Controlling Rate Of Movement Of Molding Material Or Its Support In A Continuous Process Patents (Class 264/40.7)
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Publication number: 20080143006Abstract: An injection rate (cm3/sec) of a screw feeder at the time of starting an injection is the largest and the injection rate (cm3/sec) thereof gradually or sequentially decreases until an end of injection so that a temperature of a melted resin reaching the end portion of a cavity decreases within a range where the melted resin is not solidified.Type: ApplicationFiled: December 12, 2007Publication date: June 19, 2008Applicant: HONDA MOTOR CO., LTD.Inventors: Akihiro Honma, Masatoshi Kobayashi, Chiaki Mori, Kouichi Tanizaki
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Publication number: 20080099942Abstract: An automatic computer operated ramping method and system for extrusion coating wire by an extrusion coating system has an extruder that is driven by an extruder motor and a capstan that draws a wire through the extruder and that is driven by a capstan motor. The automatic ramping method and system determines the speed of the capstan motor while monitoring the extruder head pressure of the extruder with a pressure gage, accelerates the speed of the capstan motor and the speed of the extruder motor while continuously monitoring the extruder head pressure so long as the extruder head pressure is below a predetermined limit, and stops the acceleration of the speed of the capstan motor and the speed of the extruder motor when the extruder head pressure exceeds the predetermined pressure limit, and resumes the acceleration when the extruder head pressure is below the predetermined pressure limit until a desired production speed is reached.Type: ApplicationFiled: October 26, 2006Publication date: May 1, 2008Inventors: Yvette M. Shipman, James C. Thomas
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Publication number: 20080088049Abstract: A system for controlling the dimensions of an extrudate exiting an extruder and for compensating for the variations in the extrusion rate of the extruder, expansion rate and rate of travel of the extrudate through sizing devices by changing the speed of an extrudate puller device, includes an extruder which extrudes the extrudate; a conveyor system comprising rollers and a series of sizing devices; a puller device for pulling the extrudate through the sizing devices; and a laser proximity measuring device to assist the system in keeping the desired shape of the extrudate. The laser proximity measuring device includes at least one pair of optical non-contact displacement transducers, a real time processor, and an interactive touch screen display. The transducers emit a laser beam which provides a laser point on the side of the extrudate.Type: ApplicationFiled: October 12, 2007Publication date: April 17, 2008Inventor: David F. Dostal
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Patent number: 7344665Abstract: An apparatus comprising a die having at least one application slot. The slot is in fluid communication with a die cavity. An expansible chamber device is disposed within the die cavity and changes volume in response to changes in pressure within the expansible chamber device. Another aspect of the invention is a method of translating a liquid through a die. A coating die is provided. The die comprises at least one applicator slot in fluid communication with a die cavity. An expansible chamber device is disposed within the cavity. The expansible chamber device is actuated by changes in the fluid pressure within the expansible chamber device. The liquid is translated through the die and delivered from the application slot at intervals corresponding to actuation of the expansible chamber device. Another aspect of the invention is a method for forming a die. An apparatus comprising a die having at least one applicator slot in fluid communication with the die cavity is provided.Type: GrantFiled: October 23, 2002Date of Patent: March 18, 2008Assignee: 3M Innovative Properties CompanyInventors: Mikhail L. Pekurovsky, Joan M. Noyola, Scott L. Ciliske
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Patent number: 7303710Abstract: The present invention relates to an apparatus and a method as well as a system for extruding continuously molded bodies for producing filaments or staple fibers from an extrusion solution, such as a cellulose solution containing water, cellulose and tertiary amine oxide such as N-methylmorpholine N-oxide. In comparison with the methods known from the prior art, profitability can be increased in the production of continuously molded bodies (3) if the extrusion rate v is set to a value v=B·T0.33·10,000·(1/r2). In a system, profitability can be enhanced if the number r of rows is r=[(B/v)·10,000·T0.33]1/2. T is here the fiber titer in T dtex, v the extrusion rate in m/min, r the number of the rows of extrusion duct orifices (12), and B an operational parameter which is not more than 4 and at least 0.5.Type: GrantFiled: April 25, 2001Date of Patent: December 4, 2007Assignee: Zimmer A.G.Inventors: Stefan Zikeli, Friedrich Ecker
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Patent number: 7303701Abstract: A provisional temperature estimating mathematical expression is set in accordance with which plasticizing conditions used as terms are to be multiplied by unknown coefficients. Then, a given number of experiments not smaller than the number of the unknown coefficients are conducted while the plasticizing conditions are varied, so as to acquire various experimental data. The unknown coefficients are converted into known coefficient in accordance with the acquired experimental data so as to provide a complete temperature estimating mathematical expression, on the basis of which a plasticized resin temperature and noise-outlet resin temperature are determined arithmetically.Type: GrantFiled: November 6, 2003Date of Patent: December 4, 2007Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Yoshitoshi Yamagiwa, Takayoshi Shiori, Takashi Terashima, Eiki Iwashita
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Patent number: 7258824Abstract: The invention relates to an injector unit and a method for the control of the injection process into the cavities of injection moulding tools. The novel solution permits the injection of thin-walled injection moulding pieces (76, 77), with both electrically- and hydraulically-driven injector screws. One of the most important features thereof is the active selection of the opening time of the locking system at an optimal pressure in the compression chamber, preferably in the region of the upper half of the compression. The volumetric transfer flow is thus significantly improved in thin-walled injection moulding pieces (76, 77). Above all the melting pressure in the tool, the flow speed and the useful flow path in the cavities are increased.Type: GrantFiled: July 24, 2001Date of Patent: August 21, 2007Assignee: Netstal-Maschinen AGInventor: Andreas Lind
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Patent number: 7241406Abstract: A method of manufacturing a guidewire having a discrete length. The method includes the steps of feeding a first end of a corewire into an extrusion device, gripping the first end of the corewire with a gripping apparatus, and extruding a first extrusion material onto an outer surface of the corewire while the gripping apparatus pulls the corewire through the extrusion device to form an extrusion jacket on the outer surface of the corewire. The corewire has a predetermined length corresponding to a length of the guidewire.Type: GrantFiled: March 3, 2003Date of Patent: July 10, 2007Assignee: Boston Scientific Scimed, Inc.Inventors: Matthew Solar, Richard Acevedo, Eric Welch, Scott Jones
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Patent number: 7217379Abstract: A method for producing a tube section from thermoplastic material, in which a tube section is extruded by means of an extruder which is provided with an extruder die having an inner core, which inner core defines an axial hollow space in the tube section, the tube section coming out of the extruder die downstream of the extruder die being internally cooled by means of an internal cooling member and externally cooled by means of an external cooling device. Immediately after the tube section leaves the extruder die, the internal cooling member brings about internal cooling of the tube. The external cooling device is positioned downstream of the internal cooling member, so that the external cooling of the tube section is brought about after the internal cooling.Type: GrantFiled: February 20, 2004Date of Patent: May 15, 2007Assignee: Wavin B.V.Inventors: Arjan Dirk van Lenthe, Jan Hendrik Prenger, Jan Visscher
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Patent number: 7214049Abstract: A system for controlling nozzle touch force, which is capable of maintaining the touch force relying upon a simple constitution. An electric motor moves the injection unit forward via a spring to bring a nozzle into contact with a metal mold. Further, the spring is compressed to impart a preset nozzle touch force. In the injection/pressure-maintaining step, the screw is driven, and a position/speed detector provided on a servo motor for injecting the resin detects the injection speed at regular intervals. A force produced by the force of inertia of the moving portions such as the injection screw and the pusher plate that move due to the injection operation, is found from the acceleration that is found from the injection speed. The amount of compression of the spring is controlled by varying the rotational position of the motor by an amount corresponding to the force that is found to maintain the nozzle touch force constant.Type: GrantFiled: September 9, 2004Date of Patent: May 8, 2007Assignee: Fanuc LtdInventors: Motohiro Nagaya, Tatsuya Kawasaki, Nobuaki Hashimoto
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Patent number: 7198740Abstract: The invention relates to an injection molding apparatus including a mold block, a nozzle, a gating system and a slug heater. The mold block defines a mold cavity having a mold cavity inlet. The nozzle has a nozzle inlet. The nozzle inlet is fluidically connectable downstream from a melt source. The nozzle inlet is upstream from the mold cavity inlet. A melt flow passage extends from the nozzle inlet to the mold cavity inlet. The gating system includes a valve pin and an actuator. The valve pin is movable between an open position wherein melt flow is permitted into the mold cavity, and a closed position wherein the valve pin blocks the melt flow passage to prevent melt flow into the mold cavity. The actuator is operatively connected to the valve pin to move the valve pin between the open and closed positions.Type: GrantFiled: December 17, 2003Date of Patent: April 3, 2007Assignee: Mold-Masters LimitedInventors: Jobst Gellert, Hans Guenther, Denis Babin, George Olaru
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Patent number: 7195724Abstract: In a method of controlling the feed amount of compounding materials for a compounder-type injection molding machine with a plasticizing unit, an injection unit, receiving plasticized material from the plasticizing unit, and a metering unit for supply of starting material into the plasticizing unit, the volume of a mass stream downstream of the plasticizing unit is ascertained and the metering unit is operated in response to the ascertained volume.Type: GrantFiled: December 16, 2002Date of Patent: March 27, 2007Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Hans Wobbe
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Patent number: 7166245Abstract: Target velocity data D14 specifying injection operation required for a injection cylinder unit is set in advance, the injection operation is performed actually, command data D17 given to the injection cylinder unit during the injection operation and detected velocity data D15 indicating the operation performed by the injection cylinder unit are recorded, correction value data D18 is calculated from a difference between the detected velocity data D15 and the target velocity data D14 to correct the command data D17 of the previous injection operation by using the correction value, auxiliary amplifier command data D19 is generated as the command data for the next injection operation, and the injection cylinder unit is operated by giving the generated auxiliary amplifier command data at the time of the next injection operation.Type: GrantFiled: May 7, 2001Date of Patent: January 23, 2007Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hiroshi Yokoyama, Yuji Kaneko
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Patent number: 7056466Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device.Type: GrantFiled: August 6, 2002Date of Patent: June 6, 2006Assignee: Scimed Life Systems, Inc.Inventors: Lixiao Wang, Jan Weber
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Patent number: 7033158Abstract: An injection screw is rotationally driven by a rotating motor having a stator and a rotor and can be moved by a number of electrical linear motors, linear motor comprising a primary part, which functions as a stator, and a secondary part, which is linearly movable in the axial direction in a screw cylinder to execute the injection function. The primary parts are assembled to form a first housing-like unit and the secondary parts are assembled to form a second housing-like unit which is coupled to the screw for drive purposes. The rotating motor, fixedly connected to the screw in the axial direction, is arranged with its stator fixedly coupled in the axial direction to the secondary housing-like unit.Type: GrantFiled: December 3, 2001Date of Patent: April 25, 2006Assignee: Mannesmann Plastics Machinery GmbHInventors: Klaus Becker, Ralf Ingo Meyer, Robert Weinmann
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Patent number: 7029621Abstract: The invention relates to an apparatus and method for fabricating FRP parts. More specifically, the invention relates to a method for forming FRP parts without the use of forms or molds. According to a preferred embodiment of the present invention, the method for fabricating an FRP part comprises the steps of: programming a readable definition of a part into a machine, wherein the machine moves an extrusion head mounted to the machine in a controlled pattern; and wherein the machine regulates the speed of extrusion from the extrusion head; feeding a fiber reinforcement to the extrusion head of the machine; impregnating the fiber reinforcement with a radiation-initiated resin; extruding the impregnated fiber reinforcement from an orifice in the extrusion head; and exposing the extruded fiber reinforcement to curing radiation.Type: GrantFiled: March 1, 2002Date of Patent: April 18, 2006Inventor: Ernest C. Schroeder
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Patent number: 7018191Abstract: An extrusion control system that controls the cross section and viscosity during extrusion of even hard to control plastics like polyurethane. Cross section, A, is determined by measuring volumetric rate of deliver of melt through a gear pump V/t and the speed of the extrudate at a puller N/t. The cross-section area, A=(V/t)/(N/t), is controlled by controlling the puller speed. Pressure drop across the die, P, and the volume of melt delivered by the gear pump are measured and a term indicative of the viscosity of the melt is determined based on Vs=(KP)/V, Vs being the viscosity and K being a constant dependent on the size and shape of the die orifice. Viscosity variations are compensated by varying heat applied to the melt.Type: GrantFiled: August 13, 2003Date of Patent: March 28, 2006Assignee: Harrel IncorporatedInventor: Holton E. Harris
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Patent number: 7001547Abstract: A method and apparatus are described for coextruding two materials A and B, in which B is extruded on A through a port (3), in which the separating wall between the flows of A and B is formed as a flap closure (4) adapted to act as a non-return valve for the flow of B into A, and further means are provided for extruding B through the port in pulses. The pulses may be effected by opening and closing the closure, by mechanical transmission means or by the effect of imposing pressure difference on the flap (4) by the flows of A and/or B. The pulsing means preferably involves rams (1). The invention is particularly suitable for extruding a low viscosity material B onto a higher viscosity material A, or for making sheets or pipes with alternating segments of differential flexibility, or for coextruding a flow of solid particles with a flow of liquid.Type: GrantFiled: April 11, 2001Date of Patent: February 21, 2006Inventor: Ole-Bendt Rasmussen
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Patent number: 6922608Abstract: An apparatus for producing an extruded film tube and supplying said tube to a collapsing and roller assembly includes a die for extruding a molten material in the form of a tube which is in a molten state below a frost line and in a solid state above the frost line. A blower system supplies and exhausts cooling air to and from an interior portion of the tube, and is regulated by a valve. At least two sensors are provided, one below the frost line for sensing the position of said tube, and one located proximate the tube in a position above said frost line. The upper sensor is used for sensing the position of the tube prior to collapsing and flattening it. A controller receives feedback signals from both sensors and controls operation of the valve.Type: GrantFiled: July 14, 2003Date of Patent: July 26, 2005Inventor: Daniel R. Joseph
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Patent number: 6916165Abstract: The invention relates to a device for determining the operational status of an extruder that is used for the productive of a plastic profile. At least one measuring device for determining the quality of the melt is provided in an adapter part between an extrusion cylinder (3) and an extrusion nozzle (5). An especially exact determination of the extruder state is possible if the measuring device comprises a tube through which melt is continuously drawn off from the adapter part during the measurement and on which at least one pressure is disposed.Type: GrantFiled: October 31, 2000Date of Patent: July 12, 2005Assignee: Technoplast Kunststofftechnik GmbHInventor: Frank Dorninger
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Patent number: 6911166Abstract: A method for injection molding a layer of phase change material around a surface of a plurality of identical motor components or hard disc drive components which includes providing a plurality of motor components or hard disc drive components; placing a motor component or hard disc drive component in a mold cavity of an injection molding machine having a controllable fill rate and a controllable injection pressure; closing said mold cavity; injecting a molten phase change material into said mold cavity at a fill rate and injection pressure; monitoring pressure in the mold cavity; controlling the fill rate of molten phase change material to obtain said motor component or hard disc drive component with the phase change material thereon, having a reproducible resonance spectrum; and repeating the above steps to produce a plurality of motor components or hard disc drive components each having a substantially uniform resonance spectrum.Type: GrantFiled: October 17, 2001Date of Patent: June 28, 2005Assignee: Encap Motor CorporationInventor: Griffith D. Neal
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Patent number: 6905644Abstract: This invention relates to a process and a device for producing components and semi-finished products from synthetic graphite or from ceramic granules, in particular for producing graphite tubes, involving shaping of a material to be mixed preferably containing petroleum coke or graphite granules, by means of an extrusion press (22) or an extruder, wherein the process provides the following steps: a) Pre-pressing the material (20) to be mixed in static or quasi-static manner, flow movements of the material (20) to be mixed being stopped or impeded in such a way that particles previously irregularly arranged in the material to be mixed are initially aligned transversely to the direction of pressing, b) Pressing out of the pre-pressed material (20) to be mixed through an outlet opening (28) of the extrusion press (22) or the extruder in such a way that owing to adjusted flow properties of the material (20) to be mixed, the particles within the pre-compressed material (20) to be mixed realign, starting from theiType: GrantFiled: November 24, 2000Date of Patent: June 14, 2005Assignee: SGL Carbon AGInventors: Holger Müller, Jürgen Künzel, Manfred Schmid
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Patent number: 6905642Abstract: The invention concerns a continuous manufacturing method which consists in producing a blank (E) by extrusion, bringing said blank to a temperature for molecular orientation, passing said blank around a radial expansion mandrel (12); gauging and cooling while subjecting the blank to axial traction. The radial expansion produced on the mandrel (12) is partial so that the internal diameter (B) of the blank (E), when it leaves the mandrel, is less than the nominal internal diameter (D) of the finished tube; performing an additional radial expansion of the blank, up to its nominal diameter, by internal fluid pressure. In permanent operating conditions, the inner surface of the blank (E) is no longer in contact with the mandrel (12).Type: GrantFiled: March 12, 2001Date of Patent: June 14, 2005Assignee: AlphacanInventors: Bernard Prevotat, Guillaume Duval
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Patent number: 6875382Abstract: A process to purge film extrusion systems with at least one extruder for the purpose of changing batches, wherein the speed is changed periodically in at least that part of the extruder in which the material is changed. By considering the mass flow rate of the film extrusion system, advantageous improvements of the process avoid the situation in which the film tears off. To this end, at least one selected guide extruder is operated at a speed which is increased as compared to the normal operation, and at least one selected downstream extruder is operated at a speed that is decreased as compared to the normal operation. Also included are control and operating units and extrusion systems to carry out the process, which include, among other things, the elements necessary for an automated program run of the purging program and the optical display of the parameters of the same.Type: GrantFiled: September 18, 2001Date of Patent: April 5, 2005Assignee: Windmoeller & HoelscherInventors: Reinhard Paetzold, Ulrich Krause
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Patent number: 6866496Abstract: An injection molding machine comprises a pre-pressure addition means 2 adding a pre-pressure B acting in the opposite direction of a molding material pressure A received by a screw 1 to a detection means 3 and/or the screw 1, the detection means 3 detecting the axial pressures A and B of the screw, and a screw movement control means 4 controlling the axial pressure based on a different between the pre-pressure B and the molding material pressure A, wherein the pre-pressure addition means 2 is made non-contact with the direction means 3, a forward and backward driving motor 17 is disposed adjacent to a heating cylinder 10, and a screw connector 21 at the rear end of the screw 1 is spline-connected inside a rotating rotor of a screw rotating motor 12. According to the machine, the molding material pressure received by the screw can be accurately detected without being affected by the wear of the machine so as to properly control the axial pressure of the screw and to make the machine compact.Type: GrantFiled: January 30, 2001Date of Patent: March 15, 2005Assignees: Kabushiki Kaisha Meiki Seisakusho, Nisso Electric Co., Ltd.Inventors: Ryozo Morita, Satoshi Tomita, Tsuyoshi Miyaki, Keijiro Oka, Tokuzou Sekiyama, Hiroshi Shibuya, Satoshi Nishida
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Patent number: 6852257Abstract: The invention is a method for operating an extruder temperature controller. The method can include sensing an actual screw speed for an extruder screw in an extruder barrel. The extruder barrel has at least one heat exchange means. The method can then involve indexing and storing a plurality of screw speeds. Each of the stored screw speeds corresponds to a temperature reset value. Comparing the actual screw speed with each of the stored screw speeds can then be performed. Selecting one of the stored screw speeds can then occur. The selected screw speed is a member of the plurality of stored screw speeds having a value most arithmetically equivalent to the actual screw speed. The step of selecting retrieves the temperature reset value corresponding to the selected, stored screw speed. Generating a control output driver signal to the heat exchange means can occur. The control output driver signal is responsive to the retrieved temperature reset value.Type: GrantFiled: February 8, 2001Date of Patent: February 8, 2005Assignee: Davis-Standard CorporationInventor: Saulius Tomas Eiva
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Patent number: 6849211Abstract: A method is provided are for fabricating a concrete product in a substantially horizontal slip-form casting process, in which method concrete mix is fed into a slip-form mold of a defined cross section moving progressively in the casting process so as to give a concrete product of a desired shape. The input power need of the concrete mix feed and compaction is measured, whereupon the travel resistance of the casting machine is controlled based on the value of a measured process variable. Therefore, quality variations in a slip-form cast product that are caused by changes in the density of the concrete mix and the travel resistance of the casting machine are eliminated.Type: GrantFiled: May 15, 2002Date of Patent: February 1, 2005Assignee: Addtek Research & Development Oy ABInventors: Lassi Järvinen, Arto Lähteenmäki, Aimo Seppänen
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Patent number: 6848895Abstract: A display apparatus of an injection molding apparatus has a plurality of display areas on a screen of a display unit so as to perform a profile display of a molding data profile on an individual area basis. A program memory stores a program for defining a plurality of independent display areas on a screen of a display part, a program for arbitrarily relating the molding data to each of the display areas, a program for setting a display start timing to display the molding data profile related to each of the display areas, and a program for displaying the molding data profile related to each of the display areas on an individual area basis. A display control part controls the display part to display the molding data profile independently in the plurality of display areas on an individual area basis.Type: GrantFiled: October 28, 2002Date of Patent: February 1, 2005Assignee: Sumitomo Heavy Industries, Ltd.Inventors: Toshio Konishi, Susumu Moriwaki
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Publication number: 20040256756Abstract: The present invention consists of a method and apparatus to efficiently coat architectonic moldings made of diverse materials, providing a versatile, and continuous production, where polystyrene stands out from different types of coating materials. The apparatus consists of a leveled table on which the pieces to be coated are placed, aligned to one or more guiding strips, and moved by a two-way drive system. The pieces are introduced into an extrusion chamber, wherein the coating material adheres to them, according to the desired thickness.Type: ApplicationFiled: October 1, 2003Publication date: December 23, 2004Applicant: Coraza Industrial, S.A. De C.V.Inventors: Jorge Enrique Sayago Estrada, Ricardo Laborin Valdez
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Publication number: 20040241386Abstract: A system and method for forming an article from thermoplastic material and fiber. The method includes heating thermoplastic material to form a molten thermoplastic material for blending with the fiber. The molten thermoplastic material is blended with the fibers to form a molten composite material having a concentration of fiber by weight. The molten composite material may then be extruded through dynamic dies to deliver discrete controlled material that is gravitated onto a lower portion of a mold. The lower portion of the mold may be moved in space and time while receiving the flow of composite material to deposit a predetermined quantity of molten composite material thereon conforming to mold cavities of the lower and an upper portion of the mold. The upper portion of the mold may be pressed against the predetermined quantity of molten composite material and closing on the lower portion of the mold to form the article.Type: ApplicationFiled: July 6, 2004Publication date: December 2, 2004Inventors: Dale E. Polk, Dale E. Polk
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Patent number: 6824715Abstract: A method for forming a laminated sheet material from a slurry having a liquid component. The method comprising the steps of: applying the slurry to a substrate in successive layers to form a wet sheet of predetermined thickness; applying at least one of the layers by spattering; removing the wet sheet from the substrate; and drying or curing the wet sheet so as to remove at least a substantial proportion of the liquid component and thereby forming the sheet material.Type: GrantFiled: March 4, 2002Date of Patent: November 30, 2004Assignee: James Hardie Research PTY LimitedInventors: John Sydney Cottier, Greg Brunton, Robert Lyons
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Publication number: 20040232580Abstract: The present invention relates to the process of extruding melt drawing fluoropolymer onto conductor to form insulated conductor at a line speed of at least 533 m/min and having no more than 10 sparks and no more than 2 lumps/13.7 km of insulated conductor under conditions that comprise an adequate process window to allow for these results to be obtained at different conditions within the process window. The invention identifies the critical parameters for achieving this process window, namely melt flow rate of the fluoropolymer, preferably being 30±3 g/10 min, and the melt temperature of the extruding/melt-drawing step, preferably being 393° C.±6° C.Type: ApplicationFiled: April 27, 2004Publication date: November 25, 2004Inventors: Patrick Anthony Defeo, Glenn W. Heffner, Niall D. Mckee, Sundar Kilnagar Venkataraman
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Patent number: 6783710Abstract: Apparatus and method for the production of expandable plastics granulate (C). A plastics melt (A′) is impregnated by a fluid blowing agent (B), which is, at an elevated pressure within a predetermined pressure range, only partly soluble in the melt. The method comprises the following steps: 1. dispersion of the blowing agent in the melt, 2. retaining of the mixture within a predetermined pressure range for a predetermined retention time, 3. cooling of the melt impregnated by the blowing agent to a temperature which is several degrees Celsius above the solidification temperature of the melt, and 4. granulating the cooled mixture.Type: GrantFiled: May 20, 1998Date of Patent: August 31, 2004Assignee: Sulzer Chemtech AGInventor: Andreas Walder
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Patent number: 6780354Abstract: A method employing a casting head having a variably displaceable cavity surface. The casting head comprises a cavity, at least partially formed by plurality of surfaces, including a carrier surface adjacent the cavity, and a variably displaceable drive surface for controlling a pressure of a viscous casting material in a region proximate the carrier surface. In one embodiment of the invention, the casting head further comprises a doctor blade, disposed proximate the carrier surface, forming a gap therebetween for egress of the casting material. In another embodiment of the casting head, the variably displaceable drive surface is comprised of a piston. The piston is actuated by a driver-controlled motor according to a pre-determined displacement program, or according to the level of the casting material in the cavity.Type: GrantFiled: May 29, 2003Date of Patent: August 24, 2004Assignee: The DirectTV Group, Inc.Inventors: Klaus Robinson, Matthew T. Sinnott, Elena Sherman
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Publication number: 20040089964Abstract: A provisional temperature estimating mathematical expression is set in accordance with which plasticizing conditions used as terms are to be multiplied by unknown coefficients. Then, a given number of experiments not smaller than the number of the unknown coefficients are conducted while the plasticizing conditions are varied, so as to acquire various experimental data. The unknown coefficients are converted into known coefficient in accordance with the acquired experimental data so as to provide a complete temperature estimating mathematical expression, on the basis of which a plasticized resin temperature and noise-outlet resin temperature are determined arithmetically.Type: ApplicationFiled: November 6, 2003Publication date: May 13, 2004Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.Inventors: Yoshitoshi Yamagiwa, Takayoshi Shioiri, Takashi Terashima, Eiki Iwashita
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Patent number: 6726863Abstract: A method for producing a tube section from thermoplastic material, in which a tube section is extruded by means of an extruder which is provided with an extruder die having an inner core, which inner core defines an axial hollow space in the tube section, the tube section coming out of the extruder die downstream of the extruder die being internally cooled by means of an internal cooling member and externally cooled by means of an external cooling device. Immediately after the tube section leaves the extruder die, the internal cooling member brings about internal cooling of the tube. The external cooling device is positioned downstream of the internal cooling member, so that the external cooling of the tube section is brought about after the internal cooling.Type: GrantFiled: August 29, 2001Date of Patent: April 27, 2004Assignee: Wavin B.V.Inventors: Arjan Dirk van Lenthe, Jan Hendrik Prenger, Jan Visscher
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Patent number: 6723261Abstract: A closed mould method of producing composite mouldings is provided. A sensor system (4, 5, 6, 7, 8) is provided for sensing distortion of one (1) of the mould elements while the resin mix is being fed into the mould cavity. A signal is generated if a predetermined degree of distortion is sensed.Type: GrantFiled: August 28, 2001Date of Patent: April 20, 2004Inventor: AlanRoger Harper
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Patent number: 6719935Abstract: A process for forming a rod of bioabsorbable polymeric material includes extruding the material at a temperature above its melting point at a controlled rate of between 0.4 to 20 feet per minute to form a continuous rod. The continuous rod is then cooled by passing the rod through a cooling bath to cause nucleation. The continuous rod is passed through a first puller running at least at the same speed as the extruder. A second puller is provided which is moving faster than the first puller so that the continuous rod is elongated at a ratio of between 2 and 12 times. During this elongation, the rod is heated to a temperature of between 55° C. and 140° C. in an oven located between the first and second pullers. The rod is annealed at a temperature of between 70° C. and 110° C. after being elongated but prior to exiting the second puller. Upon exiting the second puller, the tension in the rod is released and the continuous rod is then allowed to cool.Type: GrantFiled: January 5, 2001Date of Patent: April 13, 2004Assignee: Howmedica Osteonics Corp.Inventor: Deger Tunc
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Publication number: 20040047935Abstract: A system for generating a simulation of fluid flow in an injection molding process carried out by an injection molding machine having an injection unit for injecting the fluid into a manifold delivering the fluid to at least two injection ports leading to one or more cavities of one or more molds. The system comprises one or more programs containing a set of instructions that generate a calculated property, state, position or image of the fluid flowing into or through each cavity, the one or more programs using one or more variable inputs that are representative of one or more selected properties, characteristics or operating parameters of the machine or the fluid. The variable inputs include at least a first value indicative of a first fluid flow rate downstream of the injection unit leading to or through a first injection port and a second value indicative of a second fluid flow rate downstream of the injection unit leading to or through a second injection port.Type: ApplicationFiled: March 31, 2003Publication date: March 11, 2004Applicant: Synventive Molding Solutions, Inc.Inventors: Mark Moss, Christopher Czeczuga
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Publication number: 20040047942Abstract: In an injection molding machine having upstream and downstream channels communicating with each other for delivering fluid material to one or more mold cavities, apparatus for controlling delivery of the melt material from the channels to the one or more mold cavities, each channel having an axis, the downstream channel having an axis intersecting a gate of a cavity of a mold, the upstream channel having an axis not intersecting the gate and being associated with an upstream actuator interconnected to an upstream melt flow controller disposed at a selected location within the upstream channel, the apparatus comprising a sensor for sensing a selected condition of the melt material at a position downstream of the upstream melt flow controller; an actuator controller interconnected to the upstream actuator, the actuator controller comprising a computer interconnected to a sensor for receiving a signal representative of the selected condition sensed by the sensor, the computer including an algorithm utilizing a vType: ApplicationFiled: June 6, 2003Publication date: March 11, 2004Applicant: Synventive Molding Solutions, Inc.Inventors: Michael Vasapoli, Sergio Antunes, Mark Moss, Christopher W. Lee, Mark Doyle
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Publication number: 20040032040Abstract: An extrusion control system and method controls the cross section and viscosity in the process of extruding even hard to control plastics like polyurethane. Cross section, A, is determined by measuring volumetric rate of delivery of melt through a gear pump V/t and the speed of the extrudate at a puller N/t.Type: ApplicationFiled: August 13, 2003Publication date: February 19, 2004Inventor: Holton E. Harris
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Patent number: 6682670Abstract: A method of blow-molding synthetic resin articles in which an image of an actual article is produced by blow-molding is displayed. A wall thickness control curve on a display screen of a computer controlling the blow-molding machine and critical locations of the curve are graphically reproduced on the image of the article.Type: GrantFiled: July 6, 2001Date of Patent: January 27, 2004Assignee: SIG Blowtec GmbH & Co. KGInventors: Uwe Lullwitz, Antonius Schlutermann, Dirk Wehrens
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Patent number: 6669459Abstract: An electric injection molding machine capable of maintaining a quality of molded articles and capable of minimizing weight variation of molded articles. An electric injection mechanism injects molding material into a mold using an electric motor. An injection control unit and a servo driver control the motor so as to follow an injection speed reference. A compensation unit compensates the injection speed reference based on characteristics of a hydraulic drive system so that fluctuation of injection speed with respect to the injection pressure approximate the fluctuation characteristics of a hydraulic injection mechanism.Type: GrantFiled: July 19, 2001Date of Patent: December 30, 2003Assignee: Toshiba Kikai Kabushiki KaishaInventors: Haruyuki Matsubayashi, Yukio Iimura, Takashi Yamazaki, Akira Kanda, Takamitsu Yamashita, Yutaka Yamaguchi, Masamitsu Suzuki
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Patent number: 6652785Abstract: An extrusion system controller monitors the movement of an extrudate using a motion detector. Upon detection that the extrudate is no longer moving along its path of movement at the appropriate speed, the controller causes power interruption to the extrusion system by a controlled power switching device. A dimensional anomaly detected by a gauge can cause the controller to effect power interruption as well, when the anomaly lies outside a range of correctable dimensions or when the anomaly does not respond to corrective action by the controller. In the event that a cutter is used on the extrusion line, a detector that may be a photodetector senses that the extrudate is being severed regularly. In the absence of regular severance of the extrudate, the controller effects a power interruption. By use of these techniques, the extrusion line can run entirely unattended.Type: GrantFiled: April 4, 2001Date of Patent: November 25, 2003Assignee: Harrel, IncorporatedInventor: Holton E. Harris
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Publication number: 20030209825Abstract: This invention relates to the field of multiple layer plastic extrusion, and more particularly to assemblies in which thin or micro-layers of polymer material are formed which polymer material may be from two or more individual extruders, and delivered to a multilayer combining adapter in association with an extruder die or other utilizations. The combining adapter of this invention is referred to herein as a flow velocity profiler (FVP) and includes a cartridge assembly body (20) that is formed with individual cavities (26) that receive on of plurality of (60). Changing individual inserts is less time intensive that changing an entire body as required in prior art.Type: ApplicationFiled: February 5, 2003Publication date: November 13, 2003Inventors: Anton L Timmons, Frederick c Suppon, John S Montalbano
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Patent number: 6645406Abstract: A method of an extruded membrane of solidified flowable material having a desired curvature comprising extruding flowable material through a die in a curved section; measuring a characteristic of said extruded material at a plurality of positions along said die slot; comparing said plurality of measurements against a desired plurality of measurements respectively at each said position along said die slot and generating a plurality of signals respectively in response thereto; effecting a change in said measured characteristics of said extruded material at said positions along said die slot in response to said signals so as to produce said extruded material having a desired curvature.Type: GrantFiled: July 3, 2000Date of Patent: November 11, 2003Assignee: Industrial Evolution, Inc.Inventor: William J. Slyne
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Patent number: 6627127Abstract: Disclosed is a process for controlling extrusion processes by applying dynamic periodic pulses to the process throughout and during the process, analyzing the pulse response data and feeding back the results of the analysis to the process parameters and product properties.Type: GrantFiled: March 28, 2001Date of Patent: September 30, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Michael Joseph Piovoso, Paul Thomas Shea, Chi-Kai Shih, Mark David Wetzel
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Patent number: 6626206Abstract: A feedblock for supplying a multi-layer stream of polymeric material to an extrusion die is provided wherein the dimension of at least some of the layers of the multi-layer stream can be precisely adjusted and/or controlled. The feedblock includes a primary flow path which is used to create a first layer and two secondary flow paths which are used to create a set of second and third layers. The secondary flow paths are positioned relative to the primary flow path such that the second and third layers are deposited on opposing sides of the primary layer in a sandwich-like configuration. Each of the secondary flow paths include a contoured slot through which a secondary fluid stream of polymeric material is deposited onto a primary stream of polymeric fluid flowing in the primary flow path. The contoured slot is geometrically shaped such that adjusting the position of the contoured slot alters the shape of the secondary fluid stream as it is deposited onto the primary flow path.Type: GrantFiled: January 20, 2000Date of Patent: September 30, 2003Assignee: Extrusion Dies, Inc.Inventors: John A. Ulcei, Dale P. Pitsch
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Patent number: 6623672Abstract: A method and apparatus for molding composite articles can include a pair of opposed hollow mold sections having first and second molding membranes which define a mold plenum therebetween. Each mold section can be filled with a substantially noncompressible, thermally conductive fluid. The temperature of the mold plenum can be controlled by regulating the temperature of the thermally conductive fluid. Sensing of various parameters during the injection and curing processes of the molding fluid, for example pressure, flowrate, temperature and filling of the plenum can be used to optimize the molding process.Type: GrantFiled: October 2, 2001Date of Patent: September 23, 2003Assignee: VEC Technology Inc.Inventors: Robert P. McCollum, Gene E. Kirila, II
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Patent number: 6623673Abstract: A method for the metered discharge of a string of a viscous medium, in particular of an abrasive medium containing solid particles, via a nozzle, in which the quantity of the medium is discharged as a function of the speed of the nozzle and is increased or reduced as a function of the acceleration or deceleration of the nozzle.Type: GrantFiled: September 5, 2000Date of Patent: September 23, 2003Assignee: Datron-Electronic GmbHInventors: Manfred Becker, Bernd Gerner, Hendrik Hovy, Erwin Sowa, Matthias Reck