Abstract: A method of forming a container from a construct. The method includes obtaining a tool having a cavity, a core, and an articulated section for being moveable within the cavity relative to the cavity and the core. The method further includes placing a construct between the cavity and the core, moving the core relative to the cavity so that the articulated section at least partially initially grips a portion of the construct, and further moving the core into the cavity. The portion of the construct remains gripped by the articulated section in the cavity during the further moving of the core.

Abstract: The invention relates to a method for producing molded trim parts, wherein the following steps are carried out consecutively: compression molding a decorative blank having a visible X side and a backing side as the first work piece; subsequent backmolding the first work piece and finally overmolding the first work piece. In the same step, a further decorative blank is compression-molded as the second work piece, and then the method is further carried out for the second work piece in the same way as for the first work piece. The invention further relates to a device for producing molded trim parts.

Abstract: A reactive mixture for coating moldings by reaction injection molding includes at least 40% by weight of (meth)acrylates having at least two double bonds. The reactive mixture also includes at least one photoinitiator and at least one thermal initiator. Furthermore, a coated molding includes a molding obtainable by injection molding processes. The molding includes polymethyl methacrylate, polymethylmethacrylimide, styrene-acrylonitrile copolymer, styrene-maleic acid copolymer, polymethyl methacrylate copolymer, or a combination thereof. A coating is obtainable by polymerization of (meth)acrylates having at least two double bonds, the coating having an adhesive strength rating of not more than 1 according to the cross hatch test and a decrease in gloss at 20° after a scratch resistance test according to ASTM 1044 (12/05) (applied weight 500 g, number of cycles=100) of not more than 10%.

Abstract: In a method for manufacturing a socket for connecting a fluid conduit to a container made from thermoplastic synthetic material, wherein the socket has a first socket-shaped material arrangement of at least one layer and a second socket-shaped material arrangement of at least one layer, wherein the first material arrangement is thinner than the second material arrangement and the first and second material arrangements are both made of thermoplastic material at least predominantly and fuse with one another to form a fused joint, the first material arrangement is molded by extrusion or injection molding to a plane film or plate or to a hose. The film or plate is deepdrawn or the hose is blowmolded to a first preform with a socket contour. The second material arrangement is applied onto one side of the first preform in a socket contour by injection molding, coinjection or a monosandwich process.

Abstract: A stent is formed by encasing or encapsulating metallic rings in an inner polymeric layer and an outer polymeric layer. At least one polymer link connects adjacent metallic rings. The stent is drug loaded with one or more therapeutic agent or drug, for example, to reduce the likelihood of the development of restenosis in the coronary arteries. The inner and outer polymeric materials can be of the same polymer or different polymer to achieve different results, such as enhancing flexibility and providing a stent that is visible under MRI, computer tomography and x-ray fluoroscopy.

Abstract: Provided is a storage container including a container body having a wall portion and a bottom portion, the container body is configured for airtight storage of material. The storage container further includes a lid member for air-tightly covering the container body, the lid member having a channel defined about the perimeter thereof. A molded silicone seal is mounted in the channel, and is configured to sealingly engage the upper perimeter of the wall portion when the lid is placed on the container body.

Abstract: The disclosure relates to vessels configured to contain molten semiconducting materials.

Abstract: A process for the production of a molded article is disclosed. The process comprise a) placing a plastic film abutting the inside wall of a first half of a mold, said mold including a first and second halves, b) combining said second half with said first half in a manner creating a mold cavity, c) injecting resin into said cavity to produce an article to which surface adherently bonded is said plastic film, d) separating one of the halves from the other half, said article remaining with said other half, e) combining a supplemental half with said other half in a manner forming a gap between the inner wall of said supplemental half and the surface of said molded article, f) injecting lacquer into said gap, g) curing the lacquer to produce a lacquered molded article, and h) cooling and removing the lacquered molded article from the mold. The inventive process is particularly suitable for making vehicular mirrors.

Abstract: An initiator assembly can include an outer body can have a first end, a second end, and an internal passage between the first and second ends. An initiator canister can be joined to the outer body at the first end and can define a charge chamber that includes a pair of pins extending therefrom. An insulative material can be molded within the passage to form an insulative structural member that joins the canister and pins to the outer body and insulates the pins and a portion of the canister from electrical contact with the outer body. An electrostatic discharge dissipater can be formed from an electrically conductive material and can be molded to the canister and the outer body at the first end. The dissipater can electrically connect the canister to the outer body to provide a controlled dissipation path for electrostatic discharge energy carried by the initiator assembly.

Abstract: A method for manufacturing a composite is provided. A first fibre mat is laid onto an inner surface of a mould. Suction is applied between the inner surface of the mould and the first fibre mat. A second fibre mat is laid over the first fibre mat, wherein the second fibre mat is covered with a vacuum bag. Vacuum is introduced between the vacuum bag and the mould and resin is injected under vacuum between the vacuum bag and the mould. After the resin is set, the mould will be removed.

Abstract: A piston includes a piston body which is surrounded by a media side, by an oppositely disposed drive side and, at the peripheral side, by a piston jacket, wherein the piston jacket forms a connection between the media side and the drive side. The piston jacket is arranged about a piston axis, wherein the piston jacket is connected to the piston body via a web element so that a peripheral groove is formed on the media side between the piston body and the piston jacket. A cover element is arranged at the media side, and has a drive side surface which lies directly on the media side surface of the piston body.

Abstract: A self-lubricating structure such as a bearing having a low coefficient of friction, a high bearing load capability, and a low abrasiveness is provided. The self-lubricating bearing has a PTFE-based sliding layer that is bonded to a metal backing layer. The sliding layer includes a PTFE-based matrix, self-lubricating fillers such as liquid crystalline polymer, and high temperature reinforcing fiber such as carbon fiber. A method for producing the self-lubricating bearing is also provided.

Abstract: An implantable analyte sensor including a sensing region for measuring the analyte and a non-sensing region for immobilizing the sensor body in the host. The sensor is implanted in a precisely dimensioned pocket to stabilize the analyte sensor in vivo and enable measurement of the concentration of the analyte in the host before and after formation of a foreign body capsule around the sensor. The sensor further provides a transmitter for RF transmission through the sensor body, electronic circuitry, and a power source optimized for long-term use in the miniaturized sensor body.

Abstract: According to a method for producing support structures in motor vehicles, especially parts of a motor vehicle seat, at least one base element (BE) consisting of a thermoplastic material with a fabric back stay, especially a glass fiber reinforced thermoplastic (GMT) is inserted into tool (8) to form a support structure base (TB), is thermoplastically deformed and is subjected, at the same time or subsequently, to at least one additional process for reinforcing the support structure base (TB), integrally forming at least one additional structure (ZS), and integration of functional parts or integration of interfaces for additional components into the support structure (TB).

Abstract: A method for fabricating a flexible device is provided, which includes providing a rigid carrier; forming an adhesion layer with a given pattern on the rigid carrier; forming a flexible substrate layer on the rigid carrier, wherein a portion of the flexible substrate layer contacts with the rigid carrier to form a first contact interface and the remaining contacts with the adhesion layer to form a second contact interface; forming at least one device on the surface of the flexible substrate layer opposite to the first contact interface; and separating the flexible substrate from the rigid carrier through the first contact interface.

Abstract: A spring support, particularly for a spring hanger of a motor vehicle, comprises an annular retaining element made of a thermoplastic material and a spring support element made of an elastomer material applied to the retaining element. The retaining element comprises at least one closed hollow space. A method is provided for producing such a spring support, wherein the method comprises introducing a melt of a thermoplastic material into an injection mold including at least two mold cores for configuring at least two through-openings in the thermoplastic material, injecting an expansion material for configuring a closed hollow space in the melt of the thermoplastic material and applying an elastomer material to the thermoplastic material.

Abstract: A method for fabricating an injection-molded product for a mold in which a pattern carved therein is prepared. An interim injection-molded product with a pattern arranged on an inner face thereof is fabricated using the mold having the carved pattern. Paint or a coloring agent is deposited on the inner face of the molded interim injection-molded product. The pattern on the injection-molded product finished by depositing paint is visible from an exterior of the finished product.

Abstract: An optical film, including: an additive; a wax component; and a cellulose ester, wherein the optical film satisfies the following equations (1) and (2): Equation (1): |?C/Ct|?0.1×(Ct/d?0.3) and Equation (2): Ct/d?0.375; wherein Ct represents a total content of the additive whose unit is % by mass, d represents a film thickness whose unit is ?m, and ?C is represented by Ct?Cs; wherein Cs represents a surface content of the additive in at least one side of the optical film.

Abstract: A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a core portion of a first thermoplastic material, and a shell portion of a second thermoplastic material that is compositionally different from the first thermoplastic material, where the consumable filament is configured to be melted and extruded to form roads of a plurality of solidified layers of a three-dimensional object, and where the roads at least partially retain cross-sectional profiles corresponding to the core portion and the shell portion of the consumable filament.

Abstract: A molded article with multi-material or color and soft portions and a method of making the same is disclosed. The molded article comprises a multi injection substrate, and a coverstock or skin. The article is formed by a process wherein the coverstock or skin is secured within the mold, a first material is injected into a first cavity, a retractor member is moved to define a second cavity, and a second material is injected into the second cavity. The first and second materials may be different types of plastic, different colors, or combinations thereof. The first cavity is defined by two mold sections (e.g., a cavity and a core) and the retractor member. The second cavity is also defined by the two mold sections, the retractor member, and the (at least partially) hardened first material. The first material may be configured to couple to the second material by a locking interface provided by recesses and/or projections on the mold sections.

Abstract: In accordance with certain embodiments of the present disclosure, a process of forming a prosthetic device is provided. The process includes forming a dispersion of polymeric particles, a fiberizing polymer, and a solvent, the dispersion having a viscosity of at least about 50,000 cPs. A tubular frame is positioned over a tubular polymeric structure. Nanofibers from the dispersion are electrospun onto the tubular frame to form a prosthetic device. The prosthetic device is heated.

Abstract: Device for manufacturing the tread of a tire, said tread comprising a plurality of relief tread elements of height h whose radially outer surface is designed to be in contact with the ground when the tire is rolling on the road surface, comprising a rotary support suitable for supporting a base strip (MB) forming a receiving surface (S), an extrusion die (1) comprising a plurality of extrusion nozzles whose outlet channels are oriented radially approximately perpendicular to the receiving surface (S), at least two compound supply means, each feeding into one or more separate extrusion nozzles, and means for positioning and moving the extrusion die relative to the receiving surface (S).

Abstract: In accordance with certain embodiments of the present disclosure, a process for forming a multilayered electrospun composite is provided. The process includes forming a dispersion of polymeric particles, a fiberizing polymer, and a solvent, the dispersion having a viscosity of at least about 50,000 cPs. Nanofibers from the dispersion are electrospun onto a first ePTFE layer. A second ePTFE layer is applied onto the nanofibers to form a composite structure. The composite structure is heated.

Abstract: A reinforced structural part and method are provided. The reinforced structural part includes a body made from a plastic material provided with a core made from a metallic material. The method includes the steps of positioning the metallic core in a first mold cavity, injecting a plastic material into the first mold cavity, the cavity being arranged so that the plastic material over-molds at least part of the inner surface of the core, positioning the over-molded metal core in a second mold cavity and injecting a plastic material into said second mold cavity, the cavity being arranged so that the plastic material over-molds the entire outer surface of the core.

Abstract: The invention relates to a holding plate for a vacuum cleaner filter bag having a bag wall, the holding plate comprising a base plate made of a first plastic material with a passage opening, and a connecting element that is connected to the base plate by a material bond and is made of a second plastic material, for connecting the base plate to the bag wall by a material bond, in particular by means of ultrasonic welding, characterized in that the connecting element is arranged an the side of the base plate that is to be connected to the bag wall.

Abstract: Multi-layered drink-containers including an inner liquid-container and an outer shell in an at least partially overlapping, telescopic relation relative to the inner-liquid-container and methods of assembling the same. In some examples of multi-layered drink-containers, the inner liquid-container includes a lower portion having an outer cross-sectional area, an orthogonal projection of which at least partially overlaps an orthogonal projection of an inner cross-sectional area of an upper portion of the outer shell. Some examples of methods of assembling multi-layered drink-containers include reducing a resiliently deformable restrictive-portion of an inner liquid-container, positioning an outer shell in an at least partially overlapping, telescopic relation relative to the inner liquid-container, and returning the resiliently deformable restrictive-portion to a neutral, un-deformed and un-reduced state.

Abstract: A filter cartridge includes a one-piece housing having a port and a filtration element disposed in the housing. The filtration element is a coherent filter block that can be larger in cross dimension than the port. The filtration element can be a coherent filter block that generally conforms to the shape of the hollow interior, but is slightly smaller than the hollow interior so as to define a gap between the filtration element and the inner surface. One method for constructing a filter cartridge includes providing a housing having a hollow interior and at least one port, introducing a granular material into the hollow interior via the port, and transforming the granular material in the hollow material into a coherent filter block. Another method for constructing a filter cartridge includes providing a filtration element in the form of a coherent filter block, and overmolding a housing around the filtration element.

Abstract: A flexible substrate, a method of manufacturing a display substrate, and a method of manufacturing a display panel. A spinning device is filled with a source solution, and a carrier substrate is arranged such that the spinning device faces the carrier substrate. An electric field is formed between the spinning device and the carrier substrate by supplying a power to the spinning device and the carrier substrate, and a nano-fiber is formed by spraying the source solution toward the carrier substrate. A flexible substrate is formed on the carrier substrate by coating a polymer resin on the nano-fiber, a plurality of display cells are formed on the flexible substrate, and then a display substrate is formed by separating the carrier substrate from the flexible substrate.

Abstract: A cover that is assembled from a front assembly (3+6) and a base element (2) is produced in that the front assembly including the front plate (3) and the light conductor pin (6) are integrally injection molded in two subsequent injection molding steps, while the base element (2) is injection molded remote there from. Subsequently, the two components which are arranged in the different tool halves (101, 102) are brought in alignment with one another with an index plate (103) and are joined through closing the tool and are preferably interlocked with one another.

Abstract: Methods and apparatuses disclosed herein relate to a recyclable thermoplastic unit that includes a casing body composed of a first thermoplastic having a first melting point. The casing body also includes a first locking mechanism that is configured to mate with a second locking mechanism of a sacrifice layer. The sacrifice layer is composed of a second thermoplastic and includes the second locking mechanism. The sacrifice layer has a melting point that is greater than the melting point of the casing body.

Abstract: The invention relates to a continuous method for the direct production of multilayer mold bodies from a highly condensed polyester melt.

Abstract: Device, system, and method of injected padding. A seating assembly comprises: a support surface associated with an assembly base via at least partially two or more injection molded elastic elements; wherein said elastic elements are composed of a raw plastic material; wherein said two or more elastic elements are formed concurrently as part of a single injection molding.

Abstract: A method for manufacturing footwear including injection molding a polymeric material on a sheet of material in preselected locations and/or in a preselected pattern so that the polymeric material bonds to the sheet and forms a structural exoskeleton of an upper of the footwear. The upper can be joined with a sole. The polymeric material can be injection molded on the sheet while the sheet is in a planar or flat configuration, and subsequently, the sheet and bonded exoskeleton can be conformed to a three-dimensional configuration of an upper. Additional polymeric materials can be injected on the exoskeleton to reinforce certain areas of the same. The exoskeleton can define one or more holes through which the sheet is visible to form one or more aesthetic regions on the upper. An article of footwear constructed with the method is also provided.

Abstract: A method for fabricating a grid-stiffened structure from fiber-reinforced composite materials. A skin is applied to a smooth, hard base tool. Ribs comprised of carbon-fiber tows are formed on the skin, and shallow cavities are formed between the ribs and the skin. An expansion block is placed in each of the cavities, and is held in place by an elastomeric contact adhesive having adhesive properties that are substantially diminished when the adhesive is heated to an elevated curing temperature. The assembly is then autoclave cured. After cooling, the formed structure is separated from the base tool and the expansion blocks are removed from the cavities. A grid-stiffened sandwich structure is formed by applying an outer skin over the ribs and expansion blocks, before curing the assembly. After cooling, the outer skin is removed to allow extraction of the blocks, and subsequently bonded to the ribs.

Abstract: A method of manufacturing a toy assembly and the resulting toy assembly. A polymer body is molded from a high-bounce material. In a second injection molding process, an elastomeric gel material is molded through an opening in the body. A tube structure is provided having an interior conduit. At least one post is positioned within the tube structure. A toy body is molded around the exterior surface of the tube structure. A form of elastomeric gel material is molded through the interior conduit of the tube structure and around each post. This anchors the molded form of elastomeric gel material within the body of the toy. The form of elastomeric gel material extends from the ends of the tube structure to create the appendages.

Abstract: A dissolved gas flotation pressure reduction nozzle (60) comprises: an integrally moulded plastics component (61) comprising a discharge spout (62), an impingement plate (64) and one or more fins (66) extending from the impingement plate (64) in the radially outwards and downstream directions; and a control plate (75) upstream of the impingement plate (64).

Abstract: Disclosed herein is a method for bonding dissimilar materials using an elastic adhesive to permit the bond to withstand variations in temperature and pressure. The use of elastic adhesive accommodates previous problems associated with large differences in thermal expansion coefficient between dissimilar materials, and provides a thermally and chemically stable materials combination that withstands large thermal shock loads, such as may be experienced in a space environment. Also disclosed herein is a method for attaching a coating to a structure. In particular applications, the coating may be (1) specular (greater than 98% specularity); or (2) RF reflective for use in applications including but not limited to high frequency satellite communications.

Abstract: Apparatuses, systems and methods for forming elongated composite structural members are provided. One disclosed method includes providing a substantially elongated mandrel having an exterior surface exhibiting a desired geometry. A plurality of plies of fiber material preimpregnated with a thermosetting resin are laid up and pressed onto the mandrel, Pressing the plies of material may include passing one or more rollers over the mandrel and over the plurality of plies along a length of the mandrel. The roller or rollers may be at least partially complementary in shape with the mandrel while maintaining the plies of material in a substantially uncured state during the pressing. The method may include sequentially passing a plurality of rollers over the mandrel and the plies of material. The method may also include configuring a first roller to partially complementarily engage the mandrel and configuring another roller to substantially fully complementarily engage the mandrel.

Abstract: A multilayer composite which has improved adhesion between the layers, with the following layers: I. an inner layer I selected from among a fluoropolymer molding composition and a polyolefin molding composition; II. a bonding layer II which has the following composition: a) from 2 to 80 parts by weight of a polyamine-polyamide graft copolymer, b) from 0 to 85 parts by weight of a polyester, c) from 0 to 85 parts by weight of a polymer selected from among polyamides, fluoropolymers and polyolefins, where the sum of the parts by weight of a), b) and c) is 100; d) not more than 50 parts by weight of additives; III. a layer III of a polyester molding composition.

Abstract: The present disclosure provides implants suitable for drug delivery. In embodiments, the present disclosure provides layered biodegradable drug delivery implants and systems and methods for making these implants.

Abstract: A portable electronic device that provides compact configurations for audio elements are disclosed. The audio elements can be drivers (e.g., speakers) or receivers (e.g., microphones). In one embodiment, a molded acoustic chamber can be formed to assist in directing audio sound between an opening an outer housing and an internal flexible electronic substrate. The audio element can be mounted on or coupled to the flexible electrical substrate over an opening therein that allows allow audio sound to pass there through. The molded acoustic chamber can also be formed such that it includes a barrier, such as a mesh barrier, so that undesired foreign substances can be blocked from entry or further entry into the audio chamber. The molded acoustic chamber can also be formed such that it includes one or more acoustic seals that can be used to provide an acoustic seal between the molded acoustic chamber and the opening in the outer housing.

Abstract: An over-molded harness including a plurality of bundled flexible electric wires, an electrical or electronic element electrically connected between at least two of the wires, and at least a portion of the bundled electrical wires having an over-molded insulative covering, whereby the electrical or electronic element is unsupported by other than primarily by the over-molded insulative covering and secondarily by the flexible electric wires, the electrical or electronic element being both precisely located and completely enclosed within the insulative covering.

Abstract: A moveable device foot for an electronic device is described. The device foot can include a rigid weight bearing member and a flexible sealing member that is integrally formed with the weight bearing member. The device foot can be formed using a double-shot injection molding process. The weight bearing member of the foot can be mounted to an interior portion of the electronic device such that it extends through an external casing of the electronic device. The flexible sealing member can be mounted to the external casing to seal the interior of the electronic device. During operation of the electronic device, the device foot can be configured to move relative to the external casing, such as in response to an external force applied to the electronic device.

Abstract: A method of molding a resin member formed by solidifying molten resin M on a resin member on which molding is to be performed, includes first to third steps. The first step includes setting, on the member on which molding is to be performed, a first mold having a first cavity for molding a portion corresponding to a base portion of the resin member. The second step includes setting, on the first mold, a second mold having a second cavity for molding a portion corresponding to a main body portion of the resin member. The second cavity is formed so as to communicate with the first cavity. The third step includes pouring molten M resin into each of the cavities of both of the molds that have been set, and solidifying the molten resin M thus poured such that it is bonded to the member on which molding is to be performed.

Abstract: Dry adhesives and methods of making dry adhesives including a method of making a dry adhesive including applying a liquid polymer to the second end of the stem, molding the liquid polymer on the stem in a mold, wherein the mold includes a recess having a cross-sectional area that is less than a cross-sectional area of the second end of the stem, curing the liquid polymer in the mold to form a tip at the second end of the stem, wherein the tip includes a second layer stem; corresponding to the recess in the mold, and removing the tip from the mold after the liquid polymer cures.

Abstract: Disclosed herein is a type of two-shot molded article, comprising a metallizable composition and a less-metallizable composition, that can be partially coated with metal, as well as methods of making the articles.

Abstract: An in-mold coated article which is prepared in association with cationic-stabilized dispersions. Preferred cationic-stabilized dispersions, include cationic-stabilized polyurethane dispersions, cationic-stabilized acrylic dispersions, cationic-stabilized polyacrylamides, cationic-stabilized polyallylamines, cationic-stabilized polyetheramines, cationic-stabilized chitosans and/or combinations thereof. The present invention further provides methods for manufacturing in-mold coated articles which are prepared in association with cationic-stabilized dispersions in a consistent and/or repeatable manner.

Abstract: This invention discloses a method for preparing rotomoulded articles having asymmetrical layering.

Abstract: An in-mold molded product coating mold includes a sealing portion molding cavity being positioned outside apart from a mold cavity while including a first molding surface which extends from a parting surface of the mold cavity in a mold mating direction of a stationary mold and a movable mold and is formed at either one of the stationary mold and the movable mold. A second molding surface extends from the parting surface in a mold opening/closing direction of the mold cavity and is formed at the other of the above-described two molds. A third molding surface connects the first molding surface and the second molding surface to each other, and forms a sealing portion for sealing the first and second molding surfaces by filling a resin identical to or different from a resin.

Abstract: According to one embodiment, a coagulant comprising calcium nitrate and an antimicrobial agent is disclosed. The coagulant may be used in the molding process to releasably bond the substrate material to the mold and to bond to the antimicrobial to the substrate material.