sheet and bonded exoskeleton can be conformed to a three-dimensional configuration of an upper. Additional polymeric materials can be injected on the exoskeleton to reinforce certain areas of the same. The exoskeleton can define one or more holes through which the sheet is visible to form one or more aesthetic regions on the upper. An article of footwear constructed with the method is also provided.

Abstract: A method for providing an antislip tread and an antislip tread provided with the method. The tread has a plurality of antislip inserts made of fabric or nonwoven fabric which emerge from the surfaces intended for contact with the ground. The inserts made of fabric or nonwoven fabric may also form a substantially continuous surface with the surface made of rubber or plastic material.

Abstract: Provided are, among other things, systems, methods and techniques for manufacturing sheet material. In one representative embodiment, a sheet of fabric material is positioned across a patterning template that has a number of openings; and the sheet of fabric material and the patterning template are fed through an extrusion device in which extrusion material coats the fabric material and forces the fabric material into the openings in the patterning template, thereby producing a composite sheet material.

Abstract: The present invention relates to a method of producing footwear. The footwear has an upper and an outsole with an upraised portion, such as a toe bumper or a heel bumper. The method uses a mould comprising a last, upon which the upper is arranged, an upper mould part divided into two side parts being laterally movable in relation to a lower mould part between a first and second position, and the lower mould part being vertically movable in relation to the upper mould part between a third and fourth position.

Abstract: The present invention relates to composite stiffener materials in the form of a nonwoven sheet of fabric comprising one or more multi-component fibers, wherein at least one component of the one or more multi-component fibers is a thermoplastic material, and each thermoplastic material within a multi-component fiber having two or more thermoplastic materials has a different melting point, prepared by a method comprising the steps of: (a) entangling the fibers to form a fabric, (b) heating the fabric to a temperature sufficient to melt at least one thermoplastic material of a multi-component fiber without permanent structural impairment of other fiber components, and (c) reducing the thickness of the heated fabric to form a non-woven sheet of fabric. One feature of the invention is the elimination of saturating non woven material in the formation of the composite material.

Abstract: A vulc style and cupsole style footwear and a method for manufacturing the footwear are disclosed. The footwear includes a midsole that is directly attached to the upper. The midsole may be attached to the outsole by adhesive. In the method of manufacturing the footwear, the upper and an outsole are disposed a set distance apart. Polyurethane or other material for providing cushioning to the footwear is either injected between the upper and outsole or poured onto the outsole and the upper is traversed over the outsole so as to define the mold for defining the midsole. The polyurethane is directly attached to the upper and adhered to the outsole/cupsole.

Abstract: Mold assemblies for compression molding of footwear components include molds, heating elements, conductor plates, insulating layers and carrier trays. An upper mold assembly is placed into a fixture attached to an upper press platen. A lower mold assembly slides into and out of a fixture attached to a lower press platen. Heating elements within the mold assemblies connect to electrical contacts in the fixtures when the mold assemblies are installed in the fixtures, thereby providing electrical power to the heating elements and heating the molds. A conveyor is positioned to receive a mold assembly from (or transfer a mold assembly to) the lower press platen fixture when the lower platen is in a lowered position.

Abstract: A skate shoe apparatus may be used with a skate (e.g., an ice skate, a traditional roller skate or an inline skate) to provide a walking surface for a skater resembling that of a shoe or boot. The skate shoe apparatus includes a channel to receive a lower travel surface of a skate and support members to provide support (e.g., lateral support) for the skate and distribute lateral forces produced by the skate across the skate shoe apparatus. Additionally, the skate shoe apparatus prevents damage to the travel surface of a skate and increased safety when a skater wearing the skate walks on non-skating surfaces (e.g., walking in ice skates from a dressing area to the ice or across a parking lot to an arena or walking in traditional roller skates or inline skates in a store or restaurant).

Abstract: An article of footwear includes an upper and a sole assembly secured to the upper. The sole assembly includes a first portion having a lower ground engaging surface, an upper surface, and a recess formed in the upper surface. The upper surface of the first portion is in contact with the upper. A second portion is seated in the recess in the first portion and has an upper surface, with the upper surface of the second portion being in contact with the upper. The second portion comprises a foam material having a density less than 0.25 g/cm3.

Abstract: A support structure for footwear includes a longitudinally extending member to which a plurality of laterally extending supports members are secured at spaced apart locations along a length of the longitudinal member. The support structure may extend along the entire length of a footwear or may be specifically designed for the forefoot, midfoot, or hindfoot areas of a footwear. The support structure may be combined with plate-like structures or may include a plurality of longitudinally extending members. The lateral supports may extend in a generally horizontal plane or may extend in an upward or downward direction out of the horizontal plane. Furthermore, the longitudinal and lateral members may be made of different materials, or each may be made of a plurality of different materials to provide the desired characteristics of the support structure at a given location in the footwear. Different portions of the longitudinal member may be more or less flexible than the lateral supports.

Abstract: In a method of moulding a sole of a plastic material and a welt on a shoe upper (1) a mould (3) is used. The mould (3) includes at last (2), upon which a shoe upper (1) is arranged, an upper mould part (5) divided along a longitudinal middle plane and thus includes two halves (5a, 5b) being laterally movable in relation to the lower mould part (4) between an open and a closed mould position, and a lower mould part (4) being vertically movable in relation to the upper mould part (5) between an open and a closed mould position. For carrying out the method an annular shoe welt (6) is provided and arranged in the mould in the mould's open position. The two halves (5a, 5b) of the upper mould part (5) are closed and the lower mould part is moved into its closed position.

Abstract: A method of making a lasted skate boot having an upper for enclosing and supporting a human foot having an ankle, a plantar surface, a lateral side, a medial side, and toes. The method comprises (a) forming lateral and medial quarter panels by thermoforming a sheet of foam material such that at least one of the quarter panels comprises an inner surface shaped to substantially conform to one of the lateral and medial sides of the foot; (b) assembling to the quarter panels a toe box for enclosing the toes of the foot, an inner lining having an inner surface adapted to contact the foot in use, and a tongue extending upwardly and rearwardly from the toe box to form the upper; and (c) affixing to the upper an insole for facing the plantar surface of the foot.

Abstract: A method for manufacturing two-color components, for shoes in general, including the steps of positioning a sheet element, made of rubber, in a mold that forms a plurality of cavities delimited by edges the free end whereof lies on the parting plane of the mold. A sheet of plastic material which has a release function is then superimposed on the sheet element, and a layer is positioned on the sheet in order to give mechanical strength thereto. The mold is then closed with a cover, applying pressure together with heating in order to fill the cavities with the rubber and simultaneously move the rubber away from the edges. After removing the layer and the sheet together with any flash of rubber present on the edges, a second sheet element is superimposed, and pressure and heating are applied in order to produce bonding with the perforated sheet element; after this, the resulting article, which has a two-color appearance, is subjected to vulcanization.