Joining A Plurality Of Superposed Fibrous Or Textile Layers Patents (Class 264/258)
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Patent number: 12221388Abstract: An example method includes combining an interlayer and a carbon fiber fabric, wherein the interlayer comprises a highly oriented milled carbon fiber ply comprising a plurality of out-of-plane carbon fibers. The method further includes winding the interlayer and the carbon fiber fabric around a core to form a composite fiber preform comprising a plurality of layers defining an annulus extending along a central axis. The method further includes densifying the composite fiber preform.Type: GrantFiled: August 19, 2021Date of Patent: February 11, 2025Assignee: Honeywell International Inc.Inventors: Stefan Glen, David Lane Charles, Long Gui Tang, Yanmei Piao, Neil Murdie, Mark C. James
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Patent number: 12214559Abstract: According to the present invention, there is provided a pipe forming apparatus for forming a pipe at an installation site. The apparatus includes a former upon which material is wound, and a mold for receiving the former bearing the wound material. An applicator is provided for applying curable liquid within the mold. Advantageously, the pipe is formed at site to provide for efficient formation of a pipeline. A transported ISO container providing the material and curable liquid to the site can produce 800 metres of pipeline section, compared with 60 metres in the prior art, representing a significant increase in efficiency.Type: GrantFiled: July 31, 2020Date of Patent: February 4, 2025Assignee: NEXGEN PIPES PTE. LTD.Inventor: Wayne Barrett
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Patent number: 12194693Abstract: A forming apparatus comprises a frame. The frame defines a vertical axis, a horizontal axis, and a longitudinal axis. A carriage is movably connected to the frame. A first stomp foot is movably connected to the carriage such that it may move along the vertical axis. A second stomp foot is movably connected to the carriage such that it may move along the vertical axis. A first swing arm is movably connected to the carriage and a second swing arm, movably connected to the carriage, is laterally opposed from the first swing arm relative to the longitudinal axis. A method includes applying at least one ply of composite material over a forming surface of a forming tool and deforming the at least one ply of composite material over the forming surface of the forming tool with the forming apparatus.Type: GrantFiled: October 20, 2021Date of Patent: January 14, 2025Assignee: The Boeing CompanyInventors: Scott Krajca, Long Ly, Chace Wilcoxson, Darrell Jones, Kurtis Willden, Michael A. Lee, Josiah Brubaker, Michael Karas, Joseph Warren, Paul Lesovoy
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Patent number: 12186694Abstract: According to the present disclosure, features, components and techniques useable for providing air cleaner arrangements are provided. Many of the features relate to an axial seal arrangement provided on a filter cartridge. A typical filter cartridge, for use with these features, is a filter cartridge having opposite flow ends. Example media arrangements that fit this characterization are described. Seal arrangements provided with an axial housing sealing engagement surface are shown. A seal arrangement is provided with variations therein, to advantage. These variations can be in either or both of an outer peripheral edge surface and a housing seal engagement surface. Also, air cleaner assemblies having advantageous features therein are provided. Further, air cleaner housings are described, with selected, preferred features for engagement with filter cartridges.Type: GrantFiled: August 29, 2023Date of Patent: January 7, 2025Assignee: Donaldson Company, Inc.Inventors: Steven K. Campbell, Steven S. Gieseke
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Patent number: 12179443Abstract: A method for producing a component from a fiber-reinforced plastic, wherein at least one ply of a semifinished fiber product having a peripheral contour is applied to the molding tool at a first temperature, wherein the contour lies within the peripheral edge. A compensating body, having a coefficient of thermal expansion which is greater than a coefficient of thermal expansion of the molding tool, is arranged along the peripheral edge, such that the compensating body extends from the edge in the direction of the peripheral contour. After sealing the arrangement, resin is introduced, and the arrangement is heated. As a result, the compensating body expands to a greater extent than the molding tool and encloses the semifinished fiber product in a flush manner, with the result that a shape of the component can correspond to an intended final shape and no longer has to be finish-machined.Type: GrantFiled: November 28, 2021Date of Patent: December 31, 2024Assignee: Airbus Operations GmbHInventor: Hauke Seegel
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Patent number: 12151773Abstract: A method for forming a bicycle frame component made of thermoplastic composite laminates has: a shell forming step: manufacturing multiple shells by compression molding; an overlapping step: overlapping two corresponding connecting margins of each two of the multiple shells to form an overlapping section of the two of the multiple shells and deploying a supporting unit within the multiple shells for supporting; a hot compressing connection step: heating and compressing the multiple shells to diffuse polymers of the multiple shells and to turn the multiple overlapping sections into multiple fusion areas for connection; a supporting unit removal step: removing the supporting unit disposed within the bicycle frame component.Type: GrantFiled: May 28, 2021Date of Patent: November 26, 2024Assignee: ASTRO TECH CO., LTD.Inventors: Samuel Hu, Liu-Cheng Liu
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Patent number: 12103666Abstract: An aircraft landing gear assembly having a first landing gear element movably coupled relative to a second landing gear element to move between a first condition and a second condition. The aircraft landing gear assembly further comprises a fibre composite leaf spring formed from a plurality of composite layers and arranged between the first and second elements, the leaf spring being arranged to bend when the first element moves from the first condition to the second condition. The fibre composite leaf spring comprises a first region and a second region, wherein the number of composite layers in the first region is greater than the number of composite layers in the second region. The landing gear further comprises a mounting assembly arranged to engage the first region of the leaf spring to couple the leaf spring to the first landing gear element.Type: GrantFiled: February 26, 2021Date of Patent: October 1, 2024Assignees: SAFRAN LANDING SYSTEMS CANADA INC., SAFRAN LANDING SYSTEMS UK LTDInventors: Mark Bevan, Pierre-Etienne Dandaleix, Jorge Juesas Portoles, Robert Kyle Schmidt
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Patent number: 12091169Abstract: Examples are disclosed herein that relate to vehicles, composite parts, and three-dimensional (3D) textile preforms for composite parts. In one example, a 3D textile preform for a composite part comprises a flange portion and a stiffener portion extending upwardly from the flange portion. The stiffener portion comprises a first wall portion that extends from the flange portion and a second wall portion that extends from the flange portion at a location spaced from the first wall portion. A connecting portion connects the first wall portion and the second wall portion at a location spaced from the flange portion.Type: GrantFiled: June 7, 2022Date of Patent: September 17, 2024Assignee: The Boeing CompanyInventors: Waeil M. Ashmawi, Zayd I. Abdel-Kamel, Sahrudine Apdalhaliem
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Patent number: 12083574Abstract: A method of forming an ice resistant surface includes determining, based at least in part on a desired pattern of frost formation, a vertex angle for a ridge that is to be formed on a substrate. The method also includes determining, based at least in part on the desired pattern of frost formation, a vertex height for the ridge that is to be formed on the substrate. The method further includes forming a plurality of ridges on the substrate, where each ridge in the plurality of ridges has the vertex angle and the vertex height.Type: GrantFiled: August 8, 2019Date of Patent: September 10, 2024Assignee: Northwestern UniversityInventors: Yuehan Yao, Kyoo-Chul Park
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Patent number: 12070926Abstract: Co-cured urethane and vinyl ester, epoxy, or unsaturated polyester gel coats having improved toughness and flexibility compared with conventional polyester gel coats are disclosed. The gel coats, which have 10-50 wt. % urethane content, adhere well to structural layers and can be used in a traditional in-mold process. Co-cured elastomeric coatings comprising from 50 to 95 wt. % of a urethane component and an unsaturated polyester, epoxy, or vinyl ester are also disclosed. Unlike conventional urethane coatings, the elastomeric coatings adhere well to structural layers and can be used in a traditional in-mold process. Castings or structural layers comprising a reinforced thermoset of co-cured urethane and vinyl ester, epoxy, or unsaturated polyester components, including 10-95 wt. % of the urethane component, are also described. The invention includes in-mold processes for making laminates that utilize the gel coats, elastomeric coatings, and/or structural layers.Type: GrantFiled: March 19, 2020Date of Patent: August 27, 2024Assignee: COMPOSITES INTELLECTUAL HOLDINGS, INC.Inventor: Scott Lewit
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Patent number: 12070915Abstract: Disclosed herein is a bladder assembly for forming a part made of a fiber-reinforced polymeric material. The bladder assembly comprises a bladder comprising an interior having a hollow interior channel within the interior of the bladder. The bladder assembly also comprises an intake port fluidically coupled with the interior of the bladder and an exhaust port fluidically coupled with the interior of the bladder. The bladder assembly further comprises a pressure control device fluidically coupled with the exhaust port and configured to control a pressure drop across the interior of the bladder from the intake port to the exhaust port.Type: GrantFiled: December 20, 2021Date of Patent: August 27, 2024Assignee: The Boeing CompanyInventors: Byron J. Autry, William H. Ingram, Karl M. Nelson
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Patent number: 12035760Abstract: A method of manufacturing a garment is provided that includes applying an adhesive layer to a first ply and/or a second ply in a first amount in a first zone where structural support is desired and in a second amount in a second zone where breathability is desired; arranging the first and second plies with respect to one another so that the adhesive layer is therebetween; and activating the adhesive layer to secure the first and second plies to one another.Type: GrantFiled: April 25, 2022Date of Patent: July 16, 2024Assignee: HBI BRANDED APPAREL ENTERPRISES, LLCInventor: Michael D. Abbott
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Patent number: 12025028Abstract: A manufacturing method of a turbomachine airfoil, such as an outlet guide vane airfoil, comprising positioning a first fibrous wall preform on a first mold portion, placing at least one core on the first wall preform, positioning a second fibrous wall preform on the core, assembling a second mold portion to the first mold portion so as to form a mold around the first and second wall preforms, applying a hardening treatment to the first and second wall preforms, removing the core, and positioning a reinforcing structure between the first wall preform and the second wall preform.Type: GrantFiled: August 21, 2018Date of Patent: July 2, 2024Assignees: SAFRAN AIRCRAFT ENGINES, INSTITUTUL NATIONAL DE CERCETARE-DEZ-VOLTARE TURBOMOTOARE—COMOTIInventors: Jacky Novi Mardjono, Norman Bruno André Jodet, Radu Mihalache, Romulus Petcu, Valentin Silivestru, Cristian Mihail Stanica, Lucia Raluca Voicu
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Patent number: 12006019Abstract: An internal structural reinforcement element for fuselages, where the internal structural reinforcement element has a longitudinal direction adapted for its placement in the longitudinal direction of the fuselage and a transversal direction perpendicular to the longitudinal direction, comprising: an external reinforcement element, an internal reinforcement element, located internally to the external reinforcement element in the transversal direction of the structural element, where both reinforcement elements are manufactured from resin-impregnated fibre, and an intermediate element, located between the external reinforcement element and the internal reinforcement element in the transversal direction of the structural element, the intermediate element being manufactured from pre-impregnated composite material.Type: GrantFiled: July 9, 2020Date of Patent: June 11, 2024Assignee: MUELLES Y BALLESTAS HISPANO-ALEMANAS PROJECTS, S.L.Inventors: Miguel Ruiz Dealbert, Juan Salamero Laorden, Roberto Estal Vera, María del Mar Cuetos Gómez
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Patent number: 11970793Abstract: A fabric of a cup body of a brassiere includes an inner textile layer, an outer textile layer and a middle textile layer. A first weaving region and a second weaving region of the outer textile layer respectively include a plurality of composite yarns. Each of the composite yarns includes a first yarn and a second yarn. A melting point of the first yarn is lower than a melting point of the second yarn, and an offset rate of the second yarn relative to the first yarn is from 5% to 300%. A content of the composite yarns in the first weaving region is greater than that in the second weaving region. A content of the composite yarns in a third weaving region of the outer textile layer is less than that in the second weaving region. The first weaving region is at a lifting area of the cup body.Type: GrantFiled: August 26, 2021Date of Patent: April 30, 2024Assignee: MACKENT GROUP CO., LTD.Inventors: Yi-Chen Lin, Po-Jen Shih
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Patent number: 11964439Abstract: A reinforcement structure includes an adherend, such as a metal plate, and a reinforcement sheet adhering thereto. The reinforcement sheet includes a front layer containing a plurality of fibers, a core material layer, and an adhesive layer. The reinforcement structure is capable of intensively reinforcing a first corner portion of the adherend and obtaining an improvement in strength.Type: GrantFiled: October 31, 2018Date of Patent: April 23, 2024Assignee: NITTO DENKO CORPORATIONInventors: Kazuhiro Fuke, Masatsugu Koso
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Patent number: 11945147Abstract: A vehicle interior and exterior member comprises a fiber molded body and a synthetic resin member fixed to a surface of the fiber molded body. The fiber molded body has a fiber layer including thermoplastic synthetic resin as a base material layer. The base material layer has fiber layer surfaces on its both surfaces or, the base material layer has another fiber layer including the other type of thermoplastic synthetic resin on one of the fiber layer surface to form a fiber laminated body. The fiber molded body is formed by molding the fiber laminated body into a three-dimensional face shape. The synthetic resin member has a fixed portion which is fixed to the fiber molded body by solidifying it in a state that molten synthetic resin has seeped into the fiber layer of the fiber laminated body.Type: GrantFiled: January 24, 2020Date of Patent: April 2, 2024Assignee: Howa Co. Ltd.Inventors: Masayo Netsu, Yohei Sone, Masaki Namie
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Patent number: 11933498Abstract: Methods of manufacturing of aerospace structures are disclosed. More specifically, methods of manufacturing relatively lightweight yet strong aerospace structures. In one embodiment, the method includes the addition of a volume of a rigid and flexible polyurethane mixture into a mold to create a composite structure. In one aspect, the method includes the integration of special structures within a larger structure to remove traditionally structurally weak or vulnerable areas.Type: GrantFiled: October 12, 2021Date of Patent: March 19, 2024Assignee: Venture Aerospace, LLCInventors: Vaughan Lennox Clift, Sasha Mela
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Patent number: 11884378Abstract: A multi-layer braided article and a method of making the multi-layer braided article. The multi-layer braided article includes a braid extending along a first axis, wherein the braid is folded over itself to form a first layer and a second layer; and a wrapper laid over the first layer of the braid and extending circumferentially around the first axis, wherein the wrapper defines an edge of the first layer about which the braid is folded. The multi-layer braided article may form part of a blade for an aircraft. A sleeve may be provided around a conical portion of the article to connect the article to something else, such as a propeller hub, where the multi-layer braided article is formed as part of a blade. The sleeve may provide a primary or secondary load path.Type: GrantFiled: May 4, 2021Date of Patent: January 30, 2024Assignee: RATIER-FIGEAC SASInventors: Bruno Seminel, Pascal Amat, Arnaud Andrzejewski
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Patent number: 11865790Abstract: A method involves heating fiber-reinforced semi-finished products of differing wall thickness to a required temperature above the glass transition range or the matrix melting temperature of a plastic matrix of the semi-finished product to be heated. In a first step, the semi-finished product to be heated is heated by thermal conduction to below the glass transition range or the matrix melting temperature. In a further step, the remaining amount of heat for reaching the required temperature above the glass transition range or the matrix melting temperature is introduced by thermal radiation or thermal convection.Type: GrantFiled: January 18, 2019Date of Patent: January 9, 2024Assignee: ENGEL AUSTRIA GMBHInventors: Stefan Wuschko, Paul Zwicklhuber
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Patent number: 11859386Abstract: A structural assembly utilizing a reinforced concrete support element with a flexibly-braided reinforcement sleeve and a cable system for building structures. The reinforced concrete BMASS element has an approximately cylindrical shape and includes a substantially solid concrete core. An outer reinforcement sleeve with a flexible multi-axially braided configuration is embedded on the perimeter, and an inner reinforcement sleeve is embedded within the outer sleeve. A cable tension system connected between the ends of the BMASS element transmits tensile force from the cable to the BMASS element. The structural assembly can be configured as a beam or a column. In a beam configuration, the tensioned cable can also provide beam curvature and greater strength. A multi-cable embodiment includes a second cable, providing additional strength and greater ability to control curvature. One or more of the braces may include an adjustable arm. The tension may be adjusted manually, or remotely.Type: GrantFiled: September 12, 2022Date of Patent: January 2, 2024Inventor: Raymond Alan Low
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Patent number: 11858583Abstract: A bicycle subassembly includes a bicycle component having a socket and a tube having a first tube portion received in the socket and a second tube portion extending outwardly from the socket. The tube includes a cold worked region spanning at least a portion of the first tube portion and at least a first portion of the second tube portion. The tube includes a non-cold worked region spanning at least a second portion of the second tube portion. Methods for making the tube and subassembly are also provided.Type: GrantFiled: December 9, 2019Date of Patent: January 2, 2024Assignee: SRAM, LLCInventors: Christopher Thomas, Josh Lau, Sarah Blakeslee
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Patent number: 11821586Abstract: This manufacturing method is a manufacturing method of a high-pressure tank that is formed by joining dome-shaped side end members to both ends of a cylindrical tube member and that has a first reinforcing layer made of fiber-reinforced resin. The manufacturing method has a joining step of joining the side end members to both ends of the tube member such that an outer wall surface of the tube member and an inner wall surface of each side end member face each other. In the joining step, a margin for overlap between each side end member and the tube member in an axial direction of the tube member is within a range of 5% or more to 35% or less relative to the inside diameter of the tube member.Type: GrantFiled: August 3, 2021Date of Patent: November 21, 2023Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hirokazu Otsubo
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Patent number: 11813812Abstract: A manufacturing method is disclosed herein. The method includes arranging a preform with a plurality of clamping assemblies, the plurality of clamping assemblies disposed along ends of the preform; and forming the preform into a shaped body, the forming including: incrementally tensioning the preform around a surface of an inner mold line using the plurality of clamping assemblies; and drawing the preform into a set of forming beads of the inner mold line.Type: GrantFiled: August 16, 2022Date of Patent: November 14, 2023Assignee: ROHR, INC.Inventors: Luby R. Weaver, Katherine E. Waugh, Christopher C. Koroly, Anthony H. Becher, Vijay V. Pujar
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Patent number: 11813602Abstract: A method of assembling and/or operating apparatus for undertaking a chemical reaction. The apparatus includes a housing in which a precursor of a receptacle is arranged. A fluid (F1) may be introduced into said precursor to cause the precursor to inflate.Type: GrantFiled: January 31, 2020Date of Patent: November 14, 2023Assignee: INNOSPEC LIMITEDInventors: Carl Waterson, Richard David Hayton, Ian Malcolm McRobbie
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Patent number: 11717991Abstract: Disclosed herein is a method of forming a mold comprising disposing a film having a textured surface on a support; where the support has a shape of an article to be manufactured; pressing the film onto the support to cover a surface of the support; disposing a backing on the film; separating the support from the backing; and molding a material in the backing. Disclosed herein too is a method comprising contacting a first mandrel with a first mold; where the first mold has a textured surface; texturing a surface of the first mandrel with the first mold; disposing the first mandrel in a die; disposing a first material in the die to contact the first mandrel; imparting a texture from the surface of the first mandrel onto the material to form a second mold; and disposing a texture from the second mold onto a second material; where the second material is different from the first material.Type: GrantFiled: March 18, 2019Date of Patent: August 8, 2023Assignee: SHARKLET TECHNOLOGIES, INC.Inventors: Eric Van Harvey, Ryan Eugene Stoneberg
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Patent number: 11670273Abstract: A sound absorption device and a method of manufacturing the same are provided. The sound absorption device includes a sound absorbing panel including first elements, second elements, third elements, and fourth elements arranged in different directions, wherein a cross-section of at least one of the first through fourth elements has a distorted circular shape, a distorted polygonal shape, or a distorted elliptical shape.Type: GrantFiled: July 24, 2020Date of Patent: June 6, 2023Assignee: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Myoung-Woon Moon, O-Chang Kwon
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Patent number: 11603276Abstract: The invention relates to a gripper bar body for a gripper bar in a gripper carriage arrangement in a machine for treating sheet material, the gripper bar body being configured to carry gripper brackets for movement between sheet gripping and sheet releasing positions. The gripper bar body is formed as a hollow structure comprising at least two different materials, the two different materials comprising at least a metal material and a composite material and the at least two different materials being at least partly arranged in a superposed manner. The resulting bar has a better resistance to wear than the ones of the state-of-the-art.Type: GrantFiled: July 4, 2019Date of Patent: March 14, 2023Assignee: BOBST MEX SAInventors: Stephane Chesaux, Jean-Claude Rebeaud
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Patent number: 11597169Abstract: Aspects of the present disclosure include a pickleball paddle that is formed using a plastic or composite molded material. A composite material is wrapped around a center and placed in a mold to form a paddle frame or arranged around a paddle frame. In some embodiments, additional composite material is wrapped at specific positions to tune the balance point and rebound characteristics of the finished paddle The mold is heated to cure the composite material within the mold cavity. Face shells are then added to complete the paddle.Type: GrantFiled: August 4, 2021Date of Patent: March 7, 2023Assignee: Indian Industries, Inc.Inventor: Jay Randall Simmons
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Patent number: 11592096Abstract: A light-weight gear including: an annular tooth portion made of metal; a shaft extending along a central axis of the tooth portion and made of metal; and a coupling element configured to couple the shaft to the tooth portion and made of a resin, in which a joining part between the shaft and the coupling element and a joining part between the tooth portion and the coupling element are provided with irregularities configured to be engaged with one another in a circumferential direction, and corners of the irregularities are rounded to release a stress. Also, provided is a manufacturing method of a light-weight gear including: disposing the tooth portion and the shaft in a mold and injecting a molten resin into a cavity of the mold, thereby simultaneously performing injection molding of the coupling element and joining the coupling element to the tooth portion and the shaft.Type: GrantFiled: July 17, 2020Date of Patent: February 28, 2023Assignee: FANUC CORPORATIONInventor: Kazutaka Nakayama
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Patent number: 11578609Abstract: A fiber-reinforced component for use in a gas turbine engine includes a first braided fiber sleeve forming a cooling channel and a plurality of fiber plies enclosing the first braided fiber sleeve, with the plurality of fiber plies forming first and second walls separated by the first braided fiber sleeve. The fiber-reinforced component further includes a matrix material between fibers of the braided fiber sleeve and the plurality of fiber plies.Type: GrantFiled: February 7, 2020Date of Patent: February 14, 2023Assignee: Raytheon Technologies CorporationInventors: Thomas E. Clark, Daniel J. Whitney, Kathryn S. Read, Andrew J. Lazur, William M. Barker
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Patent number: 11548205Abstract: A process for post curing a composite product made from a filament winding process comprises the steps of: surrounding the composite product, that is disposed about a rotatable mandrel, with an outer jacket; and simultaneously rotating and heating the mandrel resulting in post curing of the composite product according to a process that can be referred to as being a combo-semi-centrifugal post curing process.Type: GrantFiled: July 17, 2020Date of Patent: January 10, 2023Assignee: SAUDI ARABIAN OIL COMPANYInventors: Hasan Ali Al-Hashmy, Kaamil Ur Rahman Mohamed Shibly
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Patent number: 11541282Abstract: A racquet including a frame including a head portion, a handle portion, and a throat portion. The head portion is a tubular structure including inner and outer peripheral walls, each having inner and outer surfaces. The head portion of the racquet being formed of a fiber composite material. The fiber composite material includes a plurality of ply arrangements. Each includes a pair of plies defining first and second angles with respect to a composite axis. A section of the outer peripheral wall from the inner surface to the outer surface includes at least three ply arrangements overlaying each other, and the first and second angles of at least two of the at least three ply arrangements being at least 35 degrees. When the racquet is tested under a racquet torsional stability test, the racquet has an angular deflection of less than 5.5 degrees about a longitudinal axis.Type: GrantFiled: February 9, 2021Date of Patent: January 3, 2023Assignee: Wilson Sporting Goods Co.Inventors: William D. Severa, Dale J. Zwack, Robert T. Kapheim, Eloisa M. Compostizo
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Patent number: 11518491Abstract: A door arrangement for an aircraft comprising a door designed to close an aperture in an outer skin of the aircraft, and a articulated arm which is fixed by a first end to the door and which is designed to move the door in at least two translational directions and at least two rotational directions. An aircraft area with this door arrangement and an aircraft having such an aircraft area are furthermore provided. The aircraft area comprises a door aperture arranged in an outer skin of an aircraft, and a door arrangement. Here the door of the door arrangement may be designed to close the door aperture from an inside of the outer skin, and the articulated arm of the door arrangement may be fixed to the aircraft area.Type: GrantFiled: November 26, 2019Date of Patent: December 6, 2022Assignee: AIRBUS OPERATIONS GMBHInventors: Peter Linde, Matthias Hegenbart
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Patent number: 11485096Abstract: A composite manufacturing system and method are provided. The composite manufacturing system comprises a press and a bladder. The press has an upper portion having a desired shape for a composite structure and a lower portion configured to receive layers of composite material. The bladder is associated with the upper portion of the press and is configured to reach a superplastic state when heated such that the bladder forms to the composite structure by applying heat and pressure to the layers of composite material. The bladder cools without appreciable shrinkage, applying a desired amount of pressure to the composite structure during the entire cooling cycle. Once one composite structure is formed using the bladder, the bladder may be reused to form similar structures.Type: GrantFiled: May 17, 2019Date of Patent: November 1, 2022Assignee: The Boeing CompanyInventors: Steven M. Shewchuk, Justin Joseph Schell, Michael Palmore Matlack, Ravi Verma
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Patent number: 11479002Abstract: An assembly for forming a gas turbine engine according to an example of the present disclosure includes, among other things, a layup tool including a main body extending along a longitudinal axis and a flange extending radially from the main body, the flange defining an edge face slopes towards the main body to an axial face. At least one compression tool has a tool body having a first tool section and a second tool section extending transversely from the first tool section. The first tool section is translatable along a retention member in a first direction substantially perpendicular to the edge face such that relative movement causes the second tool section to apply a first compressive force on a composite article trapped between the axial face of the flange and the second tool section. A method of forming a gas turbine engine component is also disclosed.Type: GrantFiled: April 23, 2020Date of Patent: October 25, 2022Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Jonas S. Banhos, Tracy A. Propheter-Hinckley, Michael Parkin
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Patent number: 11458661Abstract: A method and assembly for forming a multi-shot panel for a vehicle including the steps of providing a mold and forming therein a main body of the panel from a first rigid material, the step of forming the main body further including forming a multi-sided recess. The rigid material is transferred to a second reconfiguration of the mold for forming thereupon at least one second softer material. The panel is then transferred to a third reconfiguration of the mold for forming the heat deflecting shield. Alternative, a two shot injection molded panel can be removed from the mold and a previously formed heat deflecting shield can be attached along edges of the main body defining the multi-sided recess. In either variant, locking features are designed into the interface geometry between the heat deflecting shield and rigid main body.Type: GrantFiled: April 8, 2020Date of Patent: October 4, 2022Assignee: U.S. Farathane CorporationInventors: Wayne Bland, Gregory Paul Barthlow
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Patent number: 11407187Abstract: A process for resin transfer molding (RTM) with injection and overflowing of a resin through one or more troughs is provided that includes the injection of resin into a plurality of injection ports feeding the one or more troughs and overflowing the resin in into a mold. The temperature and pressure are controlled as applied to the mold. The injection ports are activated for injecting the resin in any order of individually, in groups, or pairings. A resin transfer molding (RTM) system for performing the process includes a mold having a cavity. A set of injection ports feed one or more continuous channels between the cavity and a reservoir of resin. A numerical controller selectively activates the injection ports to overflow the resin into the cavity in any order of individually, in groups, or pairing.Type: GrantFiled: December 20, 2017Date of Patent: August 9, 2022Assignee: Teijin Automotive Technologies, Inc.Inventors: Dominique Boyer, Philippe Bonte, Marc-Philippe Toitgans
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Patent number: 11407253Abstract: A method of manufacturing a rim includes placing at least one braided sleeve on a core dimensioned to define a shape of an internal wall of the rim. The method includes inserting the braided sleeves placed on the core, inside a mold that is dimensioned to define a shape of an external wall shape of the rim. The method further includes injecting a resin inside the mold to contact the mold and impregnate the sleeves and other layers with resin. The method also includes curing the resin to form the internal and external walls of the rim and obtain a cured rim having the core connected thereto. The method further includes removing the cured rim and core from the mold and melting the core to get it out of the rim.Type: GrantFiled: December 13, 2018Date of Patent: August 9, 2022Assignee: FALCON COMPOSITES CORP.Inventors: Alexandre D'Armancourt, Julien Brazeau-Séguin
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Patent number: 11333036Abstract: An article includes a ceramic matrix composite wall that defines at least a side of a passage. The ceramic wall includes a ceramic matrix composite flow turbulator that projects into the passage. The flow turbulator is formed of ceramic matrix composite. The ceramic matric composite of the wall comprises woven fibers that are dispersed in a ceramic body matrix. An airfoil and a gas turbine engine are also disclosed.Type: GrantFiled: August 30, 2019Date of Patent: May 17, 2022Assignee: RAYTHEON TECHNOLOGIESInventor: Tracy A. Propheter-Hinckley
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Patent number: 11311058Abstract: A method of manufacturing a garment is provided that includes applying an adhesive layer to a first ply and/or a second ply in a first amount in a first zone where structural support is desired and in a second amount in a second zone where breathability is desired; arranging the first and second plies with respect to one another so that the adhesive layer is therebetween; and activating the adhesive layer to secure the first and second plies to one another.Type: GrantFiled: April 23, 2019Date of Patent: April 26, 2022Assignee: HBI Branded Apparel Enterprises, LLCInventor: Michael D. Abbott
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Patent number: 11235542Abstract: A complex-shaped, three-dimensional fiber reinforced composite structure may be formed by using counteracting pressures applied to a structural lay-up of wetted fibers with mechanical features embedded or encapsulated therein. The mechanical features may be located on or at least partially between two or more pressurizable members, which may be internally pressurized within a mold. The mechanical features may operate as bearing plates, attachment fittings, or other structural elements. Assemblies of pressurizable members, fiber plies and mechanical features may be arranged to create complex composite structures with predefined load paths, enhanced structural capability or both.Type: GrantFiled: September 10, 2019Date of Patent: February 1, 2022Inventor: William L. Rodman
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Patent number: 11168202Abstract: For a fiber compound resin composition, a melt-kneading process is performed together with a base resin 1, a dispersant, etc. without performing a pretreatment through wet dispersion for the purpose of defibration treatment and modification treatment of a fibrous filler 2. As a result, each fiber of the fibrous filler 2 is defibrated from end portions in a fiber length direction, while a dispersant component put in at the same time is more selectively adsorbed to defibrated portions 3 at the end portions defibrated and increased in surface area. As a result, hydrophobization of the defibrated portions 3 is promoted as compared to a non-defibrated portion 4, so that a difference in hydrophobicity is formed in the fiber length direction of the fibrous filler 2. Therefore, even when the fibrous filler 2 is added in large amount, a melt viscosity during molding may be lowered without reducing a strength of a molded article.Type: GrantFiled: January 23, 2019Date of Patent: November 9, 2021Assignee: PANASONIC CORPORATIONInventors: Toshifumi Nagino, Masashi Hamabe, Masayoshi Imanishi
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Patent number: 11130317Abstract: A hybrid underlayment including a compliant material layer and a rigid material layer affixed to the compliant material layer. The compliant material layer exhibits a compression deflection as measured according to ASTM standard D-1056-14 in the range of from about 0.14 kilogram force per square centimeter to about 1.76 kilogram force per square centimeter, and a thickness of at least about 2 millimeters. The rigid material layer exhibits a thickness of at least about 0.5 millimeters and a flexural modulus of at least about 600 MPa and flexural strength of at least about 35 MPa in both the length and width directions, both flexural modulus and flexural strength as measured according to ASTM D790-17.Type: GrantFiled: October 15, 2019Date of Patent: September 28, 2021Assignee: The Boeing CompanyInventors: Sean Richard Hesslewood, Hongming Dong, David Eugene Sterling, Rick E. Shepherd
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Patent number: 11059665Abstract: An article manufactured in a mould and which comprises a structural composite of plastics layers, the article having a wall defining an internal space for holding contents therein; wherein, the wall is formed from at least two layers of plastics materials; wherein a first of said layers comprises a thermoplastics material and at least a second layer comprises a thermosetting resin and a fibrous layer.Type: GrantFiled: November 21, 2016Date of Patent: July 13, 2021Assignee: OMNI TANKER TECHNOLOGY PTY LTD (ACN 135 294 772)Inventor: William Rodgers
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Patent number: 11034406Abstract: A structural element of a cycle includes at least one tubular sheath provided with an outer wall delimiting, with an inner partition, at least one cavity in which a vibration damping system is accommodated. The sheath includes at least two internal cavities, each delimited between the inner partition and the outer wall, one of the internal cavities forming a housing in which the damping system is accommodated and attached.Type: GrantFiled: December 20, 2018Date of Patent: June 15, 2021Assignee: CARDINAL CYCLING GROUPInventor: Tony De La Corte
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Patent number: 11014313Abstract: A processing apparatus such as a heating and/or debulking apparatus that may be used to debulk a plurality of uncured composite layers to form an article such as an aircraft component may include a plurality of interconnected smart susceptor heater blankets. The plurality of smart susceptor heater blankets may be connected in series or in parallel, and may be controlled to uniformly heat the component during formation. The plurality of smart susceptor heater blankets may be supported by a deployment system that lowers the plurality of smart susceptor heater blankets toward, and raises the plurality of smart susceptor heater blankets away from, a working surface.Type: GrantFiled: January 22, 2019Date of Patent: May 25, 2021Assignee: THE BOEING COMPANYInventors: Andrew M. Hopkins, Joshua P. Carlsen, Taylor M. Williamson, Jeff D. Eastin, Robert D. Dennis, Thomas D. Wilson, Bianca M. Moran, Kari P. Larkin, John R. Henry, Isaac K. Jacob, James M. Kestner
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Patent number: 10994510Abstract: A composite structure includes a structure that contains first reinforced fibers and first resin and a laminate that is disposed on at least one surface of the structure and has a plurality of layers containing second reinforced fibers and second resin, with the structure and the laminate integrated, the first reinforced fibers being discontinuous fibers and having a thickness-wise average fiber orientation angle in a range of 5 to 60°, the second reinforced fibers being discontinuous fibers and having a thickness-wise average fiber orientation angle in a range of 0 to 5°, the structure having a density in a range of 0.01 to 1 g/cm3, the laminate having a variation in volume content of the second reinforced fibers in a range of 0 to 10%, and the composite structure having a protruding portion on a laminate's surface opposite from a laminate's surface in contact with the structure.Type: GrantFiled: December 20, 2017Date of Patent: May 4, 2021Assignee: TORAY INDUSTRIES, INC.Inventors: Yoshiki Takebe, Masato Honma
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Patent number: 10961982Abstract: A segmented rotor blade for a wind turbine includes a first rotor blade segment, a second rotor blade segment, at least one thermoplastic material, and an internal pressure source. The first rotor blade segment includes a first joint end. The second rotor blade segment includes a second joint end. The first and second joint ends are arranged together in an end-to-end orientation so as to form at least one scarf joint. The at least one thermoplastic material is arranged at each of the first and second joint ends. The first and second joint ends of the first and second rotor blade segments are bonded together via thermoplastic welding of the at least one thermoplastic material. The internal pressure source provides pressure to the scarf joint during the thermoplastic welding. The internal pressure source remains within the rotor blade after thermoplastic welding is complete.Type: GrantFiled: November 7, 2017Date of Patent: March 30, 2021Assignee: General Electric CompanyInventors: Peter Anthony Broome, Paul Trevor Hayden
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Patent number: 10940782Abstract: A vehicle bucket seat (1) has a seat face (2) and a backrest (3). The backrest (3) has a shoulder support (4) and a head support (5). The shoulder support (4) has a shoulder rest (14) and right and left shoulder flanks (24) arranged to the right and left of the shoulder rest (14) in a laterally projecting manner. The head support (5) has a headrest (15) and right and left head flanks (25) arranged to the right and left of the headrest (15) in a laterally projecting manner. Reinforcing structures (6) run from the head flanks (25) toward an attaching structure (7) on the shoulder rest (14) for fixing the vehicle bucket seat (1) on a vehicle supporting structure.Type: GrantFiled: May 22, 2019Date of Patent: March 9, 2021Inventors: Christoph Kutscheid, Martin Kinscher, Livio Galassi