Abstract: A method for manufacturing shoe components using EVA copolymer of film shape having a thickness of 0.01 to 2 mm, preferably 0.1 to 1.0 mm and a surface roughness variations which cannot be easily discriminated through touch or sight, and a shoe component manufactured by the method are provided. The method overcomes the drawbacks caused during the process of manufacturing a shoe component with different mechanical physical properties or colors. The method allows for ease of manufacture of a shoe component with two or more types of colors or physical properties, through a single foam molding process using a film with less variation and ease of processing, to thereby simplify manufacturing procedures and reduce manufacturing costs. In addition, a high quality shoe component with no additional seam-line is obtained.

Abstract: There are disclosed a multi-color injection molding process for producing an ink-jet printer member comprising a plastics substrate and an elastic material layer that are integrally composited, which comprises melt-injecting into a mold in turn, a material for a plastics substrate and an elastic material composed of a thermoplastic elastomer; and an insert molding process for producing the ink-jet printer member mentioned above, which comprises placing in advance, a plastics substrate of a prescribed form in a mold, and melt-injecting an elastic material composed of a thermoplastic elastomer into said plastics substrate. The above processes are well suited for the production of the ink-jet printer member such as an ink tank valve for supplying a recording head with an ink to be filled in an ink chamber, also of a sealing member which is installed at an ink supply port or on the main body of an ink-jet printer and prevents an ink from leaking through the ink supply port or through the recording head.

Abstract: An injection molding apparatus includes a fixed injection molding machine having a housing, a first injection molding unit and a mold associated therewith. A portable framework is removably attached to the platen and has at least a second injection molding unit operably aligned with the mold and cooperable with the first injection molding unit.

Abstract: A first film plate 20 and a second film plate 40, each made of flexible resin film, are attached to a top surface and a bottom surface of a key top 30 made of mold-resin, respectively, so as to cover the key top 30. The first film plate 20 is pressed upward to form a recessed portion 23, the key top 30 is molded within this recessed portion 23. The second film plate 40 is arranged on the bottom surface of the key top 30. All of the first film plate 20, the key top 30, and the second film plate 40 are transparent. Decorative layers 21 and 41 are formed on the first film plate 20 and the second film plate 40, respectively.

Abstract: Apparatus for manufacturing a multicolor slide fastener includes an upper die 110, a lower die 120, and a plurality of unit fastening teeth-forming slots 101 formed in a lengthwise direction. Molding material-injecting passages and a plurality of sprue holes 102 are provided for injecting the molding materials S into the slots 101. Inclined passages 201 and 202 are connected to the molding material injecting passages respectively, for carrying the molding materials S from a raw material source. Heaters 240 and heat sensors 241 heat the passages 201 and 202. Pressing means 300 press the molding materials S into the inclined passages 201 and 202. Valves 400 control injection of the molding materials S into the sprue holes 102 of the upper die 110.

Abstract: In a process of molding and assembling a three-dimensional ornament, a mold having a recess in which is formed an opening is provided. A molding pattern is located inside the opening. A first material fills in the molding pattern to form a plurality of protruded decoration patterns. Then, a second material is charged in the opening and the recess of the mold over the first material to respectively form a projection and a contact wall which together form an embossment. The embossment then is removed from the mold. The embossment then is mounted inside a hollow pen tube in a manner that the projection fits in a sidewall opening of the pen tube and the protruded decoration patterns protrude from the sidewall opening. A sleeve is inserted in the hollow pen tube to urge the contact wall of the embossment against the wall of the hollow pen tube.

Abstract: A process and equipment for producing multi-color concrete products, including architectural concrete blocks, concrete bricks, modular concrete products that are suitable for use in landscaping applications, such as retaining wall blocks, concrete pavers, and concrete slabs. The invention includes a spray mechanism that sprays liquid pigment onto concrete discharged from a hopper. The concrete then proceeds to a blending mechanism which blends the pigment into the concrete to produce a multi-color concrete blend. The concrete blend is then used to produce multi-colored concrete products.

Abstract: An extruded thermoplastic member includes a first material, having a first color, and an accent strip, having a second color, coextruded with the first material in the form of a ridge extending outward between corners in the surface of the thermoplastic member. A valance is constructed using such a thermoplastic member, with two such ridges extending along curved portions extending along the top and bottom of the thermoplastic member. The curved portions are formed as parts of closed structures, facilitating a miter sawing process used to cut the thermoplastic member into a central portion and a pair of end portions for the valance.

Abstract: An optical element is disclosed that includes a non-planar lens having a lens perimeter with an integral flange surrounding the lens perimeter. The flange has a first surface and a second surface opposing the first surface. An annular plastic opaque mask layer is fused to the flange first surface or the flange second surface and extending onto the non-planar lens.

Abstract: A process for producing patterned elastic sheetings comprises the steps of providing a pair of press rollers having opposite press surfaces respectively formed with at least one protrusion and one indentation, providing a laminate having at least two elastic sheet layers and one interface, placing the laminate between the rollers and causing the protrusion to press the laminate into the indentation so as to deform the laminate until the interface is deformed, cutting the laminate along a cutting plane that passes between the rollers and that passes through the laminate to divide the laminate into two parts, and causing the laminate to exit from the rollers to return the laminate to a non-deformed state. The interface deforms in a direction transverse to the cutting plane, and a pattern is formed in the laminate on two sides of the cutting plane after the laminate exits.

Abstract: A molding system for use in producing a solidified article having a predetermined composite pattern formed of at least two kinds of viscous fluids distinct from each other in color, the system including: at least one discrete passage per each of the viscous fluids, and at least one discrete passage outlet per each of the viscous fluids separately guided through the at least one discrete passage, a method for producing the solidified article, an apparatus for producing the solidified article, and a method for producing the solidified articles.

Abstract: A method of manufacturing a prefabricated precast riser module, where the required forms that are used in casting the modules are reusable and need not to be transported to the construction site. Each precast riser assembly is finished having brick facings. Brick facings are applied to the vertical surfaces of the precast riser. They are: the commonly used stretcher course and row lock course. A Rebar reinforcing rod is imbedded in the concrete mixture, which will strengthen the assembly to prevent damage when being transported on site. This added strengthening would also allow for minor misalignments during the assembly phase. These novel concrete brick faced modules can be assembled by inexperienced craftsmen, and when completed, will give the appearance of a handcrafted riser that was constructed by professional masonry craftsmen using brick and sandstone.

Abstract: The invention provides a method of making a removable partial dental prosthesis by molding a removable partial dental prosthesis having a base, an artificial tooth and a clasp. The artificial tooth is supported by said base. The base is integrally connected to the clasp. The base includes pigment and is substantially opaque. The clasp is effectively free of pigment and is substantially transparent. The base is formed to mate with oral mucosa for support of the prosthesis thereon.

Abstract: A process for preparing a cleansing bar having well-defined platelet striations therein which comprises extruding a cleansing bar composition having platelets therein to form a cleansing bar using an extruder having a perforated barrier across the cross section of the extruder, wherein the perforated barrier is located at a sufficient distance downstream from the spider to allow well-defined platelet striations to be observed in the finished cleansing bar with the human eye. The perforated barrier is located at a distance from the spider equal to at least about 60%, preferably at least about 70%, of the distance from the spider to the extruder cone outlet of the extruder. Generally, a standard extruder cone length from spider to cone outlet is about 483 mm to about 560 mm.

Abstract: A system and method of making polyurethane skins for interior components is provided wherein a colorant/polyol mixture is injected into a polyurethane layer to provide color in the polyurethane layer. An in-mold coating may be applied to the mold over which the polyurethane layer is sprayed. The colorant/polyol mixture is combined to match the color of the in-mold coating. The colorant/polyol mixture is injected into the same spray applicator that dispenses polyol and isocyanate of a two part polyurethane forming mixture. The colorant may be selectively injected into the spray applicator to selectively provide color in the polyol and isocyanate composition that matches the color of the in-mold coating.

Abstract: A contoured wall and method is disclosed for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of mating form liners each having a reciprocal contoured surface to that of the desired stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members with the form liners attached to at least one of the mold members. Each of the form liners has a lateral relief mold face adapted to provide a molded surface having the contour of a stone wall. Each lateral relief mold face of the form liners has a latticework non-linear mortar-forming interlocking portion surrounding stone-forming recessed portions. The form liners are positionable in a plurality of arrangements wherein the interlocking portions and recessed portions along the mating edge of each form liner mate along mating edge of the adjacent form liner to form a continuous lateral relief mold face.

Abstract: Tire made of a rubber-based material of black color comprising at least one design on an outer surface of the said tire, the material being a diene elastomer or rubber, the design having on its outer surface at least one light diffraction grating formed of a plurality of ridges or grooves of height H arranged parallel to one another with a period P. The process for obtaining a design of variable color on an article made of a rubber-based material of black color, the design being visible in at least one color different from black.

Abstract: The invention provides a new method and apparatus for making multicolor gelatin ribbons and softgel capsules is provided which uses a modification of the gelatin spreader boxes by incorporating especially designed pipelines that are bifurcated with a tee.

Abstract: A series of three-dimensional burls are formed in a filled-acrylic solid surface material by curing partially mixed steams of acrylic resin casting compositions with defined parameters of viscosity, density and surface tension.

Abstract: A compression-molded candle product having multiple layers and method of maufacture thereof are disclosed. The candle may be optionally configured to dispense one or more volatile additives. The additive may be fragrances, sanitization agents, deodorants, insect control compounds or any other volatile material, or mixture thereof. The candle may optionally have separate colorants in each layer.

Abstract: The invention relates to a method for producing a toothbrush with a solid handle (2) having a large cross-section. Either one section only of the material provided for producing the handle (2) is injected into a first cavity (8) and the remaining part of said material is injected in one or more portions into an additional cavity (12) and brought into contact with at least one of the parts that have already been injected, or the material provided for producing the handle (2) is fully injected into the first cavity and subsequently displaced into a cooling cavity in order to cool and harden. The method enables short injecting intervals.

Abstract: In coloration of a shaped article composed of a curable resin, the addition operation can be reliably conducted and a reliable coloration effect can be obtained in both the single-color addition and in the multicolor addition. A liquid-phase, non-colored photo-curable resin is cured by irradiation with laser light and a lowermost layer 5n is formed. A liquid-phase, photo-curable resin is applied on the upper surface thereof and a colored layer 5n-1 comprising a cured non-colored region and a liquid-phase pool region is formed. A color ink is drop-wise added to the liquid-phase pool region. The pool region is irradiated with laser light and cured to the same hardness as that of the non-colored region. A block-like coating film having the prescribed thickness if formed from the surface coating film produced by the color ink covering the pool region. As a result, the formation of the next layer (colored layer 5n-2) on the upper surface of colored layer 5n-1 can be conducted without obstacles.

Abstract: A plastic foamed synthetic closure for use with liquid bearing containers which closely simulates natural cork products is realized by incorporating color concentrates into the polymer melt and forming the color concentrates into elongated streaks. The desired emulation is further enhanced by arcuately pivoting the foamed plastic material during the production to form curved or sinusoidal-shaped streaks. This invention also provides manufacturing methods for mass producing individual products in a continuous motion casting system wherein fully complete products are formed in polymer casting members, which receive foam material exiting from the die and allow the foamed material to be formed in a continuous operation in the casting members. Finally, the present invention also teaches a unique system for maintaining and delivering carbon dioxide in its supercritical phase for use as a blowing agent.

Abstract: A method of producing a desired apparent coloring in an object produced through rapid prototyping includes varying a color of successive layers that are nested inwardly from a surface of the object.

Abstract: The present invention relates to a method for forming a plastic article having two colors and a molding device of the method. The method for forming a plastic article having two colors uses two male dies whose positions are changed in a reciprocal manner to mate with a female die, so that two plastic materials having two different colors are in turn formed on the two male dies by a plastic injection molding process, thereby forming a plastic article having two colors.

Abstract: Simulated stone texture products are obtained when specially selected materials are properly admixed and formed via rotational molding. These products are manufactured from suitable molds according to a prescribed process methodology using synthetic polymeric materials instead of stone materials. Prerequisite surface textures are produced that effectively simulate the corresponding actual stone products.

Abstract: A method for making a dual-color melamine container includes (1) making an inner part of container with a first mold by injection molding; the male part of the first mold being formed with several projecting patterns thereon so that the inner part of container is formed with holes having patterns, (2) attaching patterns to an inner side of the inner part of container, and (3) repositioning the inner part in a second mold, and forming an outer part of container over the inner container part, and attaching patterns to an outer side of the outer container part; thus, the inner part can be made dial-color with injection molding if melamine materials used in both injection molding processes are different colors.

Abstract: A method for making a melamine container with dual-side patterns including four steps, which are (1) making a first part of a melamine container, (2) forming patterns on the first container part, (3) making a second part of the melamine container, and (4) forming patterns on the second container part. More specifically, the first container part is formed in a first mold, and a male part of the first mold is removed to uncover an inner side of the first container part for allowing patterns to be attached on the inner side. Then, the first container part is repositioned in a second mold so that the second container part is formed over the first container part. A female part of the second mold is removed for allowing patterns to be attached to the outer side of the second container part.

Abstract: Methods are provided for manufacturing an antiperspirant or deodorant product within a container, the product having an application surface that includes first and second portions having different compositions. The methods generally include (a) delivering to an open end of the container, through a first delivery nozzle, a first composition that will form the first portion, and, through a separate second delivery nozzle, a second composition that will form the second portion, the first and second compositions being in molten form during delivery, (b) providing a barrier between the first and second compositions to prevent intermingling thereof, (c) allowing the first and second compositions to solidify to form the product; and (d) removing the barrier.

Abstract: A method of manufacturing two trim components with a common mold assembly includes providing a mold assembly having a first cavity, a second cavity, and a movable mold element. The movable mold element is movable between a first position to expose the second cavity, and a second position to obstruct the second cavity. One of the two trim components is then produced. A first trim component is produced by positioning the mold element into the first position and then introducing a first material into the first and second cavities. A second trim component is produced subsequent to the mold assembly being provided. Then, the mold element is positioned into the second position. One of the first material and a second material is then introduced into the first cavity. The mold element is then moved into the first position, and a third material is introduced into the second cavity.

Abstract: A method of molding a plastic shell having an outer pliable skin layer and a foam backing layer comprises casting a first skin layer portion from wear resistant material in a first casting sequence for those areas of the panel susceptible to high wear and in a second casting sequence casting self-skinning foamable material against the remaining portion of the mold surface and over the first-cast skin layer portion to develop, simultaneously, the remaining outer skin layer portion of the shell and a foam backing layer which extends across the entire skin layer.

Abstract: A process for the production of a manufactured article for coatings, for components of sanitary ware, kitchen fittings, etc., in polymerized transparent resin in which marble and other stones are embedded. The surface of the product is worked by brushing with abrasives, so as to obtain depressions corresponding to the resin, and slight projections with substantially uniform distribution corresponding to the inserts; advantageously, the inserts are “decapitated” to give smoothed surfaces.

Abstract: A window 30 is a two-color molding comprising a transparent section 32 and a frame section 31 integrated with the transparent section 32, the frame section 31 and the transparent section 32 are formed with a first material and a second material respectively, and the first material is a thermoplastic resin with the linear thermal expansion coefficient in the MD direction lower by 1×10−5 to 3×10−5 (mm/(mm.K)) than that of the second material, and also with the MD/TD ratio for the linear thermal expansion coefficient in the range from 0.6 to 1.

Abstract: Multilayer polymeric shells for spas, bathtubs and shower enclosures having a textured and marbled surface layer. The shells are produced by forming by extrusion a multilayer polymeric sheet having a marbled appearing top layer, passing the sheet between rollers to impart a textured surface to the marbled top layer of the sheet, and thermoforming the sheets into the structural shells for spas, bathtubs and shower enclosures.

Abstract: New form of handgrip for various home appliances, and method for fabricating the same, including a core 2 with decorative color, and a transparent outer shell 3 for enclosing the core 2, thereby solving problems of the present handgrip of peeling off of coating, and damage to carved, or relieved figures, or characters, and providing an outer look distinctive from the present handgrip.

Abstract: A colored substrate is positioned between a material and a laser, and the material is scribed with a laser that has been directed through the colored substrate. By so doing, color is transferred to the material to form the color graphic without undesirably carbonizing, melting or burning through the material. The energy density per unit time can be defined as continuous power divided by the area of the spot and the speed.

Abstract: A method of manufacturing an overmolded trim component includes providing a first mold portion and a movable mold element. The movable mold element includes first and second mold surfaces positioned at a first angle with respect to one another. The movable mold element is then positioned into the first position to define a first cavity. A first material is then introduced into the first cavity, thereby forming a substrate. The substrate includes a first substrate surface is at a second angle with respect to a second substrate surface. The movable mold element is then positioned into the second position to define a second cavity. A second material is then introduced into the second cavity, thereby forming an overmolded trim component. The movable mold element is oriented at a third angle with respect to the first substrate surface and at a fourth angle with respect to the second substrate surface.

Abstract: A method of preparing a smooth watertight concrete in-ground pool surface that eliminates the use of a plaster outer surface layer that includes allowing the concrete pool body to cure for at least thirty days at which time a grinder is used to grind the surface to a smoothness and depth that is watertight and that exposes aggregates within the pool surface resulting in an aesthetically desirable permanently finished pool surface.

Abstract: An injection molded product is provided on its surface with a fine grain-like pattern resembling a grain pattern of a natural wooden material. The fine grain-like pattern of the injection molded product 1 (a product part 2) is formed from a molten resin 15 comprising a first material 24 and a second material 25 having a different color, mixed in a substantially separate manner, by feeding the molten resin into a cavity 18 for molding the injection molded product in a form of plural divided streams 26 each having a generally constant width so as to allow the second material to solidify as a trace of each divided streams 26.

Abstract: A composite solid surface article which includes a molded overlay composed of a solid surface material fabricated in a mold; an underlay core material composed of a polymeric material molded onto the overlay but which only covers a center portion of the overlay so that peripheral edges of the overlay are not covered by the underlay core material; and solid surface edge component of additional solid surface material at the edge of the underlay core material, and a method of making the composite using a removable liner.

Abstract: This invention relates to the field of multiple layer plastic extrusion, and more particularly to assemblies in which thin or micro-layers of polymer material are formed which polymer material may be from two or more individual extruders, and delivered to a multilayer combining adapter in association with an extruder die or other utilizations. The combining adapter of this invention is referred to herein as a flow velocity profiler (FVP) and includes a cartridge assembly body (20) that is formed with individual cavities (26) that receive on of plurality of (60). Changing individual inserts is less time intensive that changing an entire body as required in prior art.

Abstract: A method of manufacturing a guidewire having a discrete length. The method includes the steps of feeding a first end of a corewire into an extrusion device, gripping the first end of the corewire with a gripping apparatus, and extruding a first extrusion material onto an outer surface of the corewire while the gripping apparatus pulls the corewire through the extrusion device to form an extrusion jacket on the outer surface of the corewire. The corewire has a predetermined length corresponding to a length of the guidewire.

Abstract: A process for the provision of variedly colored incisions on a cosmetic product is described, that comprises the steps of superimposing a colored thin surface layer (8) onto the cosmetic product (1) and utilising a laser beam (5) directed towards said surface layer (1) and said cosmetic products (1) as an incident tool.

Abstract: A method forms a concrete block, particularly but not exclusively a composite block with a reflective fascia portion. The block is formed by a dry-cast technique, in which mixture for forming the block has a water/cement ratio less than or equal to 0.35, in combination with application of a compaction force so that the resultant block complies with compressive strength requirements set out in BS 6717: part 1: 1993.

Abstract: A packaging process of a circuit board involves a first step in which the circuit board is provided with a predetermined number of pins and is then arranged in the lower mold of a first molding tool. The upper mold of the first molding tool is joined with the lower mold before the resin is injected. The mold is then opened to remove therefrom a semifinished product, which is provided with a metal passivation layer and is subsequently placed in a second molding tool to carry out a second packaging operation. The second molding tool is opened to remove therefrom a finished product.

Abstract: An automated process for manufacturing rubber paving blocks uses crumb rubber recovered from used automotive tires. A production line in which the molds are emptied of the formed rubber paving block and then filled with a fresh crumb rubber mixture is balanced with an oven line in which the compressed crumb rubber mixture is heated, cured and cooled before being returned to the production line for further processing. The mold includes a lid having latching mechanisms that are actuated by compressed air. The formed rubber paving block is removed from the cooled mold through a compressed air extraction mechanism so that the formed block is not damaged during the extraction process. The rubber paving block is formed with a textured bottom surface having a central depressed disk and a plurality of grooves forming interconnected passageways for water to pass beneath the blocks when installed.

Abstract: A molding process and apparatus are disclosed herewith including extruding a polymer from at least one nozzle into a mold cavity, and displacing at least one of the nozzle and the mold cavity during the step of extruding to deposit at least a portion of a layer of polymer into the mold cavity, and subsequently enclosing the mold cavity with a mating mold section to produce a molded part.

Abstract: A novel process for creating aesthetically pleasing multicolor designs and patterns in cast materials, particularly cementitious materials, which may be used to imitate natural stone in appearance. The process includes the steps of preparing multiple colors of the casting material, geometrically loading these colors in a three dimensional array in a holding container according to formulas corresponding to particular patterns to be created, placing the geometrically loaded colors into a mold by means which include pouring, extruding and spraying, consolidating the mixtures in the mold and allowing them to set, and removing the cast structure from the mold followed by polishing and sealing if required. A removable matrix in the holding container provides the ability to reliably repeat patterns according to the loading formulas.

Abstract: Intravascular catheters having a curved portion subjected to heat at or above the melt temperature thereof to reduce residual stress and eliminate heat history.

Abstract: Apparatus for manufacturing a multicolor slide fastener includes an upper die 110, a lower die 120, and a plurality of unit fastening teeth-forming slots 101 formed in a lengthwise direction. Molding material-injecting passages and a plurality of sprue holes 102 are provided for injecting the molding materials S into the slots 101. Inclined passages 201 and 202 are connected to the molding material injecting passages respectively, for carrying the molding materials S from a raw material source. Heaters 240 and heat sensors 241 heat the passages 201 and 202. Pressing means 300 press the molding materials S into the inclined passages 201 and 202. Valves 400 control injection of the molding materials S into the sprue holes 102 of the upper die 110.