Abstract: A carbon nanotube fiber is provided that that has excellent properties such as electrical conductivity, thermal conductivity, and mechanical characteristics. The carbon nanotube fiber includes an assembly of a plurality of carbon nanotubes. The plurality of carbon nanotubes includes one or more carbon nanotubes having at least partially collapsed structures. Furthermore, a method for producing a carbon nanotube fiber is provided that includes spinning a carbon nanotube dispersion liquid containing a plurality of carbon nanotubes including one or more carbon nanotubes having at least partially collapsed structures, a dispersant, and a solvent by extruding the carbon nanotube dispersion liquid into a coagulant liquid.

Abstract: Solid-state deformation processing of crosslinked high molecular weight polymers such as UHMWPE, for example by extrusion below the melt transition, produces materials with a combination of high tensile strength and high oxidative stability. The materials are especially suitable for use as bearing components in artificial hip and other implants. Treated bulk materials are anisotropic, with enhanced strength oriented along the axial direction. The material is oxidatively stable even after four weeks of accelerated aging in a pressure vessel containing five atmospheres of oxygen (ASTM F2003). Because of its oxidative stability, the deformation processed material is a suitable candidate for air-permeable packaging and gas sterilization, which has thus far been reserved for remelted crosslinked UHMWPE.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing are disclosed herein. A polymeric construct is annealed with no or substantially no crystal growth to increase nucleation density. After the annealing, crystallites are grown around the formed nuclei. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the crystallite growth.

Abstract: The present invention relates to methods for making oxidation resistant medical devices that comprise polymeric materials, for example, ultra-high molecular weight polyethylene (UHMWPE). The invention also provides methods of making antioxidant-doped medical implants, for example, doping of medical devices containing cross-linked UHMWPE with vitamin E by diffusion, post-doping annealing, and materials used therein.

Abstract: A continuous multi-layer film includes a support layer having a first film surface, and a hard coat layer, formed on the support layer, having a second film surface, and having a curling tendency in an inward direction. In the decurling method, the multi-layer film is transported. A first transition of the support layer in the multi-layer film being transported into a rubber phase is induced by supplying fluid vapor on the support layer. After supplying the fluid vapor, a second transition of the support layer from the rubber phase into a glass phase is induced. The multi-layer film is transported while a portion of the support layer in the rubber phase is prevented from contacting a solid object. The hard coat layer is formed from a polymer produced from an ultraviolet curable compound, and the support layer is formed from cellulose acylate.

Abstract: This invention relates to a method of making a multilayer container which comprises: a primary stretching and heat-setting process wherein a multilayer sheet comprising a A-PET layer, a functional resin layer and a sealant layer, is heated, primarily stretched and then primarily heat-set, and a secondary stretching and heat-setting process wherein the multilayer sheet treated in the primary stretching and heat-setting process is molded with heating by a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.

Abstract: A continuous multi-layer film includes a support layer having a first film surface, and a hard coat layer, formed on the support layer, having a second film surface, and having a curling tendency in an inward direction. In the decurling method, the multi-layer film is transported. A first transition of the support layer in the multi-layer film being transported into a rubber phase is induced by supplying fluid vapor on the support layer. After supplying the fluid vapor, a second transition of the support layer from the rubber phase into a glass phase is induced. The multi-layer film is transported while a portion of the support layer in the rubber phase is prevented from contacting a solid object. The hard coat layer is formed from a polymer produced from an ultraviolet curable compound, and the support layer is formed from cellulose acylate.

Abstract: One embodiment of a method for producing a plurality of nanostructures embedded in a host comprising the steps of: assembling a first preform, drawing said first preform into a first fiber, cutting said first fiber into a plurality of pieces, assembling said pieces of said first fiber into a second preform, and drawing said second preform into a second fiber. The host is made of a low thermal conductivity material such as a polymer or combination of polymers. The host can assume the form of a plurality of nanotubes which further reduces the host's thermal conductivity due to enhanced phonon scattering. The host can exhibit anisotropic thermal conductivity which reduces its thermal conductivity perpendicular to the direction in which it was drawn. The nanostructure-host composite can be cut into pieces and assembled into efficient thermoelectric devices for use in cooling or electric power generation applications. Other embodiments are described and shown.

Abstract: Methods of fabricating a polymeric implantable device, such as a stent, with improved fracture toughness through annealing a polymer construct below the glass transition temperature of the polymer of the construct prior to a deformation step are disclosed herein. The deformation of the construct induces crystallization in the polymer construct through strain-induced crystallization. The annealing of the polymer construct accelerates the crystallization induced during the deformation and results in an increase in crystallite density with smaller crystallites as compared to deformation of a tube that has not been annealed. A stent scaffolding is then made from the deformed tube.

Abstract: The present invention relates to methods for making oxidation resistant medical devices that comprise polymeric materials, for example, ultra-high molecular weight polyethylene (UHMWPE). The invention also provides methods of making antioxidant-doped medical implants, for example, doping of medical devices containing cross-linked UHMWPE with vitamin E by diffusion and materials used therein.

Abstract: Stretch film is treated by passing a web of tackifier-containing, unbloomed thin polymer film through a heater so that the web is heated to a temperature sufficient to cause tackifier bloom prior to the web reaching a next stage in an in-line process. Also, a pattern can be applied to a thin polymer film. An oriented web of thin polymer film is passed across at least one heated roller having the pattern engraved thereon to define face regions and relief regions collectively conforming to the pattern. As the web contacts each roller surface, portions of the web positioned over the relief regions receive less heat than portions of the web positioned over the face regions, thereby causing the respective portions of the web to undergo differential, heat-induced shrinkage which imparts the pattern to the thin polymer film.

Abstract: The invention aims at providing a heat-shrinkable polyester film which is excellent in tearability along perforations and in break resistance after storage when used as labels of beverage bottles. The invention relates to a heat-shrinkable polyester film which is made of a polyester resin comprising ethylene terephthalate as the main constituent and containing at least 13 mol % of at least one monomer capable of forming an amorphous component in the whole polyester resin component and which has specific heat shrinkage characteristics and exhibits specific mechanical characteristics after heat shrinking treatment. The film can be produced by a sequential biaxial orientation process comprising longitudinal orientation step, intermediate heat treatment step, positive cooling step, transverse orientation step, and final heat treatment step.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing, nucleating agents, or both are disclosed herein. A polymeric construct that is completely amorphous or that has a very low crystallinity is annealed with no or substantially no crystal growth to increase nucleation density. Alternatively, the polymer construct includes nucleating agent. The crystallinity of the polymer construct is increased with a high nucleation density through an increase in temperature, deformation, or both. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the increase in crystallinity.

Abstract: An anisotropic coefficient of thermal expansion (CTE) cathode of a solid oxide fuel cell (SOFC) is formed by placing a layer of perovskite powder between two platens, and sintering the layer while applying pressure to the platens, thereby forming the anisotropic CTE cathode. The perovskite can be lanthanum strontium manganite (LSM).

Abstract: A method of forming a part with a feature having a die-locked geometry is disclosed herein. A molding tool used in the method includes at least one die having a cavity defined in a surface thereof, and a protrusion formed in the cavity. The method includes disposing a shape memory polymer insert on the protrusion, where the shape memory polymer insert has i) the die-locked geometry as its temporary shape, and ii) a geometry that is removable from the die-locked geometry as its permanent shape. A material is established in the cavity such that at least a portion of the material conforms to the die-locked geometry, thereby forming the part having the feature with the at least one die-locked geometry.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing, nucleating agents, or both are disclosed herein. A polymeric construct that is completely amorphous or that has a very low crystallinity is annealed with no or substantially no crystal growth to increase nucleation density. Alternatively, the polymer construct includes nucleating agent. The crystallinity of the polymer construct is increased with a high nucleation density through an increase in temperature, deformation, or both. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the increase in crystallinity.

Abstract: Disclosed herein is a process for heat treating a foamed copolyester thermoplastic sheet structure in order to achieve a sheet structure having a compression set resistance (as determined according to ISO 1856, 22 hours, 70° C., 30% compression) of less than 11%. Heat treating involves annealing followed by at least two cycles of pre-compression at approximately the annealing temperature.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing are disclosed herein. A polymeric construct is annealed with no or substantially no crystal growth to increase nucleation density. After the annealing, crystallites are grown around the formed nuclei. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the crystallite growth.

Abstract: A method for blow molding containers having cross-sections of a non-circular shape from preforms, in which a temperature profile varying at least in the circumferential direction of the preform is produced by means of at least one heat transfer element, for which purpose the preform and at least the heat transfer element are oriented toward one another by a relative rotational movement in the circumferential direction of the preform, the heat transfer element is rotated relative to the stationary preform about a heat transfer element axis during the relative rotational movement. Further, a device for blow molding such containers where the heat transfer element and the holder are rotatable about a heat transfer element axis and are coupled with a rotational drive.

Abstract: This invention provides composite semiconductor substrates and methods for fabricating such substrates. The composite structures include a semiconductor substrate, a semiconductor superstrate and an intermediate layer interposed between the substrate and the superstrate that comprises a material that undergoes a structural transformation when subject to a suitable heat treatment. The methods provide such a heat treatment so that the intermediate layer becomes spongy or porous, being filled with numerous micro-bubbles or micro-cavities containing a gaseous phase. The composite semiconductor substrates with structurally-transformed intermediate layers have numerous applications.

Abstract: A method for producing a transparent polymer film, comprising heat-treating a polymer film containing a polymer and a plasticizer having a number-average molecular weight of from 500 to 10000 and having a repetitive unit, at a temperature T (unit, ° C.) satisfying the following formula (1): Tc?T<Tm0??(1) wherein Tc means the crystallization temperature of the polymer film and Tm0 means the melting point of the polymer film.

Abstract: A biodegradable polymer stent with radiopacity and a method of making and using a stent with enhanced mechanical strength and/or controlled degradation for use in a bodily lumen is described.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing are disclosed herein. A polymeric construct is annealed with no or substantially no crystal growth to increase nucleation density. After the annealing, crystallites are grown around the formed nuclei. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the crystallite growth.

Abstract: Methods of fabricating a polymeric implantable device with improved fracture toughness through annealing, nucleating agents, or both are disclosed herein. A polymeric construct that is completely amorphous or that has a very low crystallinity is annealed with no or substantially no crystal growth to increase nucleation density. Alternatively, the polymer construct includes nucleating agent. The crystallinity of the polymer construct is increased with a high nucleation density through an increase in temperature, deformation, or both. An implantable medical device, such as a stent, can be fabricated from the polymer construct after the increase in crystallinity.

Abstract: This invention relates to a method of making a heat-resistant transparent container which involves the steps of: a primary stretching and heat-setting process wherein an amorphous polyethylene terephthalate sheet is heated, primarily stretched and then primarily heat-set and a secondary stretching and heat-setting process wherein the sheet treated in the primary stretching and heat-setting process is molded with heating in a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.

Abstract: A thermoplastic film is transversely stretched, and then transported in a heat-treating zone (46) such that the ratio (G/D) of an inter-roll distance (G) to a roll lap length (D) is 0.01 to 3, and the ratio (V2/V1) of an exit-side transporting speed (V2) to an entry-side transporting speed (V1) is 0.6 to 0.999. The thermoplastic film is heat-treated in the heat-treating zone (46) at (Tg?20)° C. to (Tg+50)° C., in which Tg is the glass transition temperature of the film. The heat-treated thermoplastic film exhibits an Rth/Re ratio of at least 0.5 and less than 1, an Rth/Re ratio range of 0.01 to 0.1 in the width direction, and a thermal dimensional change of 0.001% to 0.3% under conditions of 80° C. and 200 hours.

Abstract: Method for fabricating a structure in the form of a plate, and structure in the form of a plate, in particular formed from silicon, including at least one substrate, a superstrate and at least one intermediate layer interposed between the substrate and the superstrate, in which the intermediate layer comprises at least one base material having distributed therein atoms or molecules termed extrinsic atoms or molecules which differ from the atoms or molecules of the base material, and in which a heat treatment is applied to said plate so that, in the temperature range of said heat treatment, the intermediate layer is plastically deformable and the presence of the selected extrinsic atoms or molecules in the selected base material causes the irreversible formation of micro-bubbles or micro-cavities in the intermediate layer.

Abstract: The present invention relates to methods for making oxidation resistant medical devices that comprise polymeric materials, for example, ultra-high molecular weight polyethylene (UHMWPE). The invention also provides methods of making antioxidant-doped medical implants, for example, doping of medical devices containing cross-linked UHMWPE with vitamin E by diffusion and materials used therein.

Abstract: A continuous multi-layer film includes a support layer having a first film surface, and a hard coat layer, formed on the support layer, having a second film surface, and having a curling tendency in an inward direction. In the decurling method, the multi-layer film is transported. A first transition of the support layer in the multi-layer film being transported into a rubber phase is induced by supplying fluid vapor on the support layer. After supplying the fluid vapor, a second transition of the support layer from the rubber phase into a glass phase is induced. The multi-layer film is transported while a portion of the support layer in the rubber phase is prevented from contacting a solid object. The hard coat layer is formed from a polymer produced from an ultraviolet curable compound, and the support layer is formed from cellulose acylate.

Abstract: A continuous multi-layer film has first and second film surfaces and having a curling tendency to direct the first film surface inwards. For decurling, a decurling apparatus includes a cover body for covering a moving path through which the multi-layer film is moved longitudinally. A water vapor source is contained in the cover body, for supplying water vapor to contact a surface layer portion in the multi-layer film disposed on the second film surface, to apply heat to set the surface layer portion at a higher temperature than a glass transition temperature thereof. A cooling device is contained in the cover body, disposed downstream of the water vapor source adjacently, for cooling the multi-layer film of which the surface layer portion is set at the higher temperature, to set temperature of the multi-layer film at 50 deg. C. or lower within 2 seconds.

Abstract: Methods of fabricating a polymeric implantable device, such as a stent, with improved fracture toughness through annealing a polymer construct below the glass transition temperature of the polymer of the construct prior to a deformation step are disclosed herein. The deformation of the construct induces crystallization in the polymer construct through strain-induced crystallization. The annealing of the polymer construct accelerates the crystallization induced during the deformation and results in an increase in crystallite density with smaller crystallites as compared to deformation of a tube that has not been annealed. A stent scaffolding is then made from the deformed tube.

Abstract: A method for thermally crystallizing a neck of a primary molded product for forming a bottle-shaped container made of polyethylene terephthalate as principal ingredient, said neck having a functional part and a neck ring at a lower end thereof, said functional part being formed with screw threads at an upper portion thereof and a bead ring below the screw threads, said method comprising: heating the neck, and then squeezing the bead ring heated to the heat-deformable temperature, from outside so as to form an outer diameter of the bead ring within a dimensional tolerance for deformation with regard to sealing effect.

Abstract: Systems, devices and methods are provided that are related to cellular materials that have a precisely-determined arrangement of voids formed using surface transformation. In various embodiments, the cellular materials are suitable for use in various structural, mechanical and/or thermal applications. One aspect of the present subject matter is a method of forming cellular material. According to various embodiments of the method, a predetermined arrangement of the plurality of holes is formed in a volume of material through a surface of the volume of material. The volume of material is annealed such that the volume of material undergoes a surface transformation in which the arrangement of the plurality of holes is transformed into a predetermined arrangement of at least one empty space below the surface of the volume of material. Other aspects are provided herein.

Abstract: A method of constructing a shaft seal assembly includes attaching a PTFE seal element to an outer metal case and disposing a bore of the PTFE seal element onto a mandrel. Then, heating the PTFE seal element while on the mandrel. Further, cooling the PTFE seal element while on the mandrel and, removing the shaft seal assembly from the mandrel. The resulting seal element provides a reliable seal against a running surface of a shaft in use, while at the same time producing low running torque against the running surface of the shaft. Further, a minimal axial push force is required to install the shaft seal assembly onto the shaft, thereby reducing the potential of damage to the seal element or inversion of the seal element during installation.

Abstract: Methods of making a removable dental positioning appliance include forming a sheet of transparent crystalline polymeric material into a shell having cavities shaped to receive and reposition teeth from a first orientation to a successive orientation. The polymeric material may then be annealed at a temperature above its glass transition temperature or cured if a curable material to enhance characteristics of the polymeric material. The polymeric material may be coated with a second transparent material.

Abstract: An intravascular catheter system for properly implanting a stent in a body lumen generally comprising a catheter having an elongated shaft with an inflatable balloon formed of compliant material and a stent mounted on the working length of the balloon. The balloon material is compliant within the working range of the balloon to provide substantial radial expansion. The wingless radially expansive balloon expands in a uniform manner, thereby producing uniform expansion and implantation of the stent. Another embodiment is directed to a balloon catheter, having a semi-compliant balloon or a noncompliant balloon formed at least in part of a block copolymer.

Abstract: Process for the production of granules of expandable thermoplastic polymers by means of extrusion, which comprises: i) melting the polymer in a single- or multi-screw extruder (2); ii) incorporating an expanding agent in the polymer in the molten state; iii) granulating the polymer thus obtained in a device comprising a die (111), containing a series of ducts (115) made of a material having a high thermal conductivity (114), a cutting chamber (118) containing a set of hydraulic nozzles and a cutting system equipped with a set of knives (215) with a cutting edge which is radial with respect to the surface of the die; iv) annealing the granules thus obtained; v) cooling the annealed granules to room temperature.

Abstract: The invention relates to a process for the manufacture of a shaped part of ultra high molecular weight polyethylene (UHMW-PE) comprising melt processing, wherein UHMW-PE a) is annealed at a temperature between 130° C. and 136° C., preferably at about 135° C. for at least one hour, b) is converted into a shaped part at a temperature above 142° C.; and c) is cooled down to a temperature below 135° C. The invention further relates to a part like a fiber made with the process and the use of the fiber in a bio medical application.

Abstract: A process producing an in-mold coated molded product. The process molds a thermoplastic resin material under a mold-clamping pressure in a mold including a fixed mold part and a movable mold part each heated at a predetermined temperature, separates the fixed mold part and the movable mold part when the molded material surface is solidified such that it is durable to a pressure of injection and flow of a coating agent, and injects the coating agent containing a thermosetting resin material between an inner surface of the mold and the molded product obtained. The process also coats the molded product surface with the coating agent as the mold is re-clamped after injecting the coating agent, takes out the molded product coated with the coating agent when the coating agent is cured such that it is neither peeled off nor cracked by opening the mold, and re-heats the molded product after taking it out.

Abstract: Provided is an amorphous film substantially comprised of indium, tin, calcium and oxygen, wherein tin is contained at a ratio of 5 to 15% based on an atomicity ratio of Sn/(In+Sn+Ca) and calcium is contained at a ratio of 0.1 to 2.0% based on an atomicity ratio of Ca/(In+Sn+Ca), and remnant is indium and oxygen. The film can be further crystallized by annealing at a temperature of 260° C. or lower in which resistivity of the film will be 0.4 m?cm or less. An ITO thin film for use as a display electrode or the like in a flat panel display can be made into an amorphous ITO film by way of sputter deposition without heating the substrate or adding water during deposition. This ITO film is characterized in that it will crystallize by annealing at a temperature of 260° C. or less, which is not such a high temperature, and have low resistivity after being crystallized. Thus, the present invention aims to provide a method of producing such a film and a sintered compact for producing such a film.

Abstract: A substrate (33) is clamped into a fixture (32) and material is deposited thereon to form a complex article (40). The article (40) produced is packed, using ceramic inserts (42) and a coating (41). The packing (42) ensures that the article (40) maintains its true shape and allows for expansion during the subsequent heat treatment process. The packed article (40), mounted on the fixture (32), is then placed in a box (44), encased in a granular material (43) and heated. It is heated to a temperature sufficient to relieve stresses and is maintained at this temperature for a time period such that the stresses in the article (40) are relieved.

Abstract: A polymeric web exhibiting a soft and silky tactile impression on at least one side thereof is disclosed. The silky feeling side of the web exhibits a pattern of discrete hair-like fibrils, each of the hair-like fibrils being a protruded extension of the web surface and having a side wall defining an open proximal portion and a closed distal portion. The hair-like fibrils exhibit a maximum lateral cross-sectional diameter of between 2 and 5 mils, and an aspect ratio from 1 to 3. Methods and apparatus for making the polymeric web utilize a three-dimensional forming structure having a plurality of protrusions being generally columnar forms having an average aspect ratio of at least about 1.

Abstract: There are provided steps of polarizing a ceramic composition including a perovskite compound containing Pb, Zr, Ti and Mn as main components and a heat treatment step for keeping the polarized ceramic composition within a temperature range lower than Tc (Tc denoting the Curie temperature of the ceramic composition) for 1 to 100 minutes.

Abstract: Method and apparatus are presented for mass production manufacturing of micro-mirrored balls for solar energy and related applications such as optical switches, etc. For these applications it is imperative to provide accurate specular reflection from the mirror. The mass production process utilizes laminate sheets containing reflective material, assembly rollers, and extrusion and die rollers. The micro-mirrored balls are in the size range of 4 microns (4×10?6 m) to 1 mm (10?3 m), and in one form are transparent in at least one hemisphere with a reflecting mid-plane mirror. In other forms the micro-balls vary in geometry from cylinders to oblate ellipsoids to disks. The term “elements” is used to encompass all these shapes, which have one thing in common—a flat specularly reflecting mirrored surface. These elements can track the light source, and aim and focus the reflected light.

Abstract: A single annealing process simultaneously creates local areas of ferroelectric imprint that can be used as markers, and areas with low leakage current that exhibit ideal symmetric switching on ferroelectric recording media.

Abstract: In this heat treatment jig and method for silicon wafers, a silicon wafer is heat-treated while being mounted on support projections provided on three support arms, having an intervening spacing, protruding from a support frame towards the center. At that time, all the support projections under the silicon wafer are positioned on a same circle within a region where a radial distance from the center is defined by 85 to 99.5% of the wafer radius, and the support arms form an angle of 120° with each other about the center. With this jig and method, free depth of a dislocation generated from a pin position can be controlled deeper than a device formation region, and a widest slip-free region where the surface is free from slip dislocation is obtained.

Abstract: The present invention provides a molding die and a control method thereof aimed at shortening cycle time from heating to cooling of a molding cavity of the die with a simple and inexpensive configuration. In a molding die equipped with a molding cavity to mold a base material, a magnetic die material is used for the molding cavity, cooling means to feed a refrigerant is installed inside the molding cavity along a molding face and heating means by high-frequency induction is installed around the cooling means, and the molding cavity is alternately heated and cooled repeatedly by the heating means and the cooling means when the base material is molded with the molding cavity. Here, the cooling means includes a tubular body installed in the molding cavity, feeds a refrigerant when the molding cavity is cooled, and is in a hollow state of not containing the refrigerant when the molding cavity is heated.

Abstract: A radiation crosslinked (50 kGy), pressure-treated UHMWPE material has been developed by applying compressive force on a crosslinked polymer in a direction orthogonal to an axial direction. The deformed material is then cooled while held in a deformed state. The resulting material is anisotropic, with enhanced strength oriented along the axial direction. The directionally engineered material is oxidatively stable even after four weeks of accelerated aging in a pressure vessel containing five atmospheres of oxygen (ASTM F2003). Because of its oxidative stability, the deformation processed material is a suitable candidate for air-permeable packaging and gas sterilization, which has thus far been reserved for remelted highly crosslinked UHMWPEs.

Abstract: A stress/strain relief process for a flexible, multilayered web stock includes providing a multilayered web stock including at least one layer to be treated, the at least one layer to be treated having a coefficient of thermal expansion significantly differing from a coefficient of thermal expansion of another layer; passing the multilayered web stock over and in contact with a first wrinkle-reducing roller that spontaneously creates transverse tension stress in the at least one layer to be treated; heating at least the at least one layer to be treated above a glass transition temperature Tg of the at least one layer to be treated to thereby create a heated portion of the at least one layer to be treated, a portion of the web stock in proximity to the heated portion of the at least one layer to be treated thereby becoming a heated portion of the web stock; inducing curvature in the heated portion of the web stock; and cooling the heated portion of the web stock at said curvature.

Abstract: The present invention relates generally to a flexible plastic substrate, its manufacturing process and optical components for optical display applications. In so doing, cyclic olefin copolymer (COC) is placed between upper and lower heat-resistant sheets, then heated and pressurized by hot press to form a COC film. Next, the film is subjected to quenching treatment in ice water, and then heat treatment in vacuum drying oven after being placed between two flat plates. Finally, a COC plastic substrate with a high degree of optical penetration, low water permeability and low roughness is shaped, which can be efficiently applied to optical display thanks to its simple processing, lightweight, thin-profile and flexibility.