Of Process Trim Or Excess Blanked Material (e.g., Sprue, Runner, Flash, Etc.) Patents (Class 264/37.3)
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Patent number: 11559956Abstract: A method and structure for processing a plurality of prepreg sheets includes a conveyor assembly having a first conveyor, a second conveyor, and a processing zone positioned between the first and second conveyors. In an implementation, a plurality of prepreg sheets are advanced from a plurality of material supply creels into the processing zone by a first conveyor and a second conveyor turning in opposite directions. Within the processing zone, a compressive pressure is applied to the prepreg sheets by first pressure plates attached to first conveyor and second pressure plates attached to the second conveyor. A thermoplastic within the prepreg sheets is melted within the processing zone by a heater to consolidate the prepreg sheets into a consolidated laminate.Type: GrantFiled: October 31, 2019Date of Patent: January 24, 2023Assignee: THE BOEING COMPANYInventors: Paul Gabriel Werntges, Aaron Ross Cowin, Eileen Miller, Randall Dow Wilkerson, Joshua Paul Koehn
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Patent number: 9926445Abstract: A nitrile copolymer rubber composition containing a nitrile copolymer rubber (A) which contains ?,?-ethylenically unsaturated nitrile monomer units (a1) 15 to 80 wt %, conjugated diene monomer units (a2) 20 to 85 wt %, and cationic monomer units and/or monomer units able to form cations (a3) 0 to 30 wt %, and flat cellulose particles (B) with an aspect ratio of 30 to 600, wherein a content of the flat cellulose particles (B) is 1 to 200 parts by weight with respect to 100 parts by weight of the nitrile copolymer rubber (A) is provided.Type: GrantFiled: December 19, 2013Date of Patent: March 27, 2018Assignee: ZEON CORPORATIONInventor: Akira Tsukada
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Patent number: 9011740Abstract: Disclosed herein is a method for recycling synthetic turf that includes agglomerating a plurality of synthetic turf fragments and extruding the agglomerated material. The method produces a recycled material suitable for use as infill in a synthetic turf. Accordingly, an infill for synthetic turf and a synthetic turf including that infill are also disclosed herein.Type: GrantFiled: December 15, 2009Date of Patent: April 21, 2015Assignee: Textile Management Associates, Inc.Inventors: Larry Mashburn, William Henry Harrison, IV, Dewayne Ray Miller
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Patent number: 8980144Abstract: The invention relates to a method for producing a biaxially oriented polypropylene film including at least one layer, which is constructed from propylene polymer B and a propylene polymer that has been recycled once. The method includes heat and melting propylene polymer B in a first extruder and heating a melting a propylene polymer A without a fraction of recycled material in a second extruder. The molten mass of the propylene polymer A is fed to two sides of the propylene polymer molten mass of B such that the propylene polymer A forms border regions of the film during the production process. The two border regions are then cut off after longitudinal and traverse stretching of the film, and melted and mixed together with the propylene polymer B and extruded to form a precursor film in the first extruder. The biaxially oriented polypropylene film comprising a propylene polymer that has been recycled only once is useful for producing capacitors.Type: GrantFiled: December 8, 2009Date of Patent: March 17, 2015Assignee: Treofan Germany GmbH & Co. KGInventors: Detlef Busch, Harald Eiden, Christian Peters, Josef Schaan
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Publication number: 20140377530Abstract: The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.Type: ApplicationFiled: June 19, 2014Publication date: December 25, 2014Inventor: Michael Waggoner
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Publication number: 20140261996Abstract: A method of manufacturing an article of footwear includes providing a powder including a plurality of particles each comprising ethylene vinyl acetate, delivering the powder to a cavity of a mold, the mold being at an elevated temperature, pressing the powder in the cavity of the mold between the mold and a counter-mold, the counter-mold being at an elevated temperature, to fuse the particles of the powder and thereby provide a first portion of the article of footwear, removing the first portion of the article of footwear from the cavity of the mold, cooling the first portion of the article of footwear, providing a second portion of the article of footwear, and coupling the first portion of the article of footwear to the second portion of the article of footwear.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Inventors: Luca FAGGIN, Stefano FERNIANI
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Publication number: 20140190777Abstract: The present invention discloses brake lining and process of manufacture thereof using a recycled friction material to form a multilayered brake lining with varying densities.Type: ApplicationFiled: March 12, 2014Publication date: July 10, 2014Applicant: DUROLINE S.A.Inventor: Jacir DALLEGRAVE
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Patent number: 8728367Abstract: The invention relates to a method for producing extruded profiled elements (3) from an elastomer material. In said method, the extruded profiled element (3) is formed from the elastomer material in a first step, the extruded profiled element (3) is entirely or partly surrounded by a thermoplastic material, the elastomer material that is surrounded by the thermoplastic material is cured, and the thermoplastic material is finally removed again once the elastomer material has been cured.Type: GrantFiled: January 13, 2009Date of Patent: May 20, 2014Assignee: Robert Bosch GmbHInventors: Reiner Lay, Paul Wynen
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Patent number: 8628865Abstract: The invention relates to a method for producing a sheet from renewable raw materials. In the method, after mixing a composition to produce a sheet from renewable raw materials, this composition is applied to a conveyor belt. Protruding materials or unevennesses are eliminated with the aid of a device, preferably a simple doctor blade. Without supplying heat, the composition is then subjected to a first drying process on the conveyor belt, before the endless sheet created in this way is cut into sections. The sections are then passed on to final drying in a storage device. After complete drying, regions at the extremities of the sections that have been adversely affected by cutting up the endless sheet are removed from these sections and chopped up into chips. These chips are returned to the further production process in a final method step by feeding them into the composition for producing a sheet from renewable raw materials.Type: GrantFiled: July 6, 2009Date of Patent: January 14, 2014Assignee: Strohlos Produktentwicklung KGInventor: Christian Losehand
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Publication number: 20130212906Abstract: A surface element including a recycled polyurethane and a glycol or polyol additive is provided. The surface element has an increased tearability as compared to the recycled polyurethane. An article of footwear and methods of preparing an article of footwear are also provided.Type: ApplicationFiled: September 25, 2010Publication date: August 22, 2013Applicant: NIKE, Inc.Inventors: David Jay Goldwasser, David G. Smith
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Patent number: 8361358Abstract: A method of recycling fiberglass reinforced plastics. The steps include grinding used fiber reinforced plastic material such as scraps with a grinder into a predetermined length to form a grinded reinforced plastic material. The grinded reinforced material is then mixed with a mixing agent to form a composite material that is heated in order to cure the composite material to form a panel.Type: GrantFiled: March 6, 2007Date of Patent: January 29, 2013Assignee: Astoria Industries of Iowa, Inc.Inventor: Robert J. Wolf
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Publication number: 20130001816Abstract: A method for recovering or producing silicon, that can recover or produce silicon using cutting scraps containing silicon carbide abrasive grains and silicon as raw materials without separating those is provided. The present invention is a method for recovering or producing silicon from cutting scraps containing silicon carbide, which are produced during a cutting or grinding of silicon ingots or silicon wafers, wherein the method comprises producing silicon by heating the cutting scraps containing silicon carbide, and a silica raw material.Type: ApplicationFiled: September 11, 2012Publication date: January 3, 2013Applicant: MITSUBISHI CHEMICAL CORPORATIONInventors: Keiji Yamahara, Toshiaki Katayama, Tadashi Hashiguchi, Toshiki Shirahama, Takeshi Sawai
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Patent number: 8273201Abstract: A fiber mixture of natural fibers and binder fibers are blown from a storage container onto a first transport belt with a three-dimensional alignment of the fibers resulting in a fiber fleece. Thermally activatable synthetic resin granules are blown onto the fiber fleece and the fleece is defibered and remixed. The remixed fiber mixture is blown onto a second transport belt with a three-dimensional alignment of the fibers resulting in a mat. The thickness of the mat is obtained by the circulating speed of the second transport belt. The mat is transferred to an oven belt and is moved through a heating/cooling oven, for softening of the binder fibers and the synthetic resin granules, resulting in an intimate bonding of the wood fibers, the binder fibers, and the synthetic resin granules. The final thickness and the bulk density are set to specified ranges.Type: GrantFiled: December 21, 2005Date of Patent: September 25, 2012Assignee: Kronotic AGInventor: Cevin Marc Pohlmann
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Publication number: 20120233883Abstract: Material scraps can be collected and resized. The resized scrap can be distributed to create a recovered material layer, which layer (with or without one or more carrier layers and/or additional elements) can then be subjected to heat and/or pressure so as to create a pliable composite panel. That pliable composite panel, or a portion thereof, may then be used to create an upper shell or another article.Type: ApplicationFiled: March 18, 2011Publication date: September 20, 2012Applicant: NIKE, INC.Inventors: Karen N. Spencer, Benjamin A. Shaffer
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Publication number: 20120135256Abstract: This disclosure relates to a process of manufacturing polymeric film, the process comprises (a) co-extruding (i) a first polymeric composition having a non-organic cavitating agent, (ii) a second polymeric composition having EVOH to form a multilayer sheet; and (b) orienting the co-extruded sheet in MD, TD or both, wherein the first polymeric composition and/or the second polymeric composition comprises recycled polymeric composition having EVOH and the non-organic cavitating agent.Type: ApplicationFiled: May 20, 2010Publication date: May 31, 2012Inventors: Kevin M. Donovan, David Liestman, Rajan Verghese, Eric Thomas Gohr, Rich F. Bray, Justin T. Ford
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Publication number: 20120096821Abstract: The invention is to provide a process for producing an aluminum titanate-based ceramics body, wherein a regenerated unfired starting material recovered in a production process for an aluminum titanate-based ceramics body is used and a regenerated clay is easy to prepare and an aluminum titanate-based ceramics body excellent in a mechanical strength and in a thermal characteristics such as low thermal expansion and heat resistance can be obtained. The invention is a process for producing an aluminum titanate-based ceramics body using an unfired regenerated starting material recovered in a production process for an aluminum titanate-based ceramics body, comprising the following steps: a step of preparing a pulverized material having a diameter of 1 mm or less from the unfired regenerated starting material; a step of preparing a regenerated clay containing the pulverized material and water; a step of shaping the regenerated clay to form a shaped body; and a step of firing the shaped body.Type: ApplicationFiled: March 29, 2010Publication date: April 26, 2012Applicant: Sumitomo Chemical Company, Ltd.Inventors: Akiyoshi Nemoto, Hajime Yoshino, Masayuki Narumi
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Patent number: 8137598Abstract: A spreader box and method form a bi-laminar paintball shell material. Walls of a box body define a reservoir containing, and an aperture dispensing, a first gel. Walls of a gate body define a reservoir containing, and an aperture dispensing, a second gel. Within the box, the first gel is kept separate from the second gel. The box body aperture dispenses the first gel as a continuous first layer. The gate body aperture dispenses the second gel as a continuous second layer that is adjacent and juxtaposed with the first layer, such that the first gel bonds with the second gel to form the bi-laminar paintball shell material. A paintball, containing a fill material, has a frangible bi-laminar shell including an exterior shell that completely surrounds and contains an interior shell. The paintball is adapted to withstand the normal range of forces sustained in being fired from a paintball gun.Type: GrantFiled: March 6, 2008Date of Patent: March 20, 2012Assignee: KEE Action Sports Technology Holdings, LLCInventor: Aldo Perrone
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Patent number: 8133417Abstract: Disclosed is a process for the preparation of shaped articles such as, for example, sheeting, films, tubes, bottles, preforms and profiles, having high transparency and low haze comprising immiscible blends of one or more thermoplastic polymers selected from polyesters, polycarbonates, and polyarylates, and a copolyamide or a transamidized, homogeneous blend of a least two polyamides. The components of the immiscible blend which have refractive indices which differ by about 0.006 to about ?0.0006. The small difference in the refractive indices enables the incorporation of regrind into the polymer composition to produce transparent shaped articles. These articles may have one or more layers and can exhibit improved excellent barrier properties and good melt processability while retaining excellent mechanical properties. Metal catalysts can be incorporated into the compositions to produce shaped articles having oxygen-scavenging properties.Type: GrantFiled: April 29, 2011Date of Patent: March 13, 2012Assignee: Eastman Chemical CompanyInventors: Marcus David Shelby, Wesley Raymond Hale, Thomas Joseph Pecorini, Martin Emerson Rogers, Spencer Allen Gilliam, Michael Duane Cliffton, Mark Edward Stewart
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Patent number: 7959836Abstract: Disclosed is a process for the preparation of shaped articles such as, for example, sheeting, films, tubes, bottles, preforms and profiles, having high transparency and low haze, and comprising immiscible blends of at least one polyester comprising 2,2,4,4-tetramethyl-1,3-cyclobutanediol, and a copolyamide or a transamidized, homogeneous blend of a least two polyamides. The components of the immiscible blend have refractive indices which differ by about 0.006 to about ?0.0006. The small difference in the refractive indices enable the incorporation of regrind into the polymer composition to produce transparent shaped articles. These articles may have one or more layers and can exhibit improved excellent barrier properties and good melt processability while retaining excellent mechanical properties. Metal catalysts can be incorporated into the compositions to produce shaped articles having oxygen-scavenging properties.Type: GrantFiled: March 28, 2006Date of Patent: June 14, 2011Assignee: Eastman Chemical CompanyInventors: Wesley Raymond Hale, Thomas Joseph Pecorini, Mark Edward Stewart, Martin Emerson Rogers, Spencer Allen Gilliam, Michael Duane Cliffton, Emmett Dudley Crawford, David Scott Porter, Gary Wayne Connell, Marcus David Shelby
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Patent number: 7955533Abstract: Disclosed is a process for the preparation of shaped articles such as, for example, sheeting, films, tubes, bottles, preforms and profiles, having high transparency and low haze comprising immiscible blends of one or more thermoplastic polymers selected from polyesters, polycarbonates, and polyarylates, and a copolyamide or a transamidized, homogeneous blend of a least two polyamides. The components of the immiscible blend which have refractive indices which differ by about 0.006 to about ?0.0006. The small difference in the refractive indices enable the incorporation of regrind into the polymer composition to produce transparent shaped articles. These articles may have one or more layers and can exhibit improved excellent barrier properties and good melt processability while retaining excellent mechanical properties. Metal catalysts can be incorporated into the compositions to produce shaped articles having oxygen-scavenging properties.Type: GrantFiled: February 27, 2006Date of Patent: June 7, 2011Assignee: Eastman Chemical CompanyInventors: Wesley Raymond Hale, Thomas Joseph Pecorini, Mark Edward Stewart, Martin Emerson Rogers, Spencer Allen Gilliam, Michael Duane Cliffton, Marcus David Shelby
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Publication number: 20100276845Abstract: The invention relates to a method for producing extruded profiled elements (3) from an elastomer material. In said method, the extruded profiled element (3) is formed from the elastomer material in a first step, the extruded profiled element (3) is entirely or partly surrounded by a thermoplastic material, the elastomer material that is surrounded by the thermoplastic material is cured, and the thermoplastic material is finally removed again once the elastomer material has been cured.Type: ApplicationFiled: January 13, 2009Publication date: November 4, 2010Applicant: ROBERT BOSCH GMBHInventors: Reiner Lay, Paul Wynen
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Patent number: 7811492Abstract: A process for forming and trimming a part comprises providing a continuous web of polymeric material, thermoforming the continuous web of polymeric material into the desired part, providing a cutter arrangement comprising a blade, providing a platen assembly comprising a closed groove that generally corresponds to the outer shape of the blade and a vacuum system, wherein at least one of the cutter arrangement and the platen assembly is moveable with respect to the at least one other assembly, trimming the part of the continuous web of polymeric material from the remainder of the continuous web of polymeric material via the blade, and removing undesirable trim material formed during the trimming of the part via the vacuum system.Type: GrantFiled: April 5, 2004Date of Patent: October 12, 2010Assignee: Pactiv CorporationInventors: Gary D. Ennis, Ming Lun Ho, David John Claudius, Lee D. Alexander
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Patent number: 7708547Abstract: A method of the type in which a strip of rubber is moved continuously from a rubber-supplier device to a consumer device. During the continuous movement and prior to reaching the consumer device, a portion, referred to as the residue, is taken continuously from the strip of rubber. The residue is taken by continuously cutting the strip of rubber. For example, the supplier device includes upstream storage means for storing the strip of rubber from which the strip is moved toward the extruder, and downstream storage means in which the residue is stored. After the strip of rubber on the upstream storage means has been used up, the upstream and downstream storage means are swapped with each other.Type: GrantFiled: January 3, 2008Date of Patent: May 4, 2010Assignee: Michelin Recherche et Technique S.A.Inventors: Serge Nicolas, Gérard Crosnier, Daniel Goy
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Publication number: 20100038826Abstract: A method and apparatus for forming a sheet are disclosed. A melt is cooled and a sheet is formed on the melt. This sheet has a first thickness. The sheet is then thinned from the first thickness to a second thickness using, for example, a heater or the melt. The cooling may be configured to allow solutes to be trapped in a region of the sheet and this particular sheet may be thinned and the solutes removed. The melt may be, for example, silicon, silicon and germanium, gallium, or gallium nitride.Type: ApplicationFiled: August 11, 2009Publication date: February 18, 2010Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES INC.Inventors: Peter L. Kellerman, Frederick Carlson, Frank Sinclair
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Patent number: 7638077Abstract: A method of making drainage elements from recycled thermoplastic plastics materials comprising the steps of: providing chopped waste plastics to a screw extruder having a screw. In the extruder, the waste is compressed and delivered to a twin-plate agglomerator. One plate is closely adjacent to, and rotates with respect to, the other plate. Between the plates the waste plastics is agglomerated and the mechanical energy imparted by the extruder screw and plates heats the plastics material to about the melting point of the thermoplastic material. Hot noodles of melted plastics material extrudes from an outlet of the plates. The noodles are conveyed to a chute of a compactor funnel which has an outlet disposed closely above an output conveyor belt.Type: GrantFiled: March 16, 2004Date of Patent: December 29, 2009Assignee: Econoplas LimitedInventor: John Gaskarth
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Publication number: 20090102081Abstract: A method of reusing cross-linked plastics wastes or using cross-linked plastics wastes as modifiers is provided. Cross-linked plastic products from various sources and/or wastes thereof are crushed, smashed, and classified according to particle size. By using the wasted cross-linked plastic powder as a modifier of asphalt and resin, the modified material obtains the property of “not melted at high temperature, not brittle at low temperature”. Fine powders of various particle sizes are added into a new base material mixture in a certain proportion to replace an inorganic filler with equivalent or slightly higher volume in the formulation system, such that the performance of the product is not reduced at all, but improved.Type: ApplicationFiled: December 16, 2005Publication date: April 23, 2009Inventor: Heping Zhou
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Patent number: 7335323Abstract: A reclaimed ceramic starting material is produced from scrap generated in a method for producing a cordierite ceramic body. The scrap is an unnecessary part generated in a cutting step of cutting a dried ceramic molded article into a predetermined length or a defective dried ceramic molded article generated in a drying step of drying an extruded ceramic material. The scrap is crushed. From a powder obtaind by crushing, at least particles smaller than the predetermined size are removed to produce a reclaimed powder having a particle size within a predetermined size range. The reclaimed powder is used as a reclaimed ceramic starting material. Instead of crushing, the scrap may be fired at a temperature where a contained binder can burn away to obtain a reclaimed powder. The reclaimed ceramic starting material ensures no deterioration in the quality of a cordierite ceramic body produced therefrom.Type: GrantFiled: January 26, 2004Date of Patent: February 26, 2008Assignee: DENSO CORPORATIONInventor: Kentaro Makino
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Patent number: 7132066Abstract: A method for producing a honeycomb structure using, as a part of a starting material, a recycled raw material recycled from a recovered material which is produced in the production process of the honeycomb structure and originates from the starting material for the honeycomb structure, and further provides the honeycomb structure. The recycled raw material is ground so that it has an average particle diameter of 10–2000 ?m and contains 10% or less by weight of particles having an average particle diameter of 2800 ?m or more.Type: GrantFiled: September 2, 2004Date of Patent: November 7, 2006Assignee: NGK Insulators, Ltd.Inventor: Yasushi Noguchi
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Patent number: 7112294Abstract: This invention provides a production method of a ceramic body that can use waste and defectives generated during a production process. The invention includes a dust removal step of removing dust below a predetermined particle size from granulated powder in a slurry, a molding step of molding the slurry containing granulated powder into a primary molded body, a cutting step of cutting the resulting primary molded body into a non-sintered molded body having a desired shape, a deflocculation step of deflocculating the dust removed in the dust removal step so that at least 50 wt % of particles having a particle size of not greater than 5 ?m are contained, and mixing water to obtain a regenerated slurry, and a step of molding a non-sintered molded body from at least the regenerated slurry so obtained, and sintering it to obtain a ceramic body.Type: GrantFiled: June 3, 2002Date of Patent: September 26, 2006Assignee: Denso CorporationInventor: Hiromi Inada
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Patent number: 7045555Abstract: A regenerated resin composition comprising (I) a molded article pulverized material (Component A) that satisfies conditions (1) that the molded article pulverized material is a pulverized material of a molded article having an aromatic polycarbonate resin content of 30 to 98% by weight, (2) that the pulverized material has a viscosity average molecular weight of 17,000 to 30,000, and (3) that the pulverized material has a wet heat retention ratio of at least 60%, and (II) an aromatic polycarbonate resin (Component B). According to the present invention, there is provided a regenerated resin composition that comprises a pulverized material from a molded article made of an aromatic polycarbonate resin and that is excellent in the property of retaining physical properties for a long period of time and excellent in mechanical strength.Type: GrantFiled: December 22, 2003Date of Patent: May 16, 2006Assignee: Teijin Chemicals Ltd.Inventor: Makoto Takagi
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Patent number: 6860953Abstract: The present invention provides a cushioned floor covering having a backing material formed from waste polymeric material and a blowing agent wherein the blowing agent may be activated either before or after the backing material is adhered to the floor covering. The waste polymeric material includes from about 0 to 40 percent aliphatic polyamide material and is granulated, densified and extruded at a temperature that does not exceed the temperature at which the blowing agent would be activated.Type: GrantFiled: July 21, 2000Date of Patent: March 1, 2005Assignee: Collins & Aikman Floorcoverings, Inc.Inventors: Mark L. Grizzle, Lynn E. Preston, Wallace J. Hammel, Brian S. Randall, Paul D. Evans, Jr.
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Patent number: 6841101Abstract: A method of producing dry processed fiberboards from resin-bonded waste composite wood products, wherein said wood products are chemically treated in a pre-heater unit of a refiner system under super-atmospheric pressure in the presence of steam to disrupt adhesive polymer bonds, formed into fibers in a subsequent disc refiner unit of the refiner system and further processed by a dry process to form fiberboards.Type: GrantFiled: December 4, 2000Date of Patent: January 11, 2005Assignee: Chitnar Hellas S.A.Inventors: Panagiotis Nakos, Eleftheria Athanassiadou, Joao Manuel Aires Coutinho
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Publication number: 20040232577Abstract: An improved apparatus and method for forming a golf ball is described. The method includes utilizing strands of a desired material. The method employs a top, center and bottom plate. The strands are placed over the concave cavities of a lower plate and over the hemispherical protrusions of a center plate. The three plates are then placed in a press, along with a top plate, thereby forming two sets of hemispherical shells. One set of shells remains in the cavities of the top plate, and one set remains in the cavities of the bottom plate. Centers are placed inside the hemispherical shells of the bottom plate. The two sets of shells are then brought together to form a complete core. A cover may be added to complete the formation of a golf ball.Type: ApplicationFiled: May 21, 2003Publication date: November 25, 2004Inventor: William Brum
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Publication number: 20040232578Abstract: To produce filled thermoplastic polymers starting from a waste thermoplastic base material, the base thermoplastic material is fed into a container (1) provided with a device for mixing and stirring (2,3) in which the base thermoplastic material is softened, the required filler is fed into said device and stirring is continued to thoroughly blend filler and softened material, subsequently collecting the softened and filled material from said container and subjecting it to an extrusion or other densification step.Type: ApplicationFiled: June 18, 2004Publication date: November 25, 2004Inventors: Mauro Magni, Giuseppe Delzotto
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Patent number: 6793852Abstract: A system comprising a scavenging blade, a printed wiring board receiving portion, and a movement mechanism adapted to move the scavenging blade and printed wiring board receiving portion relative to each other, and to a method of removing excess fill material comprising providing a printed wiring board having filled holes and at least some excess fill material on a surface of the printed wiring board, providing a system comprising a scavenging blade, positioning the printed wiring board in the system, and causing the scavenging blade to traverse at least a portion of the printed wiring board in a manner that causes the scavenging blade to remove at least a portion of the excess fill material from the printed wiring board.Type: GrantFiled: December 20, 2001Date of Patent: September 21, 2004Assignee: TTM Advanced Circuits, Inc.Inventor: Jesse L. Pedigo
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Publication number: 20040178532Abstract: A method of making a roofing product such as a shingle is provided. One such method includes creating a mixture having at least a polymer and a filler, forming a sheet from the mixture, cooling the sheet, embossing the sheet, forming multiple roofing products from the sheet and bundling at least some of the roofing products together. This method is performed using an automated procedure. Another method of the present invention involves creating a composite roofing product using mold cavities, using a robot to transfer some of the roofing products from some of the mold cavities to a conveying system, and stacking together at least two of the roofing products that have different colors of different surface configurations.Type: ApplicationFiled: June 9, 2003Publication date: September 16, 2004Applicant: EPOCH Composite Products, Inc.Inventors: Randal J. Jolitz, Dennis Dean Carlson, Charles Doyle Ziulkowski
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Patent number: 6790391Abstract: Scrap material having both a thermoplastic polyurethane and a copolymer of ethylene and vinyl alcohol is recycled by blending the scrap material into a thermoplastic polyurethane composition and preparing a barrier membrane from theblended material. The virgin thermoplastic polyurethane and the thermoplastic polyurethane of the scrap material are polymerized using at least about 60 percent by weight, based on the weight of the polyurethane produced, of a polyester diol having a weight average molecular weight of at least about 500 and having from four to five carbon atoms between substantially all of the ester [—O—C(═O)—] groups. The blend material containing the virgin thermoplastic urethane and the scrap material is formed into a layer of a barrier membrane. The resulting membrane has a haze of no more than about 12%.Type: GrantFiled: March 7, 2002Date of Patent: September 14, 2004Assignee: Nike International, Ltd.Inventor: Richard L. Watkins
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Patent number: 6783706Abstract: A method for dry process recycling of mixed (U,Pu)O2 oxide nuclear fuel waste, including a process for making fuel pellets of mixed (U,Pu)O2 oxide, including a dosage and a first mixture (1) of waste in powder form and, if required, of PuO2 and/or UO2 powders, a micronization (2) and a forced sieving (3) of said first mixture, another dosage and a second mixture (4) of the first sieved mixture, of UO2 powders and, if necessary, of the waste powder, pelletizing (6) the second mixture, and sintering (7) the resulting pellets; and a process for pre-treating the waste including pelletizing (20) and sintering (21) the powder waste to form waste pellets, and micronizing (23) the waste pellets to form the desired waste powder designed to be incorporated as waste powder, in the first (1) and/or second mixtures.Type: GrantFiled: July 24, 2001Date of Patent: August 31, 2004Assignee: Belgonucleaire SAInventors: Alain Vandergheynst, Jean Van Vliet, Eduard Pelckmans
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Publication number: 20040142194Abstract: The invention relates to a transparent, biaxially oriented polyester film which comprises at least 80% by weight of thermoplastic polyester and also comprises an amount in the range from 0.05 to 0.5% by weight of a specific pigment system. The invention further relates to a process for producing the film. The film can be used as a packaging film, or for metalizing or ceramic coating, and in applications in the industrial sector, as a substrate for stamping foils.Type: ApplicationFiled: December 18, 2003Publication date: July 22, 2004Inventors: Herbert Peiffer, Martin Mueller-Roosen, Gottfried Hilkert
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Patent number: 6764618Abstract: A process for manufacturing (U,Pu)O2 mixed oxide nuclear fuel pellets. In a first blending operation, PuO2 is mixed with a UO2 powder and/or fuel manufacturing scrap, forming a first blend. The first blend is micronized and sieved to form a conditioned first blend. Non-free-flowing UO2 is selected as a second portion of UO2. The second portion of UO2 is mechanically granulated to form granulated free-flowing UO2. In a second blending operation, the conditioned first blend is further mixed with the granulated free-flowing UO2 and possibly scrap. Lubricants and/or poreformers are added. The blend is pelletized and sintered. During granulation, the non free-flowing UO2 is compressed to form tablets. The tablets are then crushed until a free-flowing crushed material has been formed. At least one portion of this free flowing crushed material is used in the second blending operation.Type: GrantFiled: June 21, 2001Date of Patent: July 20, 2004Assignee: Belgonucleaire SAInventors: Alain Vandergheynst, Jean P. van Vliet, Eduard Pelckmans
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Patent number: 6746309Abstract: Waste water generated by processing a semiconductor is filtered to be cleaned. Removable matters trapped by a first filter film are used as a second filter film. Filtering capciity is maintained by applying an external force such as bubbles to the second filter film. When removable matters are mixed with the filtered water, the filtered water is recirculated again to the tank in which the waste water is stored, and after it is checked that a desired inclusion rate has been reached filtration is started again.Type: GrantFiled: August 16, 2001Date of Patent: June 8, 2004Assignee: Sanyo Electric Co., Ltd.Inventors: Motoyuki Tsuihiji, Hirofumi Iinuma
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Patent number: 6682811Abstract: A reinforced continuous molded article which is equally reinforced in all aspects is suitable for molding into automobile exterior trim. The article comprises at least one thermoplastic, having essentially homogeneously mixed therein about 2% to about 15% by volume reinforcing particles having one or more layers of 0.7 nm-1.2 nm thick platelets, wherein more than about 50% of the reinforcing particles are less than about 20 layers thick. A method of producing reinforced articles comprising these reinforcing particles is also disclosed. Optionally, such articles may have embossed surfaces or may have a decorative film laminated thereto.Type: GrantFiled: September 21, 2001Date of Patent: January 27, 2004Assignee: Magna International of America, Inc.Inventor: Phillip S. Wilson
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Patent number: 6613252Abstract: A method of manufacturing material suitable for the construction of a component of a fuel cell, such as a flow field plate or electrode. Uncured resin impregnated flexible graphite sheet is ground into particles. Without re-expanding the particles, and without adding further resin to the particles, the particles are molded into the form of the desired material. The material is then cured. Additives may be mixed with the particles to improve the properties of the material.Type: GrantFiled: June 1, 2001Date of Patent: September 2, 2003Assignee: Advanced Energy Technology Inc.Inventors: Julian Norley, Michael Lee Warddrip, Daniel Witold Krassowski, Robert Angelo Mercuri
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Patent number: 6503424Abstract: A multicolored, patterned floor covering is disclosed along with a method for its manufacture. The floor covering is made of a sheeting which has a first color, and a granular material dyed differently from the sheeting which is embedded in the sheeting along at least in the area of the top side. The sheeting and the granular material consist of cross-linkable, elastomeric materials, the granular material comprising particles which have at least two subregions dyed differently from each other and from the sheeting. The quantity and color of the fractions of each component as selected so that the mixed color resulting from an homogeneous intermixing of all the components contained in the floor covering agrees with the first color.Type: GrantFiled: January 31, 2001Date of Patent: January 7, 2003Assignee: Firma Carl FreudenbergInventors: Gerhard Graab, Klaus Heckel, Dieter Rischer, Thorsten Nahe, Helmut Grünhag
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Method of making a stretch/blow molded article (bottle) with an integral projection such as a handle
Publication number: 20020171161Abstract: The method involves making a hollow blow molded thermoplastic article having an integral handle. An unblown preform of polyethylene terephthalate (PET) is inserted into a blow mold and thereafter stretched by a stretch rod. Blow gas is then injected into the interior of the preform when the blow mold is closed and the preform is at a stretch temperature. After the preform is blown into the shape of the bottle in the mold, blow gas is discharged from the stretch rod onto an interior wall surface where the handle is to be formed. Movable mold segments are then advanced within the blow mold from a first retracted position to a second position thereby compressing an interior wall surface of the article into contact with a facing interior wall surface of the bottle to bond the surfaces at an elevated temperature and form an integral handle extending from the exterior wall of the blow molded article.Type: ApplicationFiled: May 21, 2001Publication date: November 21, 2002Applicant: Sabel Plastechs Inc.Inventor: Samuel L. Belcher -
Patent number: 6454971Abstract: In a process for producing tiles, the waste material is ground to a reduced size, ferrous metals are removed from the waste material, the waste material is mixed with a binder to form a mixture after grinding, and the mixture is molded to form the tiles. The binder includes magnesium oxide, a regulating agent for accelerating the hardening of the magnesium oxide, a modifying agent selected from a water-reducing agent, a water-repellent agent, a water-resistant enhancing agent, and an active agent which can react with excess magnesium ions in the binder to form an insoluble magnesium salt, and a degrading agent for degrading heavy metal toxic substances contained in the waste material.Type: GrantFiled: September 17, 2001Date of Patent: September 24, 2002Inventor: Tien-Te Lee
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Publication number: 20020113330Abstract: A system comprising a scavenging blade, a printed wiring board receiving portion, and a movement mechanism adapted to move the scavenging blade and printed wiring board receiving portion relative to each other, and to a method of removing excess fill material comprising providing a printed wiring board having filled holes and at least some excess fill material on a surface of the printed wiring board, providing a system comprising a scavenging blade, positioning the printed wiring board in the system, and causing the scavenging blade to traverse at least a portion of the printed wiring board in a manner that causes the scavenging blade to remove at least a portion of the excess fill material from the printed wiring board.Type: ApplicationFiled: December 20, 2001Publication date: August 22, 2002Inventor: Jesse L. Pedigo
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Patent number: 6325952Abstract: A machine for continuously making gaskets and similar flat products. Sheet gasket material is fed from a roll and through tooling that successively: cuts the outline, separates the center scrap, then separates the gaskets from the remaining sheet stock waste. The cutting tool rotates. The center scrap and the gaskets may be removed by rotating tooling or by vacuum and air pressure, respectively. Design and fabrication of such a machine, especially the cutting roller, is made possible by state of the art CAD software.Type: GrantFiled: November 18, 1999Date of Patent: December 4, 2001Inventors: James K. Jarrett, Michael A. Rathbone
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Patent number: 6296791Abstract: A process for producing Mn—Zn ferrite is disclosed, which enables regeneration and reuse of scraps of a sintered product. The process comprises reusing a powder obtained by milling the sintered product of Mn—Zn ferrite, subjecting the powder to a component adjustment so as to have a composition of 44.0 to 50.0 mol % of Fe2O3, 4.0 to 26.5 mol % of ZnO, 0.1 to 8.0 mol % of at least one member selected from the group consisting of TiO2 and SnO2, and the remainder being MnO, and optionally 0.1 to 16.0 mol % of CuO, pressing the resulting mixed powder after the component adjustment, and then sintered a green compact.Type: GrantFiled: April 3, 2000Date of Patent: October 2, 2001Assignee: Minebea Co., Ltd.Inventors: Osamu Kobayashi, Osamu Yamada, Koji Honda, Shunji Kawasaki
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Patent number: 6296035Abstract: Apparatus is disclosed for removing a coating from synthetic resin products, such as an automobile bumper, to obtain improved coating removal rate and improved productivity. A resin material having a coating applied thereto is rolled between a resin-side roll and a coating-side roll which rotate at different peripheral speeds. A shear stress is applied to the interface between the resin material and the coating, thereby removing the coating from the resin material. Pressing means press the coating-side roll towards the resin-side roll with a predetermined force. The resin-side roll and the coating-side roll apply a normally fixed shear stress between the resin material and the coating, ensuring stable coating removal and improved productivity.Type: GrantFiled: March 27, 2000Date of Patent: October 2, 2001Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Hiroshi Yamamoto, Toshikazu Watanabe