Abstract: An integral geogrid includes a plurality of interconnected, oriented strands having an array of openings therein that is produced from a coextruded multilayer polymer sheet starting material. By virtue of the construction, the coextruded multilayer sheet components provide a crystalline synergistic effect during extrusion and orientation of the integral geogrid, resulting in enhanced material properties that provide performance benefits to use of the integral geogrid in soil geosynthetic reinforcement.

Abstract: A medical device with an expandable element and expandable tubular sleeve surrounding at least a portion of the expandable element which influences the rate, shape and/or force required to expand the expandable element and methods for use in a body lumen are provided.

Abstract: An absorbent article comprising at least one stretchable laminate comprising a first nonwoven, a second nonwoven, and an elastic film therebetween, wherein each of the first and second nonwovens is adhesively bonded to the film by a hot melt adhesive; wherein the film is no thicker than about 60 micrometers; wherein at least one of the nonwovens is spunbonded; wherein the laminate is activated with a minimum of about 290% applied strain and a minimum strain rate of about 850/sec; and wherein the laminate is substantially free from pinholes.

Abstract: An extruded polymer foam has a polymer matrix with styrene-acrylonitrile copolymer and infrared attenuator and cell having an average size in the foam vertical direction of 150 micrometers or less, a ratio of vertical cell size to extrusion direction cell size that is greater than one and a cell anisotropic ratio that is greater than 1.1; the foam having a P-Ratio of 0.7 or less, less than 0.2 moles of hydrocarbon blowing agent in the cells per kilogram of foam; a density of 20-48 kilograms per cubic meter and a 25-year thermal conductivity that is 0.030 Waters per meter-Kelvin or less when free of fluorinated blowing agents and less than 0.029 Watts per meter-Kelvin when containing fluorinated blowing agent.

Abstract: A hinge device for an airbag door of a vehicle is provided. In particular embodiments, a fabric sheet is made by weaving warp yarns and weft yarns with a plurality of grid spaces and integrally formed on an inner surface of an airbag door. Grid spaces formed in opposite ends of the fabric sheet that are rotated when the airbag door is opened by deployment of an airbag are arranged in a state of being compressed so as to be extensible.

Abstract: Clog-resistant serpentine crossflow filters and blade loading structures for micro- and nano-fluidics are provided. In one aspect, a filter includes: a substrate; and at least one layer of pillars on the substrate, wherein the pillars are arranged adjacent to one another and groups of the pillars alternate between being perpendicular and parallel to a direction of fluid flow through the filter giving the filter a serpentine configuration having at least one downstream catch. A method of forming the filter as well as a system employing the filter in conjunction with a pillar sorting array and optionally a staged blade structure are also provided.

Abstract: A stent graft including (1) a stent having a wall having at least one opening, an outer surface, and an inner surface and (2) a covering of a composite material having a least one expanded fluoropolymer membrane and an elastomer is provided. The cover can be used to cover the outer and/or the inner surface of the stent. The expanded fluoropolymer membrane contains serpentine fibrils. In exemplary embodiments, the fluoropolymer is polytetrafluoroethylene. The composite material may be axially and/or circumferentially wrapped around the stent. The composite material is fold-free throughout its operating diameter range and exhibits a sharp increase in stiffness at a predetermined diameter. The stent graft can be designed to have a stop point in either a radial or axial direction. The stent graft can advantageously be implanted undersized with respect to a nominal diameter without having material infolding.

Abstract: This disclosure relates to an article that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a first polymer and a polymer that is immiscible with the first polymer. The first polymer can include a polyolefin and the second polymer can include a polycycloolefin, a polymethylpentene, or a copolymer thereof.

Abstract: Composition and method for making a multi-layer bio-based film having one or more cavitated layers. In one aspect, the multilayer flexible film has polylactic acid, an inorganic filler, and a cavitation stabilizer making up at least one film layer. In one aspect, the barrier web has a cavitated bio-based film layer. In another aspect, the print web has a cavitated bio-based film layer.

Abstract: Absorbent members and methods of making the same are disclosed. In one embodiment, the absorbent member is a unitary absorbent fibrous web having a density profile through its thickness. In one embodiment, the density profile is relatively centered through the thickness of the web and the maximum density of the web is located between about 35% and about 65% of the distance through the thickness of the web. In one embodiment, the method involves subjecting a precursor web to at least one cycle (or pass) through a mechanical deformation process. Typically, the method involves subjecting the precursor web to multiples cycles (or passes) through a mechanical deformation process.

Abstract: An absorbent hygiene article that comprises a barrier component, which comprises a nonwoven barrier sheet, comprising at least a spunbond nonwoven web or layer with spunbond fibers and/or a meltblown nonwoven web or layer with meltblown fibers, either or both or all layers comprising fibers comprising thermoplastic polymers and an organic additive component.

Abstract: Method for imparting elasticity to a laminate comprising at least one elastic film having a width and at least one ply of non-woven material secured to the film, particularly through interposition of a bonding material, particularly glue, which comprises the following steps in which: the laminate is unrolled in the form of a web in order to pass it between two sets of toothing, of which the teeth engage in each other in a direction perpendicular to the plane of the laminate in order to thus stretch the laminate in the direction of its width, characterised in that: a tension is imparted to the web in the longitudinal direction or machine direction during its unrolling between the toothing, particularly by providing a tensioner roll, particularly downstream of the sets of toothing.

Abstract: An apparatus for generating a large volume of gas from a liquid stream is disclosed. The apparatus includes a first channel through which the liquid stream passes. The apparatus also includes a layer of catalyst particles suspended in a solid slurry for generating gas from the liquid stream. The apparatus further includes a second channel through which a mixture of converted liquid and generated gas passes. A heat exchange channel heats the liquid stream. A wicking structure located in the second channel separates the gas generated from the converted liquid.

Abstract: A one-piece plastics material mesh structure, particularly a geogrid, is produced by stretching a plastics sheet starting material formed with an array of holes and comprises a plurality of generally parallel rib structures extending longitudinally in a first direction parallel to the stretch direction and a plurality of generally parallel bar structures extending in a second direction transverse to the rib structures. The rib structures and said bar structures are interconnected by junctions. The rib structures have rib segments oriented in the first direction along their lengths and orientation in this direction extends across the junctions connecting two such oriented rib segments. The bar structures are such that their overall stretch ratio in the second direction is a maximum of 1 and all locations along the length of the bar structures have a maximum orientation of 1.5 in the second direction.

Abstract: A stretching apparatus capable of optimally inhibiting neck-in of a film when the film is stretched in an MD (Machine Direction), has an advancing mechanism, a take-in mechanism, and film-holding unit placed at both end portions in a TD (Transverse Direction) of a transfer path of film between the mechanisms. The film-holding unit has a plurality of upper holding rollers placed in parallel at intervals in the MD of the film above the transfer path of film, and a plurality of lower holding rollers placed opposite to upper holding rollers below the transfer path of film such that the plurality of lower holding rollers work together with the plurality of upper holding rollers to sandwich the film vertically between the rollers. Upper holding rollers and lower holding rollers are rotatably supported such that their rotational axes are inclined outward in the TD of film toward a downstream side of the MD of film.

Abstract: A pant type absorbent article having a core region includes an absorbent core and a chassis region surrounding the core region. The article in at least a part of the chassis region includes a coversheet in the form of an elastic laminate constituting the sole component of the chassis in at least 20% of the total surface area of the article. The elastic laminate has a tensile strength of at least 15 N/25 mm both in the longitudinal and transverse directions of the article and a tensile strength in the transverse direction of the article which is no more than 2.5 times and preferably no more than 2 times higher than the tensile strength in the longitudinal direction of the article. The force required to extend the elastic laminate 10% in the longitudinal direction of the article is no more than 5 N/25 mm.

Abstract: The purpose of the present invention is to provide a polyolefin resin porous film, which is resistant to wrinkling in a transporting step in a high-temperature environment due to a high shrinkage stress, has superior coating suitability, maintains pore interconnectivity, and thus has superior air permeability. The polyolefin resin porous film of the present invention has a 1% modulus in the flow direction at 90° C. of 4.5 MPa or more and an air permeability of 800 sec/100 ml or less.

Abstract: An extensible apertured nonwoven web, and a method for making such an apertured nonwoven web. In one embodiment the method comprises the steps of providing an apertured nonwoven web, incrementally stretching it in a direction substantially parallel to the cross machine direction, and applying tension in the machine direction such that the web width after applying tension is less than the web width after incremental stretching.

Abstract: The foil embossing device comprises an embossing roller and two counter-rollers, one of the rollers being driven by a drive and the rollers having a configuration where the teeth, rings, or ridges project from the base cylinder, at least the embossing roller having teeth that project from the base cylinder and at least partly also serve for driving the counter-roller. To increase the uniformity of the embossing of the foil, the embossing roller has a diameter that is reduced by 0.02 to 0.20 mm over a certain length that is at least the same as the width of the foil. The length of the reduced diameter is preferably chosen so as to exceed the width of the foil being printed. Due to this depression, such a device allows a perfectly uniform embossing of foils of any kind independently of the design of the embossing rollers.

Abstract: A dispensing mechanism that deploys a roll of web material having slit cuts and expands it into a web with a cellular structure. This is accomplished by mounting the roll of unexpanded web material on an axle that is positioned at a first angle to a guide wheel assembly. That first angle is not perpendicular to the direction of deployment. The material moves through the guide wheel assembly longitudinally in such a way that tension is applied at a second angle to the direction of deployment. This diagonal tension causes the web material to expand and form cells. Single axle as well as multi-axle systems are disclosed. In this way, a plurality of rolls of web material may be deployed and expanded as a single unit.

Abstract: Provided is a method for reproducibly and efficiently producing a polyolefin porous film having a porous structure suitable for a separator for a battery without requiring a special apparatus. The method according to the present invention is a method for producing a polyolefin porous film, the method including conveying a raw material polyolefin sheet having pores into a furnace of a tenter type stretching machine, and tenter-stretching the sheet in a plurality of stretching regions in the furnace to produce a polyolefin porous film, wherein the plurality of stretching regions include at least two stretching regions having different film widening speeds, and the temperature of a stretching region having a high film widening speed is lower than that of a stretching region having a low film widening speed in the at least two stretching regions, and a stretching region having the highest film widening speed is situated in the front stage with respect to a stretching region having the lowest film widening speed.

Abstract: Single, continuous PTFE layers having lateral zones of varied characteristics are described. Some of the lateral zone embodiments may include PTFE material having little or no nodal and fibril microstructure. Methods of manufacturing PTFE layers allow for controllable permeability and porosity of the layers, in addition to other characteristics. The characteristics may vary from one lateral zone of a PTFE layer to a second lateral zone of a PTFE layer. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.

Abstract: A process for manufacturing a film of ultra-high molecular weight polyolefin comprising: (a) subjecting a starting ultra-high molecular weight polyolefin with a weight average molecular weight of at least 500 000 gram/mole in powder form to a compacting step using an isobaric press; and (b) subjecting the compacted polyolefin to a rolling step and at least one stretching step under such conditions that at no point during the processing of the polymer its temperature is raised to a value above its melting point. The process allows for the manufacture of ultra-high molecular weight polyolefin films of high quality.

Abstract: A method of treating a net (2) formed from interconnecting strands (4a, 4b) of ultra-high-molecular-weight polyethylene (UHMWPE), the net (2) being formed with knotless intersections (6), comprising the steps of: a) heating the net (2) to a temperature of from 80° to 135° C.; b) applying tension to the net (2); c) reducing the temperature to below 80° C.; and d) removing tension from the net (2).

Abstract: The present invention relates to a multi-layered microporous polyolefin film for a battery separator and a method for preparing the same. The microporous multi-layered film of the present invention has a characteristics to have both the low shutdown temperature conferred by the polyethylene and the high melt fracture temperature conferred by the polypropylene and heat-resistant filler. In addition, it has the high strength and stability conferred by the micropores prepared under wet process and the high permeability and high strength conferred by the macropores prepared under dry process. Therefore, this multi-layered film can be used effectively to manufacture a secondary battery with high capacity and high power.

Abstract: A microporous membrane is made by a dry-stretch process and has substantially round shaped pores and a ratio of machine direction tensile strength to transverse direction tensile strength in the range of 0.5 to 5.0. The method of making the foregoing microporous membrane includes the steps of: extruding a polymer into a nonporous precursor, and biaxially stretching the nonporous precursor, the biaxial stretching including a machine direction stretching and a transverse direction stretching, the transverse direction including a simultaneous controlled machine direction relax.

Abstract: Provided is a method of manufacturing a microporous polyolefin film useable as a battery separator, which is easy to control strength, permeability and shrinking properties of the microporous film and embodies excellent quality uniformity and production stability in fabricating the microporous film.

Abstract: A method of treating a net (2) formed from interconnecting strands (4a, 4b) of ultra-high-molecular-weight polyethylene (UHMWPE), the net (2) being formed with knotless intersections (6), comprising the steps of: a) heating the net (2) to a temperature of from 80° to 135° C.; b) applying tension to the net (2); c) reducing the temperature to below 80° C.; and d) removing tension from the net (2).

Abstract: Thin PTFE layers are described having little or no node and fibril microstructure and methods of manufacturing PTFE layers are disclosed that allow for controllable permeability and porosity of the layers. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.

Abstract: A water-proof sound-transmitting membrane 10 includes a polytetrafluoroethylene porous membrane 1 and has a surface density of 1 to 20 g/m2. The polytetrafluoroethylene porous membrane 1 includes a first porous layer 1a, and a second porous layer 1b stacked on and integrated with the first porous layer 1a by a binding force acting between polytetrafluoroethylene matrices.

Abstract: An elastic laminate for use as a tear resistant diaper side panel. The elastic laminate comprises an elastic substrate bonded to at least one layer of a tensioned spunbond nonwoven web comprising thermoplastic filaments comprising at least about 10% by weight polyethylene. The laminate is then incrementally stretched in the transverse direction to provide a service stretch greater than 100% and a strength ratio greater than 0.35. In one embodiment, the elastic substrate is bonded between the tensioned nonwoven webs by point bonding or hot melt adhesives.

Abstract: The present invention provides a process for producing an oriented thermoplastic polyester resin sheet which is excellent in tensile strength, tencile modulas and heat resistance, and a light laminate-molded body using the same, which has a low linear expansion coefficient and is excellent in impact resistance, durability, easiness of handling, productivity, and others. A process for producing an oriented thermoplastic polyester resin sheet, which includes: pultrusion-drawing a thermoplastic polyester resin sheet in an amorphous state at a temperature from the glass transition temperature of the thermoplastic polyester resin ?20° C. to the glass transition temperature of the thermoplastic polyester resin +20° C.; and then drawing the resultant uniaxially at a temperature higher than the temperature for the pultrusion-drawing. A laminate-molded body, wherein a thermoplastic resin layer is laminated on each of the surfaces of the resultant oriented thermoplastic polyester resin sheet.

Abstract: The present invention provides a stretched thermoplastic resin foam sheet that has excellent flexibility even compressed to a thickness as thin as about 0.05 mm, and a method for producing the same. The stretched thermoplastic resin foam sheet of the present invention is producible by stretching a thermoplastic resin foam sheet and has a compressive strength of 1 to 500 kPa as measured in accordance with JIS K6767 when compressed in a thickness direction thereof to a thickness of 0.05 mm. Accordingly, the stretched thermoplastic resin foam sheet has excellent flexibility even compressed to a thickness as thin as about 0.05 mm and is suitably used as a sealing material for a small electronic device such as mobile phones.

Abstract: Retardation expressibility of a transparent polymer film can be easily controlled by heat treatment of the film at a temperature T (unit, ° C.) satisfying a condition of the following formula (1): Tc?T<Tm0??Formula (1) wherein Tc represents the crystallization temperature (unit, ° C.) of the film before the heat treatment; and Tm0 represents the melting point (unit, ° C.) of the film before the heat treatment.

Abstract: Disclosed in the present invention are a microporous polyethylene film and a method of manufacture thereof. The polyethylene microporous film manufactured according to the present invention may contribute to an increased productivity of stable products as its extrusion and stretching may be done readily. And thus manufactured product may be used for battery separators and various filters owing to its high gas permeability, superior puncture strength, and small ratio of shrinkage.

Abstract: Provided is a microporous film formed of a thermoplastic resin composition comprising 100 parts by mass of (a) a polyolefin resin and from 5 to 90 parts by mass of (b) a polyphenylene ether resin; the microporous film having a sea-island structure with the polyolefin resin as a sea portion and with the polyphenylene ether resin as an island portion and having a air permeability of from 10 sec/100 cc to 5000 sec/100 cc. The microporous film does not break easily even at high temperatures and has good heat resistance.

Abstract: An apparatus for simultaneously activating two or more portions of a web in different directions. The apparatus includes a pair of intermeshing activation rolls with three-dimensional surface features disposed thereon. The three dimensional surface features are arranged in discrete regions on the rolls such that at least two of the regions provide different directions of activation. The rolls include one or more buffer regions positioned between the discrete regions on the roll that provide different directions of activation.

Abstract: The present invention provides a water-proof sound-transmitting membrane including a polytetrafluoroethylene (PTFE) porous membrane, in which the waterproofness is enhanced further with little lowering of the sound transmittance. The water-proof sound-transmitting membrane includes the PTFE porous membrane. The PTFE porous membrane includes a first porous layer, and a second porous layer stacked on and integrated with the first porous layer by a binding force acting between PTFE matrices. The first porous layer and the second porous layer each are composed of PTFE with a number-average molecular weight of 5.0×107 or more determined by a standard specific gravity method. At least one layer selected from the first porous layer and the second porous layer has an average pore diameter of 1 ?m or less. The water-proof sound-transmitting membrane has a surface density of 1 g/m2 to 10 g/m2.

Abstract: The present invention is related to microporous polyolefin films that may be used for battery separators and the methods of manufacturing the same. These microporous polyolefin films are characterized by being manufactured in a method comprising the steps of melt-extruding a composition, comprised of 20-50 weight % of a resin composition, comprised of 90-98 weight % of polyethylene (Component I) having a weight average molecular weight of 2×105˜4×105 and less than 5 weight % of molecules of which molecular weight is less than 1×104 and less than 5 weight % of molecules of which molecular weight is greater than 1×106, and 2-10 weight % of polypropylene (Component II) of which weight average molecular weight is 3.0×104˜8.0×105 and the peak of the melting point is higher than 145° C., and 80-50 weight % of a diluent (Component III), to mold in the form of sheets; stretching the above sheets to the form of films; extracting the diluent from the above films; and heat-setting the above films.

Abstract: A method for making a porous material, includes melt-blending two or more non-miscible polymers to obtain a co-continuous melt, solidifying the melt to obtain a solid mass consisting of two co-continuous polymer phases, and selectively extracting one of the co-continuous phases thereby creating within the solid mass an essentially continuous pore network having an internal surface. The method further includes replicating the internal surface of the pore network within the solid mass by coating the internal surface with successive layers of materials, and selectively extracting the solid mass without extracting the layers of materials, to thereby yield the product porous material, formed of the layers of materials. The material has a void fraction higher than about 75%, and mainly having essentially fully interconnected sheath-like non-spherical pores and essentially non-fibrous walls.

Abstract: A method and system for aligning nanotubes within an extensible structure such as a yarn or non-woven sheet. The method includes providing an extensible structure having non-aligned nanotubes, adding a chemical mixture to the extensible structure so as to wet the extensible structure, and stretching the extensible structure so as to substantially align the nanotubes within the extensible structure. The system can include opposing rollers around which an extensible structure may be wrapped, mechanisms to rotate the rollers independently or away from one another as they rotate to stretch the extensible structure, and a reservoir from which a chemical mixture may be dispensed to wet the extensible structure to help in the stretching process.

Abstract: This invention relates to a method of making a heat-resistant transparent container which involves the steps of: a primary stretching and heat-setting process wherein an amorphous polyethylene terephthalate sheet is heated, primarily stretched and then primarily heat-set and a secondary stretching and heat-setting process wherein the sheet treated in the primary stretching and heat-setting process is molded with heating in a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.

Abstract: To provide a membrane capable of efficiently collecting fine particles for a long period of time, disclosed is a polytetrafluoroethylene microporous membrane wherein the mean pore size in the surface of the membrane is larger than the mean pore size in the back thereof and the mean pore size continuously changes from the surface toward the back.

Abstract: To provide a crystalline polymer microporous membrane including: a microstructure on the side of one surface of the membrane, the microstructure being composed of series of nodules interconnected with one another by fibrils, wherein the average pore diameter at the one surface of the membrane is larger than the average pore diameter at another surface of the membrane, and the average pore diameter continuously changes from the one surface toward the other surface, and wherein the nodules have an aspect ratio (length/width) of 25 or greater.

Abstract: A cellulose ester film has a front retardation Re of from 20 nm to 100 nm relative to light having a wavelength of 590 nm at 25° C. and 60% RH; a retardation Rth in a film thickness direction of from 60 nm to 400 nm relative to light having a wavelength of 590 nm at 25° C. and 60% RH; and a shrinkage factor in a slow axis direction of less than 1% in the range of from a glass transition temperature to a temperature of 40° C. higher than a glass transition temperature.

Abstract: A method for producing a stretched film comprising supplying a film composed of a thermoplastic resin along a direction D1 that is different from a taking-up direction D2 of a post-stretch film, and obliquely stretching the film while transferring the film with the edges thereof being gripped by gripping devices, to produce the stretched film having an orientation angle ? being within 45±5° with respect to the taking-up direction.

Abstract: A gas separation membrane has: a polymeric microporous membrane which has a polyolefin as a main component, and which is manufactured by wet phase separation process, and has a porosity of 20 to 80%, an average pore diameter of 1 to 100 nm and a piercing strength at 100° C. of 2 to 50 N; and a gas-separating thin film, which is provided on at least one surface, and/or the interior of the polymeric microporous membrane, and which comprises a fluorine-containing gas-separating resin as a main component, and has an average thickness of 0.01 ?m to less than 0.4 ?m. The gas separation membrane having an oxygen-nitrogen separation factor not smaller than 1.4.

Abstract: The present application thus provides a composite composition comprising PTFE and zeolite. According to another aspect, the present application provides a method for making a composite article comprising bonding zeolite to PTFE. According to still yet another aspect of the present application, a method for separating components of the mixture comprising contacting the mixture with a composite composition comprising PTFE and zeolite is disclosed.

Abstract: Catheters, balloons, and methods of manufacturing balloons for balloon catheters using lasers are disclosed. A catheter with a shaft sized for use with a 0.014 inch guide wire includes a polymeric balloon having a body portion with an inflated outer diameter of more than 6 millimeters. An inflatable balloon includes an inflated outer diameter to inner waist diameter ratio of 12.5 to 1. An inflatable polymeric balloon that has a body portion with two regions that have different molecular orientations is also provided. A method of processing an elongate polymeric material includes heating a portion of the polymeric material with a laser while longitudinally stretching the portion of the polymeric material. A method of manufacturing a balloon includes heating and longitudinally stretching a first and second portion of an elongate polymeric tube to form first and second end portion. The remaining body portion is radially expanded to form the balloon.

Abstract: A stretchable sheet having a large stretch amount is produced by increasing a drawing amount given to the nonwoven fabric. A method for producing the stretchable sheet from a nonwoven fabric containing a plurality of types of fibers, that is the nonwoven fabric having a longitudinal direction, a width direction and a thickness direction. The method includes a first drawing step of drawing the nonwoven fabric in the longitudinal direction by applying a tension in the longitudinal direction of the nonwoven fabric, and a second drawing step of drawing, in the longitudinal direction, the nonwoven fabric that has been drawn in the first drawing step with a plurality of teeth formed on outer circumferential faces of each of a pair of gear rolls, the drawing being performed by passing the nonwoven fabric through a gap between the gear rolls that rotate while the teeth are being engaged with one another.