Abstract: A method of manufacturing a medical component includes molding a first member of the medical component from an elastomeric material. The first member includes a first end defined by a closed base wall, an opposing second end which is an open end, a sidewall extending between the first and second ends, and an internal recess to receive at least one electronic device. The method further includes positioning the electronic device within the recess of the first member to form an assembly, such that the electronic device is received in an inverted open cavity defined by the sidewall. The method further includes applying a protective film on the second end of the first member, such that the protective film covers an exposed surface of the electronic device. In addition, the method includes overmolding the assembly with the elastomeric material to form the medical component having the electronic device embedded therein.

Abstract: An integrated flexible thermoelectric device includes p-type carbon nanoparticle regions and n-type carbon nanoparticle regions which are alternately and continuously connected to each other. In particular, the p-type carbon nanoparticle regions and the n-type carbon nanoparticle regions are formed on the one carbon nanoparticle paper.

Abstract: The present disclosure relates to a device for forming a substantially straight, in particular wound, dough piece into an annular shape, comprising a bending unit for annularly bending the dough piece. The bending unit may comprise at least one retaining jaw, two movably supported shaping jaws, a lifting device and a stamp. While being in engagement with the dough piece, one of the shaping jaws provided with a projection is displaceable along a displacement path section between an initial position, in which the projection is in contact with a lower surface of the dough piece, and a final position, in which the projection has been brought out of engagement with the dough piece.

Abstract: A method of making tonebars and other components for musical instruments comprises using a pultrusion apparatus to embed or coat glass, plant-based, and/or other fibers in or with a thermosetting, thermoplastic, or catalyzed polymer matrix. The coated fibers are pulled into a continuous bar in a curing and forming die. The bar is then cut into predetermined lengths. Each length is then carefully tuned by cutting and shaping so that when it is struck, it will emit musical notes on a chromatic musical scale. In one aspect, the fibers and resin are selected to produce tonebars for marimbas and xylophones that emulate the sound obtained from highly desirable Honduran rosewood at a fraction of the cost and environmental impact associated with this wood.

Abstract: A venous valve with a frame and a cover on the frame for unidirectional flow of a liquid through the valve.

Abstract: Veins and other blood vessels may be reshaped by introducing an implant through the vessel walls with anchors positioned on opposite sides of the wall. The anchors typically include an elongate body having coils or other anchors formed therein. The implants may be delivered percutaneously using a cannula which can hold the anchor externally or internally. The methods and devices are useful in treating a dorsal vein to reduce blood flow in patients suffering from erectile dysfunction.

Abstract: In one form, a bone compression device is provided having a shape-retentive bone plate with an initial, unflexed configuration and a flexed configuration. The bone plate may be shifted to the flexed configuration and secured to bones using bone screws of the bone compression device. Once the bone plate has been secured to the bones, the bone plate returns toward its unflexed configuration which compresses the bones.

Abstract: A prosthetic aortic valve includes an annular, annulus inflow portion that is designed to reside in or near the patient's native aortic valve annulus, and an annular, aortic outflow portion that is designed to reside in the patient's aorta downstream from at least a portion of the valsalva sinus. The annulus inflow portion and the aortic outflow portion are connected to one another by a plurality of connecting struts that are confined to regions near the commissures of the patient's native aortic valve. The connecting struts are designed to bulge out into the valsalva sinus to help anchor the prosthetic valve in place. The valve is circumferentially collapsible to a relatively small diameter for less-invasive delivery into the patient. The valve circumferentially expands to a larger operational diameter when deployed at the implant site.

Abstract: A variety of passive intragastric implant devices for obesity treatment are disclosed. Such passive devices do not autonomously change shape, but instead react within the stomach to induce satiety. The devices may take up volume within the stomach, thus reducing the intake capacity. Additionally, the devices may contact areas within the stomach, such as the cardia surrounding the esophageal sphincter, to stimulate satiety-inducing nerves. Also, certain devices slow gastric emptying by blocking or otherwise impeding flow through the pyloric sphincter. A number of devices combine two or more of these satiety-inducing features. Methods of implant are disclosed including compressing the devices within a delivery tube and transorally advancing the devices through the esophagus to be deployed within the stomach. Removal of the devices occurs in the reverse.

Abstract: A pair of plate benders is provided for bending a bone plate having a plurality of screw holes and a plurality of tubular drill guides removably preassembled into the screw holes. Each plate bender has a first end, a second end, and a handle extending between the first and second ends. The first end has a lower table on which the plate is received, an upper retaining structure which is adapted to engage the tubular drill guides, a recess defined between the lower table and upper retaining structure into which a portion of the plate is received such that the plate extends over a portion of the table and below a portion of the retaining structure. The retaining structure engages the periphery of the tubular drill guides to secure the plate relative to the bending tool.

Abstract: A device for regulating blood pressure between a patient's left atrium and right atrium comprises an hourglass-shaped stent comprising a neck region and first and second flared end regions, the neck region disposed between the first and second end regions and configured to engage the fossa ovalis of the patient's atrial septum; and a one-way tissue valve coupled to the first flared end region and configured to shunt blood from the left atrium to the right atrium when blood pressure in the left atrium exceeds blood pressure in the right atrium. The inventive device may include a biodegradable material that biodegrades to offset flow changes caused by tissue ingrowth. The inventive device may reduce left atrial pressure and left ventricular end diastolic pressure, and may increase cardiac output, increase ejection fraction, relieve pulmonary congestion, and lower pulmonary artery pressure, among other benefits.

Abstract: A structural frame for a fuselage of an aircraft. The frame is formed from a composite material profile comprising curved zones (7) that interconnect together zones to be joined of the frame, having respective orientations. Each of the curved zones (7) of the frame is geometrically defined by at least one radius of curvature. The value of the radius of curvature (R2), geometrically defining a curved zone (7) of the frame varies as a function of the curvilinear abscissa of each points on the inside periphery of the inside flange from any point of the curved zone relative to a given reference point (P1).

Abstract: Crosslaminates of thermoplastic films have at least one of the films formed as a fluted structure, and two films are laminated to one another in such a manner that pockets are formed which contain gas. The pockets allow passage of gas between at least two adjacent flutes, whereby the product has an improved handle, and bags formed of the laminate have good stacking properties when filled with coarse particulates. The flute pitch is generally no more than 3 mm, while the pocket length is less than 50 mm. The bonding method involves spot bonding between the films, achieved by adhering the films together between crown portions of bosses on one film with molten material on the other film under a low pressure process, for instance achieved by provision of air pressure through adaptation of production apparatus, for instance die portions.

Abstract: The present invention relates to a dashboard crossmember (1) for a vehicle, including a crossbar (2) as well as at least one connection flange (3) designed to enable said crossbar to be attached to the body of said vehicle, said crossmember being characterized in that said crossbar (2) includes a bearing web (10) made of a fiber-reinforced composite material including continuous libers (7) arranged within a matrix (8), and preferably results from the assembly of a plurality of preformed basic parts (13, 14, 15) each produced by bending a composite material lap piece (11) about a single direction of the space so as to avoid overstretching or dislocating the network of fibers (7) of each of said laps.

Abstract: The present invention is a material forming apparatus that includes a piece of material that is a piece of laminated wood, a cover sheet made of plastic material, a flexible bed, a plurality of bed arms and a plurality of drive gears. The material forming apparatus also includes a numerical digital display, a plurality of roller clamps, one or more cranks with a grasping knob and a plurality of pivoting arms that are rotated by rotation of the drive gears and move the bed arms to force the flexible bed and the piece of material into a desired arc radius.

Abstract: A device and system for dissipating heat includes a bent portion of pyrolytic graphite in which a-b planes at a center region of the bent portion follow a surface contour of the bent portion. A method for making a heat dissipating device includes bending a flat sheet of pyrolytic graphite such that a-b planes at a center region of a bent portion follow a surface contour of the bent portion.

Abstract: A method for producing a bent pipe from thermoplastic material with end cross-sections, central points of which have in relation to one another a positional tolerance on the basis of LN xy/JAR xy/FAR xy in relation to one another. A straight pipe element is introduced into a tool and a portion of the straight pipe element is heated that is located in the bending region to a temperature which lies above a glass transition temperature of the thermoplastic material by a first temperature value. The straight pipe element is bent about the heated bending region of the tool by a freely selectable bending angle, which has a spatial alignment in an XYZ system of coordinates that is fixed with respect to the pipe. The pipe is then cooled below the glass transition temperature by a second temperature value.

Abstract: A method of making a structured surface is disclosed. The method includes providing a thermoplastic backing with multiple rows of upstanding elements. The upstanding elements include stems with proximal ends attached to the thermoplastic backing and distal caps, and each distal cap has an overhanging portion that extends beyond the stem in a first direction. For at least some of the multiple rows, an implement is passed between two adjacent rows, wherein the implement contacts the overhanging portion of at least some of the distal caps in the two adjacent rows such that at least part of the overhanging portion is turned in a second direction, different from the first direction. A structured surface that can be prepared by the method is also provided along with a fastening laminate that includes a carrier and the structured surface and an absorbent article that includes the fastening laminate. A tool useful for carrying out the method is also provided.

Abstract: The invention relates to a method for producing a structural element comprising a fiber-reinforced plastic. According to the invention, a flexible hose is provided with a tubular woven fabric and shaped into the desired form. A plastic that is preferably in liquid form is applied to the tubular woven fabric and is subsequently cured.

Abstract: A method for producing an object of composite material comprising the steps of: placing one or several prepregs on a plane surface, forming a fiber stack; lifting over the fiber stack to a molding tool; downforming the fiber stack; curing the downformed fiber stack; where the method also comprises the step of: orienting the fiber directions so that all fibers, when the fiber stack is lifted over to the molding tool, will cross an edge of the molding tool only once.

Abstract: The invention relates to a process for the preparation of bent glazed modules comprising a metal framework and a panel comprising a laminated glazing comprising glass substrates separated by an interlayer made of polymer material, the panel being bent, after the laminated glazing has been assembled, by a force which causes it to take the shape of the metal framework and then held in this shape by a holding means, the bending being carried out while the interlayer is at a temperature between 30 and 80° C. The invention reduces the loads necessary for the bending and also the shear stresses between the interlayer made of polymer material and the glass substrates, which reduces the risks of delamination.

Abstract: In one embodiment, a method for treating an infected implant area of a knee joint comprises surgically accessing the implant area, and inserting a tibial component into the tibia using an antibiotic-impregnated material. A femoral component is formed that is configured to interact with the tibial component by stable knee joint articulation and motion. The femoral component is formed of an antibiotic-impregnated material using a mold. The femoral component is attached to the femur using an antibiotic-impregnated material, and the tibial component is interfaced with the femoral component to form a stable temporary knee joint capable of reducing the spread of infection while permitting movement of the knee joint.

Abstract: An automatic circle forming apparatus adapted for automatically forming OPP (O-phenylphenol) plastic circles includes a lower equipment cabinet, a first base plate, a transmitting module, an automatic separating module, an automatic tearing film module, a sucking waste mechanism, a displacement module, an automatic forming module and an upper equipment cabinet. The upper equipment cabinet is positioned on the first base plate for installing the transmitting module, the automatic separating module, the automatic tearing film module, the sucking waste mechanism, the displacement module and the automatic forming module therein.

Abstract: The invention relates to a method for forming a mouth roll (2) to a cup (1) made of plastic-coated board and to the cup provided with a mouth roll produced by the method. The mouth roll for stiffening the cup is produced with a suitable striking tool bending the board at the mouth of the cup. In accordance with the invention, the mouth roll is additionally stabilized by melting the plastic coating (8) of the board under heat so that the opposite surfaces of the board adhere to each other by heat-sealing in the area of the roll. Melting can be performed e.g. by hot-air blasting directed to the mouth roll at is production stage.

Abstract: An apparatus for converting a refurbishing machine into a reforming machine. The apparatus reforms a portion of a plastic container using induction heating. The apparatus includes a reform heating assembly that achieves a temperature of above about 500° F., heats the container via radiant and convection heating without contacting the container, and has a power and thermocouple connection to a first controller. The apparatus also includes a reform cooling assembly that has a forming die which contacts and reforms the container portion, a support housing a Peltier thermoelectric cooler, a heat sink facilitating heat transfer away from the forming die, and a power and thermocouple connection to a second controller. The method includes the steps of replacing heating assemblies of the refurbishing machine with the reform heating assembly and the reform cooling assembly, respectively, using the existing equipment utilities of the refurbishing machine.

Abstract: Gasket stock is disclosed having a rectangular metal core that is readily bendable in one direction and a deformable rubberized jacket coextruded with and encasing the metal core. A method of fabricating the gasket stock through a coextrusion process is disclosed. A method also is disclosed for forming a press-in-place gasket with the method including obtaining bendable gasket stock, incrementally advancing the gasket stock to predetermined positions in a bender, and bending the gasket stock at the predetermined positions along its length to form a desired shape of the press-in-place gasket. The bender is controlled by a computer to form the shape of the gasket according to a CAD or other electronic file. Finally, a method of supplying press-in-place gaskets and accommodating design changes of such gaskets is disclosed.

Abstract: A method for manufacturing a structural part including at least two wings extending in intersecting planes made of thermoplastic fiber-reinforced composite material including at least two plies of continuous fibers. The fibers extend from one wing to another. The method includes cutting the at least two plies in a fabric and/or a tape of fibers pre-impregnated with a thermoplastic resin; assembling the plies to create a preform; and compacting the preform to a final shape of the part by subjecting the preform to a defined cycle of temperature and pressure. A toolset can implement the method described above. Such a toolset includes a rigid punch and die such that closing the tool creates a sealed chamber in a shape of the part between the punch and the die.

Abstract: A cowl louver sealing structure that is capable of being positioned between a cowl louver and a hood of a vehicle may include an elastic sealing member capable of closing a space between an inner surface of the hood and the cowl louver. The sealing member is directly attached to the cowl louver.

Abstract: An apparatus for forming, on a strip-shaped laminate of multiple reinforcing fiber sheets superimposed one upon another, two flexures with respect to the cross-section configuration thereof, wherein in the forming of the two flexures with the use of two s flexure forming dies independent from each other, respectively, the two flexure forming dies are arranged so that the relative distance of the two flexure forming dies is changeable in the direction perpendicular to the longitudinal direction of the strip-shaped laminate. This apparatus can be effectively utilized in the production of a reinforcing fiber molding with changing of the distance between the two flexures namely, width of web portion or gauge between two flange portions from the strip-shaped laminate, or the production of fiber reinforced resin (FRP) molding therefrom.

Abstract: Substrates are aligned and then bonded to each other. A substrate bonding apparatus includes a deformer that deforms at least a first one of two substrates that are to be bonded to each other in order to correct misalignment between the two substrates, a holder that holds the deformed first substrate in the deformed state achieved by the deformer, a transporter that transports the holder from a position at which the deformed first substrate is held by the holder while the first substrate remains deformed, and a bonder that bonds the first substrate that has been transported by the transporter to the second substrate.

Abstract: This relates to a method, a device and a curved molded member made of composite material. From at least one composite strip (24) formed of at least two tapes (3, 4, 5) made of unidirectional reinforcing fibers, pre-impregnated with resin and pre-compacted one with the other, the strip is applied longitudinally on a silicone flexible mandrel (13), by compaction under vacuum to confer the specific shape of the mandrel to it, the resulting strip (24) is deposited on a heated metal tool (31) having a curve that complements the shape of the mandrel and forming the core (32) of a pressure and temperature application mold (26), the flexible mandrel is removed then the mold is brought to pressure and temperature for polymerization, and the member is demolded after cooling.

Abstract: In one example, a method includes mixing a plurality of carbon fibers in a liquid carrier to form a mixture, depositing the carbon fiber mixture in a layer, forming a plurality of corrugations in the carbon fiber layer, and rigidifying the corrugated carbon fiber layer to form a corrugated carbon fiber preform. In another example, a method includes substantially aligning a first ridge on a first surface of a first corrugated carbon fiber preform and a first groove on a first surface of a second corrugated carbon fiber preform, bringing the first surface of the first corrugated carbon fiber preform into contact with the first surface of the second corrugated carbon fiber preform, and densifying the first corrugated carbon fiber preform and the second carbon fiber preform to bond the first corrugated carbon fiber preform and the second carbon fiber preform.

Abstract: A touch fastener including an elongated base having multiple segments connected by articulable joints. Each segment has an upper surface, a lower surface, and a plurality of touch fastener elements extending from the lower surface of the base. A flexible barrier extends across at least one articulable joint between adjacent base segments. The fastener may include a magnetically attractable material disposed along a center region of the upper surface of the base. The fastener base may define a pair of first and second notches in opposite longitudinal edges of the base at the articulable joint to allow bending of the base. The base may also define a slit extending through the base from a longitudinal edge thereof at the articulable joint.

Abstract: An eyeglass frame including a thermoplastic sheet laminate incorporating transfer printing eyeglass decorative patterns and a one or more covering layers bonded thereto. A process for manufacturing an eyeglass frame including: preparing a thermoplastic sheet laminate incorporating eyeglass decorative patterns; bending said thermoplastic sheet laminate under heat and pressure forming a one or more intermediate products in a first mold; and bonding a one or more covering layers to the intermediate products from the bending step in a second mold.

Abstract: A method for producing a thermo formed part includes closing in a mold a heated sheet (L) made of thermoplastic material in such a manner as to deform the latter, then cooling it inside the mold until complete consolidation is achieved. During cooling, the sheet is cut along at least one edge portion (E) thereof, this cutting operation causing a bending of the edge portion against an abutment surface (1s) in the mold; and removing the upper half-mold from the lower half-mold once the consolidation of the deformed sheet has been attained. During the cooling of the sheet inside the mold, subsequently to the cutting operation a folding operation is performed, this folding operation includes moving the abutment surface away from the edge portion of the sheet, and operating on the edge portion in such a manner as to resume its bending towards a support surface (2s) of the sheet in the mold.

Abstract: The invention relates to a method for producing a programmed shape memory polymer, which assumes a first temporary shape and at least two additional stored thermally activatable shapes, namely at least one second temporary shape and a permanent shape, with the steps of: (a) providing a shape memory polymer which has at least two switching segments (A, B), which through phase segregation each form a switching phase having each a corresponding transition temperature (TtransA, TtransB), (b) deforming the shape memory polymer into a shape corresponding to the first temporary shape at a temperature above the upper transition temperature (TtransA), and (c) cooling to a temperature below the lower transition temperature (TtransB) by fixing the first temporary shape. The method of the invention provides a one-step programming method for a triple-shape plastic material.

Abstract: A process for the production of a stiffener made of composite material that includes a central part with wings on both sides such that when the wings are resting against an element to be reinforced, the central part is separated from the element to be reinforced, with the process including producing a flat strip (16) that includes at least one layer of fibers, placing it on a mold (26) that includes at least one hollow shape that corresponds to the central part of the stiffener that is to be produced, heating the strip (16), and deforming it in such a way as to make it assume the shapes of the mold (26), characterized in that it includes exerting a transverse traction on the strip (16) during the deformation of the strip.

Abstract: A composite coil spring includes a coil body that extends along a coiled axis. The coil body includes a core and a plurality of fiber layers impregnated with a polymer material. The plurality of fiber layers are arranged around the core at different radial distances from the coiled axis. Each of the plurality of fiber layers extends around the coiled axis at an oblique fiber angle to the coiled axis. Each of the plurality of fiber layers includes a number of fibers that is a product of a common base number of fibers multiplied by a positive non-zero integer from a set of positive non-zero integers. The positive non-zero integer of at least one of the plurality of fiber layers is different from the positive non-zero integer of at least one other of the plurality of fiber layers.

Abstract: A slide-room for installation in a recreational vehicle or other structure is disclosed. The slide-room comprises a shell, which can be constructed from fiberglass. The shell comprises an end wall, a ceiling, a floor, two opposing side walls, and a flange extending from the end wall, wherein the end wall, the ceiling, the floor, the side walls and the flange comprise a one-piece, unitary construction. Also disclosed are methods for molding composite components, such as slide-room. In one specific implementation, the shell for a slide-room is formed from fiberglass using a vacuum assisted resin transfer process.

Abstract: Disclosed is a method for producing long-fiber-reinforced thermoplastic resin pellets, comprising pultruding a plurality of reinforced fiber bundles in a molten thermoplastic resin while twisting the plurality reinforced fiber bundles to form a strand in which the reinforced fibers are coated with the thermoplastic resin, and cutting the strand to a predetermined length to form pellets, wherein the strand is pultruded under the conditions that the melt viscosity of the thermoplastic resin is adjusted such that the melt flow rate is 500 to 1500 g/10 min, and the twisting angle ? of the reinforced fiber bundles with respect to the pultruding direction of the strand is set as follows: 0°<??50°.

Abstract: In one embodiment, the modular display includes aggregates of individual panel tiles arranged between two large plastic sheets. The footprint of the large plastic sheet sandwich becomes the dimension of the display screen. The tilettes are phosphor emission panels with a full complement of emittable pixels. By separating the tilettes from the final full dimension sheet, the tilettes can be manufactured in transportable sizes and the outer full dimension sheets can be rolled for easy transport to the final install location.

Abstract: Methods and apparatus for manufacturing an FC parison out of a laminate with at least two prepreg layers provide for: mounting at least a first edge section of the laminate in a first clamping device that can be moved relative to a fitting by means of a mechanical gearing, and a second edge section of the laminate lying opposite the first edge section in another clamping device, exerting a tensile stress via the first clamping device relative to the second clamping device over the area of the laminate lying between the clamping devices, while simultaneously moving the first clamping device in a direction directed away from the second clamping device up to a location where a rounded surface area of a fitting imparts to the laminate a curvature between the first clamping device and second clamping device as viewed in its longitudinal direction.

Abstract: A fibrous structure for fabricating a composite part including a matrix reinforced by the fibrous structure, the fibrous structure being made by three-dimensional weaving and presenting a main portion and a margin adjacent to the main portion. The margin presents a thickness greater than the thickness of the main portion and the margin includes a first portion arranged in continuity with the main portion and a second portion superposed on the first portion to constitute extra thickness, the margin thus being configured to be folded towards the second portion so that the first and second portions respectively form a flange and a counter-flange for fastening the part.

Abstract: Dry adhesives and methods of making dry adhesives including a method of making a dry adhesive including applying a liquid polymer to the second end of a stem, contacting the liquid polymer on the stem with a tip shaping surface, bending the stem relative to the backing layer while contacting the liquid polymer on the stem with the tip shaping surface, curing the liquid polymer to form a tip on the second end of the stem while bending the stem relative to the backing layer and while contacting the liquid polymer on the stem with the tip shaping surface, and removing the tip from the tip shaping surface after the liquid polymer cures.

Abstract: A mold (form) in which an endotracheal tube, having a stylette therein, is received so as to form the overall configuration of the endotracheal tube is disclosed. The mold has a recess in the surface thereof to receive the endotracheal tube with a stylette therein. The recess has a curve therein adjacent one end of the mold to receive the distal end of the endotracheal tube. The recess in the opposite end of the mold has a bend therein to receive the proximal end of the endotracheal tube. The recess in the intermediate portion of the mold is substantially straight and interconnects the curved end and the oppositely disposed bent end of the recess. The stylette is fabricated from a thin metallic malleable rod which is bendable, and thus configurable, to retain the overall configuration of the endotracheal tube after being formed and removed from the mold.

Abstract: A method for producing a bent pipe from thermoplastic material with end cross-sections, central points of which have in relation to one another a positional tolerance on the basis of LN xy/JAR xy/FAR xy in relation to one another. A straight pipe element is introduced into a tool and a portion of the straight pipe element is heated that is located in the bending region to a temperature which lies above a glass transition temperature of the thermoplastic material by a first temperature value. The straight pipe element is bent about the heated bending region of the tool by a freely selectable bending angle, which has a spatial alignment in an XYZ system of coordinates that is fixed with respect to the pipe. The pipe is then cooled below the glass transition temperature by a second temperature value.

Abstract: The present invention provides a packing element comprising at least one sheet having a plurality of deformations, the sheet being operable to form a folded or helical configuration wherein adjacent portions of the at least one sheet are spaced to allow for flow of at least one of fluid, air and gas therebetween.

Abstract: A method and apparatus for reforming a portion of a blow molded plastic container includes directing energy from a heater onto the portion of the container so as to heat the portion while leaving the remainder of the container relatively unheated. The heated portion of the container is then engaged by a reforming tool having an embossed or imprinted characteristic on a contact surface of the reforming tool so as to reform the portion of the container and form a three-dimensional feature thereon which is not reproducible without using the method and/or apparatus of the present invention. Alternatively, the heated portion of the container is engaged by a reforming tool having a transferable element on a contact surface of the reforming tool so as to reform the portion of the container and transfer the transferable element to the portion of the container.

Abstract: A flexible armor system includes a rigid panel of a stiffness calculated to resist penetration by a known ballistic object, made from multiple layers of Ultra High Molecular Weight Poly-Ethylene fibers or other high tenacity fibers, which is then pre-flexed beyond its elastic bending limit to create a distributed pattern of surface buckling, with localized areas of interior delamination, which together function as bending or hinge lines to provide flexibility to the otherwise rigid panel and thereby lower its overall stiffness to less than that calculated for the rigid panel to resist the ballistic object. The areas of delamination have a width of less than one half the diameter of the ballistic object.

Abstract: A method of producing a bent rod includes impregnating fibers (1) with resin (2), introducing the impregnated fibers into a flexible plastic tube (3), bringing the flexible plastic tube to a desired bent form and crosslinking the resin with the fibers to produce the rod with the desired bent shape. The flexible plastic tube is formed from a material that has a very low friction coefficient and the flexible plastic tube remains in its position after the crosslinking to permit sliding movement of the bent rod relative to an adjacent structure.