Controlling Rate Of Movement Of Molding Material Or Its Support In A Continuous Process Patents (Class 264/40.7)
  • Patent number: 9440388
    Abstract: A molding machine is provided with a display section with a touchpanel. A first storage section of a storage device is stored with molding conditions corresponding to molded articles each affixed with identification information. A second storage section is stored with image data on the molded articles each affixed with identification information. A third storage section is stored with memo information corresponding to the molded articles each affixed with identification information. When an image selection switch section on the display section is operated, the screen is changed to an image list screen and a plurality of images called up from the second storage section are listed. If one of these images is touched, the screen is changed to a detail display screen.
    Type: Grant
    Filed: February 6, 2013
    Date of Patent: September 13, 2016
    Assignee: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventor: Takeshi Nagami
  • Patent number: 9415548
    Abstract: A feeding apparatus for forming 3D object includes a frame structure, a transmission set, an actuator, a swing unit and a controller having a sensor. The feeding apparatus is arranged on a 3D printer equipped with printing mechanism and a filament spool. When the filament is fed into a passageway of the frame structure to push the swing unit, the sensor senses the displacement of swing unit to generate a sensing signal. The controller controls the actuator to drive the transmission set according to the sensing signal, whereby the wire can be smoothly fed into the printing mechanism.
    Type: Grant
    Filed: December 4, 2014
    Date of Patent: August 16, 2016
    Assignees: XYZPRINTING, INC., KINPO ELECTRONICS, INC., CAL-COMP ELECTRONICS & COMMUNICATIONS COMPANY LIMITED
    Inventors: Yang-Teh Lee, Yi-Chin Tang
  • Patent number: 9333674
    Abstract: The present invention provides kneading/extruding equipment capable of stable operation by keeping the pressure of kneaded material before a first-stage gear pump in steady operation (molding) and preventing fluctuation of the pressure of kneaded material before the first-stage gear pump constant from largely affecting the pressure of kneaded material before a latter-stage gear pump at start-up or upon change of production rate, and thus capable of responding to an increase in production rate while securing a high-quality molded product, and an operation control method thereof. The kneading/extruding equipment comprises: a rotational speed feedback control unit for a first gear pump, which feedback-controls the rotational speed of the first gear pump, and a rotational speed feedforward control unit for a second gear pump, which feedforward-controls the rotational speed of the second gear pump.
    Type: Grant
    Filed: February 5, 2013
    Date of Patent: May 10, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Shinichi Asagiri, Satoshi Abe, Shin Iwasaki, Yoshinori Kuroda, Kazuo Iritani, Kayoko Minami
  • Publication number: 20150143696
    Abstract: An apparatus for assembling blade sections for forming a blade is provided. The apparatus comprises at least two members (1, 2) movable with respect to each other, said members having respective opposing surfaces (2A, 2B) forming a pressing space for pressing outer surfaces of preassembled blade sections in a transition between the sections.
    Type: Application
    Filed: May 28, 2013
    Publication date: May 28, 2015
    Applicant: youWINenergy GmbH
    Inventor: Rolf Rohden
  • Patent number: 9039948
    Abstract: The invention relates to a method and a device for producing and treating plastic pellets. According to said method, a melt of the plastic material is granulated to give pellets, the pellets are cooled in a cooling fluid, the pellets are separated from the cooling fluid and the pellets are crystallized. The device according to the invention is characterized by comprising a control unit which monitors the crystallization step and controls the method in such a manner that, in case of a disturbance of crystallization, the pellets are supplied to an intermediate storage alter separation of the pellets from the cooling fluid and, as soon as the disturbance is removed, the pellets temporarily stored in the intermediate storage are supplied to crystallization and are crystallized.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: May 26, 2015
    Assignees: Rieter Automatik GMBH, Buhler Thermal Processes AG
    Inventors: Frank Glöckner, Fernando Eusebio, Brent Allen Culbert, Franziska Morganti
  • Publication number: 20150115491
    Abstract: A method and a machine account for changes in material properties of molten plastic material during an injection run. A change in a control signal is calculated by a controller during the injection molding run. If the change in the control signal indicates a change in material flowability, the controller alters a target injection pressure to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.
    Type: Application
    Filed: July 31, 2014
    Publication date: April 30, 2015
    Inventors: Gene Michael ALTONEN, Kimberly Nichole McCONNELL, Vincent Sean BREIDENBACH, Milko Georgiev GERGOV
  • Patent number: 9011737
    Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one die forming line and one pelletizing (cutter) line. A means for controlling individually the mass flow of the PET melt in each of the at least two system lines independently of the other and a means for forming the PET objects from the PET melt. The control scheme is a combination of a feed forward system as well as a feedback loop. The entire control scheme is part of the overall system PLC. The fine tuning of the pressure at the outlet of the die forming loop is controllers to less than +/?1 bar to obtain maximum control of formed part.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: April 21, 2015
    Assignee: Chemlink Capital Ltd.
    Inventors: Nicholas P. Barakat, William Karszes
  • Publication number: 20150097309
    Abstract: A process for making a tufted article from a thermoplastic material comprises controlling injection pressure according to a pressure-dominated algorithm including detecting at least 100 melt-pressure measurements per second upstream a front end of a mold cavity. An apparatus comprises a pressure-control mechanism for monitoring and adjusting an injection pressure according to the pressure-dominated algorithm, wherein the pressure-control mechanism comprises at least one high-frequency pressure sensor located upstream the mold cavity's front end.
    Type: Application
    Filed: October 4, 2013
    Publication date: April 9, 2015
    Applicant: The Procter & Gamble Company
    Inventors: Matthew Lloyd NEWMAN, Gene Michael ALTONEN, Casey Joseph GUSTAFSON
  • Patent number: 8998600
    Abstract: Improved apparatus for in-situ forming of polymeric materials. During formation, the polymeric materials can be applied to horizontal or inclined surfaces such as roofs. The improved apparatus is automatically controlled and laser guided.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: April 7, 2015
    Inventor: Jimmy D. Lee
  • Publication number: 20150091200
    Abstract: This document describes techniques and apparatuses for smooth 3D printing using multi-stage filaments. These techniques are capable of creating smoother surfaces than many current techniques. In some cases, the techniques determine a portion of a surface of a 3D object that includes, or will include, a printing artifact or is otherwise not smooth, and then applies multi-stage filaments to provide a smoothing surface over that portion.
    Type: Application
    Filed: September 30, 2013
    Publication date: April 2, 2015
    Applicant: Adobe Systems Incorporated
    Inventor: Radomir Mech
  • Publication number: 20150084222
    Abstract: An apparatus for forming an object by an additive process, commonly referred to as 3-D printing, is provided. The apparatus includes a filament comprising a series of irregularities along the length of the filament, a nozzle depositing a layer of melted material onto a surface and a feeder feeding the filament to the nozzle. A heating element melts the filament and a controller controls the position of the nozzle in a plane to control the configuration of the layer of melted material deposited by the nozzle. Additionally, a method for forming polymer filament used in 3-D printing devices is also provided. The method includes the steps of melting a polymer, selecting an extrusion characteristic calculated to induce a polymer flow instability and extruding the melted polymer using the selected extrusion characteristic to produce an extrusion having distortions created by the polymer flow instability.
    Type: Application
    Filed: September 24, 2014
    Publication date: March 26, 2015
    Inventors: Stephen F. Heston, Anna Totaro
  • Patent number: 8980146
    Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters an injection pressure to ensure that molten plastic material fills a mold cavity within a correct amount of time to prevent part flaws such as short shots or flashing.
    Type: Grant
    Filed: February 10, 2014
    Date of Patent: March 17, 2015
    Assignee: iMFLUX, Inc.
    Inventors: Gene Michael Altonen, Kimberly Nichole McConnell, Vincent Sean Breidenbach, Milko Georgiev Gergov
  • Patent number: 8956559
    Abstract: According to a fabrication method, an extruded tubular member HA is formed, using an extrusion die 23 which has an extrusion orifice 25 having an opening-side inner circumferential surface 25a having a circular section and a core-side die 26 disposed concentrically with the extrusion orifice 25, by extruding a tube material through an extrusion passage 27 defined between the opening-side inner circumferential surface 25 and a core-side outer circumferential surface 26d of the core-side die 26. As this occurs, a bent configuration is given to the extruded tubular member HA by changing contact areas where the tube material contacts the opening-side inner circumferential surface 25a and the core-side outer circumferential surface 26d in a circumferential direction so as to set velocities at which the tube material is extruded to different values in the circumferential direction by controlling the position of the core die 26 in rotating and axial directions relative to the extrusion orifice 25.
    Type: Grant
    Filed: October 25, 2010
    Date of Patent: February 17, 2015
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Yoji Kimura, Kyohei Sato, Hiroshi Yamaguchi, Yukio Miura
  • Publication number: 20150042003
    Abstract: A method for injection molding of thermoplastic pole parts utilizes a mold to fix at least one vacuum interrupter and contact terminals during a molding process. At least one injection opening or gate for injection of thermoplastic material is formed into the mold. The mold is applied with multiple injection openings at least along its long axis, for injection of hot thermoplastic material, and the injection openings or gates can be steered in such a way that they inject thermoplastic material simultaneously or with a defined time dependent injection pattern. This process alleviates the issue of a pressure gradient along the long axis of the molded pole part, shortens process times, and achieves a homogenous dissipation of material during the molding process.
    Type: Application
    Filed: October 23, 2014
    Publication date: February 12, 2015
    Applicant: ABB Technology AG
    Inventors: Arne KLASKA, Dietmar GENTSCH, Dariusz ENGELKEBEDNAROWSKI, Lukasz MALINOWSKI, Wenkai SHANG
  • Publication number: 20150035188
    Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters an injection pressure to ensure that molten plastic material fills a mold cavity within a correct amount of time to prevent part flaws such as short shots or flashing.
    Type: Application
    Filed: February 10, 2014
    Publication date: February 5, 2015
    Applicant: The Procter & Gamble Company
    Inventors: Gene Michael ALTONEN, Kimberly Nichole McCONNELL, Vincent Sean BREIDENBACH, Milko Georgiev GERGOV
  • Publication number: 20150035189
    Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.
    Type: Application
    Filed: July 31, 2014
    Publication date: February 5, 2015
    Inventors: Gene Michael ALTONEN, Kimberly Nichole McCONNELL, Vincent Sean BREIDENBACH, Milko Georgiev GERGOV
  • Publication number: 20150035190
    Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.
    Type: Application
    Filed: July 31, 2014
    Publication date: February 5, 2015
    Inventors: Gene Michael ALTONEN, Kimberly Nichole McCONNELL, Vincent Sean BREIDENBACH, Milko Georgiev GERGOV
  • Patent number: 8940202
    Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.
    Type: Grant
    Filed: March 21, 2014
    Date of Patent: January 27, 2015
    Assignee: Mold-Masters (2007) Limited
    Inventors: Bruce Catoen, Scott Gammon
  • Publication number: 20150014878
    Abstract: At a filling termination stage when performing multi-layer molding by means of a hot runner nozzle, an intermediate layer in a multi-layer molded article is prevented from being formed in a shape causing the intermediate layer to enter into a sprue in a portion of a mold cavity in a mold corresponding to the sprue. The multi-layer molded article with no intermediate layer being exposed in a sprue cut portion can be therefore obtained. In this manner, a diameter of a discharge port opening and closing mechanism part for opening and closing the resin discharge ports in the shut pin is made different from a diameter of a nozzle gate opening and closing mechanism part configured of the projection for pushing out the molten resin in the nozzle gate.
    Type: Application
    Filed: June 27, 2014
    Publication date: January 15, 2015
    Inventors: Yasuhiko TAKEUCHI, Minoru YAMAZAKI, Kouichi SHIMIZU
  • Patent number: 8920703
    Abstract: A method for filling at least one cavity of a tool for producing a preform from a melted mass, specifically a cavity of a tool in an injection molding machine, the melted mass being introduced into the cavity under pressure from a plurality of nozzles. According to the method, a sensor is associated with at least one nozzle, the sensor determining the flow of melted mass in the cavity, and the filling process through the nozzles is automatically co-ordinated on the basis of the signals of the sensor.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: December 30, 2014
    Assignee: Priamus System Technologies AG
    Inventors: Christopherus Bader, Guido Schildknecht
  • Publication number: 20140353866
    Abstract: A method and device for operating a drawing line or drawing unit for drawing cables from polymer threads using a plurality of driven drawing rollers. According to the invention, each drawing roller is controlled to a prescribed motion value. To this end, each drawing roller is associated with a separately controllable drive device.
    Type: Application
    Filed: August 20, 2014
    Publication date: December 4, 2014
    Inventors: Rolf SCHROEDER, Michael BREIDERT
  • Patent number: 8882486
    Abstract: To execute a stable pressure control, in a control device for an injection molding machine, a filling/pressure-keeping determining unit determines whether the injection molding machine is performing a pressure keeping operation, an elastic constant identifier acquires, when the filling/pressure-keeping determining unit determines that the pressure keeping operation is in progress, a pressure detection value and a position detection value as operation information of a motor and identifies an elastic constant K based on the acquired pressure detection value and the position detection value, and a pressure-control control-parameter setting unit calculates a proportional gain Ka of a pressure controller such that a product of the proportional gain Ka of the pressure controller and the elastic constant K is smaller than a speed control bandwidth ?sc of a speed controller, and sets the calculated proportional gain Ka to the pressure controller.
    Type: Grant
    Filed: August 1, 2011
    Date of Patent: November 11, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Koichiro Ueda, Kiyoshi Hasegawa, Hidemasa Ogi, Yukihiko Kobayashi
  • Patent number: 8877105
    Abstract: A process for manufacturing an elastomeric tire component includes the steps of a) preparing an elongated element including a cross-linkable elastomeric material by feeding it to an extruding device having a plurality of units, each having a respective thermal inertia, and b) delivering the elongated element onto a building support, and further includes at least one non-productive step of c) submitting at least one of the units of the extruding device to a thermal transition selected from heating or cooling, substantially reducing the risk of scorching during the thermal transition from and to the non-productive step ranking the units according to their thermal inertia and heating the units starting with the top-ranked unit sequentially to the bottom-ranked unit to reach the respective working temperature or cooling the units starting from the maximum working temperature unit sequentially to the minimum working temperature unit to reach the respective non-working temperature.
    Type: Grant
    Filed: October 8, 2004
    Date of Patent: November 4, 2014
    Assignee: Pirelli Tyre S.p.A.
    Inventors: Francesco D'Oria, Enrico Sabbatani, Maurizio Marchini
  • Patent number: 8870560
    Abstract: A NdFeB sintered magnet production system including: a first weight unit for measuring the mold weight when the alloy powder is not yet filled; a guide attachment unit to extend the mold cavity with a guide to form a supply cavity with a predetermined volume; a powder supply unit for supplying the alloy powder into the supply cavity so that the alloy powder volume is equal to the supply cavity capacity; a filling unit for pressing the alloy powder contained in the supply cavity into the mold cavity to densify the alloy powder to the filling density; a second weight unit for measuring the mold weight after being filled with the alloy powder; and a controlling unit for computing the alloy powder weight filled into the mold cavity based on the difference between the measurement value from each of the first weight unit and the second weight unit.
    Type: Grant
    Filed: May 9, 2011
    Date of Patent: October 28, 2014
    Assignee: Intermetallics Co., Ltd.
    Inventor: Shinichi Hayashi
  • Publication number: 20140312520
    Abstract: Disclosed herein, amongst other things, is a control structure for a molding system (900). The control structure includes a controller (106, 934) and a valve actuator (104) for positioning a valve member (102) of a valve (101) for regulating flow of molding material in the molding system (900), wherein the controller (106, 934) is configured to monitor an operating parameter of the valve actuator (104) for indirectly appreciating an indication of a molding parameter of the molding system (900).
    Type: Application
    Filed: November 16, 2012
    Publication date: October 23, 2014
    Inventors: Douglas James Weatherall, Robert Domodossola, Joachim Johannes Niewels, Ruud Maria Theodorus Luijs, Sean Farshid Sanjabi
  • Publication number: 20140306365
    Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold having a plurality of cavities to produce a plurality of multi-layer polymeric articles each having a consistent coverage of an interior core layer are disclosed herein. In an example method, a flow rate of a first skin material into a cavity is individually controlled for each cavity before initiation of co-injection of a second core material into the cavity, which may address inconsistent interior core layer coverage for articles from different cavities.
    Type: Application
    Filed: March 13, 2014
    Publication date: October 16, 2014
    Applicant: KORTEC, INC.
    Inventors: John Duffy, Scott Hickey
  • Publication number: 20140300019
    Abstract: A method and apparatus for performing an injection molding cycle comprising drivably interconnecting a valve pin to an electric motor actuator and controllably operating the electric motor to drive the valve pin at one or more reduced rates of upstream or downstream travel based on either detection of the position of the pin or actuator or on a preselected length of time at which to drive the valve pin.
    Type: Application
    Filed: June 23, 2014
    Publication date: October 9, 2014
    Inventors: Mark Moss, Vito Galati
  • Publication number: 20140284834
    Abstract: A novel universal main feeder is described for cutting the large items into smaller items before they are fed into the feeder, hopper of the extruder. The sensor based control and the cutting device based resizing and quantity control enables a non-clog and smoother operation for recycling or waste management. The unique design of interchangeable cutting device enables the user to fit the pertinent cutting device blade, knives, shredders or hummer mills.
    Type: Application
    Filed: March 23, 2013
    Publication date: September 25, 2014
    Applicant: King Abdulaziz City for Science and Technology (KACST)
    Inventor: FARES D. ALSEWAILEM
  • Publication number: 20140264992
    Abstract: A method of forming an oral product includes extruding a mixture, conveying the extruded mixture through one or more pairs of forming rollers, and cutting the extruded mixture into one or more oral products. The mixture can include polymer and at least one flavorant, sweetener, active ingredient, or combination thereof. The extruded mixture forms an extrudate having a predetermined cross-sectional shape. The one or more pairs of forming rollers abut to define a passage there between as each forming roller rotates. The passage has a cross-sectional shape corresponding to the predetermined cross-sectional shape. The method can be performed using a machine including an extruder, one or more pairs of forming rollers, and a cutting device.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Inventors: Carl Gregory Miller, Charles Lester Dendy, Jeremy J. Straight, Gregory James Griscik
  • Publication number: 20140265040
    Abstract: An additive manufacturing system that retains a print head for printing a three-dimensional part in a layer-by-layer manner using an additive manufacturing technique, where the retained print head is configured to receive a consumable material, melt the consumable material, and extrude the molten material. The system also includes a velocimetry assembly configured to determine flow rates of the molten material, and a controller assembly configured to manage the extrusion of the molten material from the print head, and to receive signals from the velocimetry assembly relating to the determined flow rates.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: Stratasys, Inc.
    Inventor: J. Samuel Batchelder
  • Publication number: 20140252668
    Abstract: An apparatus (100) for performing a multi-layer construction method using cementitious material has a reservoir (4) for containing cementitious material. The reservoir (4) is coupled to a print head (6) with a delivery nozzle (13). The delivery nozzle (13) can be moved by a robotic arm assembly (1) to index the nozzle (13) along a predetermined path. Flow of the cementitious material from the reservoir (4) to the nozzle (13) and to extrude the material out of the nozzle (13) is controlled in conjunction with indexing of the nozzle (13). A support material, an accelerating agent and a cartilage material may also be deposited from the print head (6).
    Type: Application
    Filed: October 31, 2012
    Publication date: September 11, 2014
    Applicant: LOUGHBOROUGH UNIVERSITY
    Inventors: Simon Austin, Richard Andrew Buswell, Sungwoo Lim, John Webster
  • Publication number: 20140210120
    Abstract: In a process for producing regenerated cellulose fibers, in which particles of a flame-retardant solid are incorporated into the fiber, the particles are placed into a mold, the dimension of which in a major axis of the particle is greater than in the two orthogonal minor axes of the particle, and the major axes of the particles in the fiber are aligned in a preferential direction parallel to the spinning direction thereof
    Type: Application
    Filed: May 14, 2012
    Publication date: July 31, 2014
    Applicant: Glanzstoff Bohemia S.R.O.
    Inventors: Bernhard Mueller, Martin Gebert-Germ
  • Patent number: 8784712
    Abstract: A process for making a polyurethane, comprising reacting a multifunctional isocyanate, a polyol and, optionally, a chain extender, wherein at least two reagents selected from the isocyanate, the polyol, the chain extender, any mixture thereof and any pre-polymer formed therefrom, are intensively mixed prior to being reactively extruded, to form a polyurethane having a predetermined stoichiometry and thermal history. The polyurethanes obtained by such a process are of highly consistent composition and are, thus, especially suitable for use in the medical device industry.
    Type: Grant
    Filed: July 30, 2001
    Date of Patent: July 22, 2014
    Assignee: Ranier Limited
    Inventors: Geoffrey Thomas Andrews, Anthony Francis Johnson
  • Publication number: 20140191433
    Abstract: In a method for discharging a volume flow consisting of successive drops to produce a three-dimensional object of solidifiable material present in a fluid phase, the fluid phase of the material is introduced into a material storage means. A pressure (p) is applied to the fluid phase, in order to discharge the material in drops out of a cyclable outlet opening to build up the three-dimensional object in a construction chamber. A method is provided for achieving a constant, discontinuous volume flow by the pressure (p) being regulated via a closed-loop control in the event of a change in the viscosity of the fluid phase of the material, while maintaining the other process parameters, to achieve a predetermined drop size. The pressure is applied by a conveying element, the average displacement velocity of the conveying element per discharged drop being converted as a measured variable into the control variable for the closed-loop control.
    Type: Application
    Filed: March 11, 2014
    Publication date: July 10, 2014
    Applicant: Arburg GmbH + Co. KG
    Inventors: Herbert KRAIBÜHLER, Eberhard DUFFNER, Oliver KESSLING
  • Patent number: 8747725
    Abstract: A blow head for production of a multilayer blown film with at least two plastic layers has melt guide areas, which are traversed in succession in the direction of flow (z) of the melt, including feed lines to at least two individual gaps for guiding an individual stream, and an annular gap for combining of the film composite. At least one thermocouple is arranged on at least one flow path of at least one individual stream before the stream reaches the annular gap.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: June 10, 2014
    Assignee: Windmoeller & Hoelscher KG
    Inventors: Ansgar Avermeyer, Klemens Sensen, Martin Backmann
  • Patent number: 8715547
    Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: May 6, 2014
    Assignee: Mold-Masters (2007) Limited
    Inventors: Bruce Catoen, Scott Gammon
  • Publication number: 20140117575
    Abstract: An extruder or other tool head of a three-dimensional printer is instrumented to detect contact force against the extruder, such as by a build platform or an object being fabricated. The tool head may also be instrumented to detect deflection forces and the like acting on the tool that might indicate an operating error. The resulting feedback data can be used in a variety of ways to control operation of the three-dimensional printer during fabrication or diagnostics.
    Type: Application
    Filed: October 29, 2013
    Publication date: May 1, 2014
    Applicant: MakerBot Industries, LLC
    Inventors: Aljosa Kemperle, Filipp Gelman, Peter Joseph Schmehl
  • Patent number: 8709313
    Abstract: A method and apparatus for feeding a polyurethane mixture suitable to form a thermally insulating layer inside hollow bodies, such as hollow walls of a refrigerator cabinet, freezer, display counter or insulating panel. A polyurethane mixture resulting from chemically reactive components, supplied by a high-pressure mixing device, is injected into a cavity of a hollow body extending in a horizontal plain. The mixture is injected at a first flow-rate and a first injection speed, to be poured into a first deposition zone farthest from the injection point. Subsequently, the flow-rate and the injection speed of the polyurethane mixture are gradually reduced in a controlled manner, to be poured in successive deposition zones towards the injection point of the polyurethane mixture, along a distribution strip, allowing the injected mixture to spread out throughout the cavity of the hollow body along isometric expansion lines.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: April 29, 2014
    Assignee: Afros S.p.A.
    Inventors: Carlo Fiorentini, Maurizio Corti
  • Patent number: 8679383
    Abstract: A method of determining a residence time distribution comprises mixing a molding batch (104) and a tracer (105), wherein the tracer has a ferroelectric curie temperature above 120° C., and transmitting the mixture through a capacitor (107). Further, the method comprises measuring a capacitance of the capacitor, and determining a residence time distribution based on the measured capacitance. In particular, the ferroelectric curie temperature of the tracer may be above 150° C. and preferably the ferroelectric curie temperature of the tracer is above 200° C.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: March 25, 2014
    Assignee: Montanuniversitaet Leoben
    Inventors: Wolfgang Reinberger, Beatrix Lederer
  • Patent number: 8651846
    Abstract: A reference physical quantity and a current physical quantity are successively compared with each other in association with an elapsed time during which a moving part operates or an operating position of the moving part, and a deviation of the physical quantity is determined. An average of absolute values of the determined deviations of the physical quantities is calculated, and a threshold corresponding to the elapsed time during which the moving part operates or the operating position of the moving part is calculated such that the threshold increases as the calculated absolute value increases. Abnormality is detected if the calculated threshold is exceeded by the determined deviation of the physical quantity.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: February 18, 2014
    Assignee: Fanuc Corporation
    Inventors: Junpei Maruyama, Minoru Kobayashi
  • Patent number: 8636495
    Abstract: A movable unit in an injection molding machine is started to operate and the current physical quantity and the current time (or current position of the movable unit) are detected. The current physical quantity is stored as a reference physical quantity in association with the elapsed time of operation of the movable unit (or position of the movable unit). A deviation of the current physical quantity from the reference physical quantity is calculated and stored, a distribution index value is then calculated from the physical quantity deviations in the first to n-th cycles, and a threshold value is determined from the distribution index value. When the deviation exceeds the threshold value, alarm processing is performed.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: January 28, 2014
    Assignee: Fanuc Corporation
    Inventors: Junpei Maruyama, Minoru Kobayashi
  • Patent number: 8620614
    Abstract: Methods and apparatus are described for characterizing the temporal-spatial properties of a dynamic fluid front within a mold space while the mold space is being filled with fluid. A method includes providing a mold defining a mold space and having one or more openings into the mold space; heating a plurality of temperature sensors that extend into the mold space; injecting a fluid into the mold space through the openings, the fluid experiencing a dynamic fluid front while filling the mold space with the fluid; and characterizing temporal-spatial properties of the dynamic fluid front by monitoring a temperature of each of the plurality of heated temperature sensors while the mold space is being filled with the fluid.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: December 31, 2013
    Assignee: UT-Battelle, LLC
    Inventor: Richard L. Battiste
  • Patent number: 8574472
    Abstract: Moulding equipment for the production of plastic parts via the injection of a molten thermoplastic resin, chiefly consisting of a mould (2) which consists of at least two mould halves (3,4), which when closed together produce a cavity (11) and a core (8), wherein at least one mould half or mould part (3 and/or 4) contains at least one moveable mould part (7) with the necessary system to control the movement of the mould part or parts (7) using the active control of the cavity (11) pressure.
    Type: Grant
    Filed: September 15, 2008
    Date of Patent: November 5, 2013
    Assignee: MoMeXx B.V.
    Inventor: Danny van den Boer
  • Patent number: 8568121
    Abstract: An extrusion construction system may include an extrusion nozzle configured to extrude construction material through an outlet onto an external surface, the extrusion nozzle including an excess flow port disposed substantially adjacent an edge of the outlet, an imaging device coupled to the extrusion nozzle, and a controller configured to adjust the rate of material flow through the extrusion nozzle in response to receiving one or more images captured by the imaging device showing excess material being extruded through the excess flow port.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: October 29, 2013
    Assignee: University of Southern California
    Inventor: Behrokh Khoshnevis
  • Patent number: 8557151
    Abstract: A multicolored drinking cup is formed by blow molding a multicolored parison. The parison is formed by feeding the outputs of a plurality of controllable rate extruders into an extruding head and varying the flow rates of the extruders in a controlled manner under computer control to produce a parison in which the colors vary in width along the height. The parison is then blow molded to form the container.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: October 15, 2013
    Inventor: Erik Lipson
  • Patent number: 8535582
    Abstract: The present invention relates to a method and molding system (1) for forming a molded plastic article by wireless control. The molding system includes a primary controller (12) that is adapted to engage in wireless communications with the carriage controller (45) of one or more self-propelled carriages (15). Each carriage (15) includes a carriage location indicator (62) that determines the location of the carriage, which is transmitted substantially continuously to the carriage controller (45), and then communicated substantially continuously and wirelessly from the carriage controller to the primary controller (12). The primary controller (12) wirelessly communicates position directives (e.g., a polymer introduction station position directive) to each carriage controller (45), which correspondingly provides operational position instructions to each carriage's respective propulsion system (30), so as to re-position at least one carriage.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: September 17, 2013
    Assignee: LRM Industries International, Inc.
    Inventors: Donald Polk, Dale E. Polk, Jr.
  • Patent number: 8529240
    Abstract: An additive three-dimensional fabrication process is improved by controlling deposition rate to obtain surface textures or other surface features below the nominal processing resolution of fabrication hardware. Sub-resolution information may be obtained, for example, from express metadata (such as for surface texture), or by interpolating data from a source digital model.
    Type: Grant
    Filed: July 5, 2011
    Date of Patent: September 10, 2013
    Assignee: MakerBot Industries, LLC
    Inventor: Adam Mayer
  • Patent number: 8529823
    Abstract: A method of determining an offset between an imprint template and a substrate using an alignment grating on the imprint template and an alignment grating on the substrate is disclosed. The method includes bringing the imprint template alignment grating and the substrate alignment grating sufficiently close together such that they form a composite grating, directing an alignment radiation beam at the composite grating while modulating the relative position of the imprint template and the substrate, detecting the intensity of alignment radiation which is reflected from the composite grating, and determining the offset by analyzing modulation of the detected intensity.
    Type: Grant
    Filed: September 27, 2010
    Date of Patent: September 10, 2013
    Assignee: ASML Netherlands B.V.
    Inventors: Arie Jeffrey Den Boef, Vadim Yevgenyevich Banine, Andre Bernardus Jeunink, Sander Frederik Wuister, Yvonne Wendela Kruijt-Stegeman
  • Publication number: 20130228946
    Abstract: In an embodiment, a process for synchronized embossing of an extensible printed film or of a laminate product including an extensible printed film is disclosed. The process includes pre-heating the film; possible coupling of the pre-heated film with a substrate; passage of the film or of the laminate between an engraved embossing cylinder; and a pressing counter-cylinder, in which the extensible film is subjected to a controlled elongation, in the longitudinal direction only, during the pre-heating step, during which the film is in a thermoplastic state, and said controlled elongation is such as to synchronize the decoration printed on the film with the position of the embossing cylinder.
    Type: Application
    Filed: March 4, 2013
    Publication date: September 5, 2013
    Applicant: RODOLFO COMERIO SRL
    Inventor: Carlo COMERIO
  • Patent number: 8512609
    Abstract: A method for operating a web-processing machine having at least one first driven transport roller (2) that transports a material web (10), at least one second transport roller (4) that transports the material web (10), and at least one treatment unit (8) that treats the web, at least one transport roller (2, 4) comprising a drive device (12, 14), and at least one drive device (12) being controlled by a control device (20), and control of said drive device (12) being accomplished as a function of elongation properties of the material web (10), such that when taking into account the elongation properties of the material web (10), a damping of said elongation properties is also taken into account.
    Type: Grant
    Filed: April 4, 2009
    Date of Patent: August 20, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Holger Schnabel, Stephan Schultze