Abstract: A method and apparatus for releasably securing mold pieces used to mold an artificial eye lens, for example a hydrophilic contact lens. The apparatus includes an ultrasonic welding system to provide directed energy, modified so that the output horn is convex to extend within the outer concave portion of one of the mold pieces and has a shoulder to rest upon the flange of said piece thereby centering it. The method applies directed energy, such as ultrasonic vibrations, through the energy emitter horn to soften or melt then fuse the mating peripheral edge portion of the lens mold pieces.

Abstract: A fitment comprising a pouring spout having a peripheral flange at one end and a closure at a second end is attached to a paperboard carton formed with a hole in a side panel. The carton is moved intermittently along a conveyor, such as that used in a filling machine. An arm having a spud oscillates about a horizontal axis parallel to the conveyor. The arm is pivoted to down position as the carton reaches the fitment attaching station so that the fitment enters the open end of the carton with the spud aligned with the carton hole. The arm is mounted on a first carriage which reciprocates horizontally in a first direction to project the closure through the hole until the flange abuts the inside of the carton panel. An ultrasonic welding horn is mounted on a second carriage which reciprocates in alignment with the first carriage in a second direction opposite the first direction. The horn welds the fitment flange to the inside of the carton panel.

Abstract: A cover of polymeric material developed substantially in cup shape is disclosed. The bottom of the cover has stiffening ribs on its inner side. The stiffening ribs are developed as a cross bracing, the cross bracing being interrupted at least in part by gaps, the stiffening ribs being connected to each other by a secondary connecting element spanning the gaps.

Abstract: A hinged support or the like for the articulated connection of chassis parts in motor vehicles, in which bearing eyes (1, 2) provided at the ends are connected to one another in one piece by a shaft part (5). The shaft part (5), manufactured according to the injection molding process, has an inner, longitudinally extending hollow section and a smooth outer contour.

Abstract: A hinged support or the like for the articulated connection of chassis parts in motor vehicles, in which a section connecting bearing eyes at the ends to one another is designed as a hollow section and is assembled from parts which are manufactured as shell-shaped open parts and are connected to one another after manufacture to form a closed hollow section.

Abstract: Provided is a method for crimping a thermoplastic member which allows a first member made of thermoplastic resin to be mounted on a second member at a high mounting strength without complicating the fabrication process and without causing any reduction in the production efficiency. After an entire portion of the first member that is to be crimped is thermally melted or softened, the portion is deformed and crimped by using a crimping die having a die surface which is at a temperature lower the melting point of the thermoplastic resin. Therefore, the deformed portion is given with a uniform internal structure free from internal defects such as cracks and interfaces. Because the interior of the crimped portion remains to be hot as compared to the surface portion which is in contact with the crimping die during the crimping process, a certain pattern of internal stress is produced in the internal part which opposes the internal stress of the surface portion as the deformed portion cools and contracts.

Abstract: A collapsible tube package having a reclosable closure comprises a tubular body having a first open end and a second open end. It also comprises a tube head having an outer shoulder surface and a perimeter edge. The tube head is located just inside the first open end of the tubular body such that a continuous wall portion of the tubular body extends longitudinally beyond the perimeter edge of the tube head. The continuous wall portion is swaged against and ultrasonically welded to the outer shoulder surface. The second open end of the tubular body is flattened and sealed closed. The tube head has an energy concentration ring melted into a sealing interface between the continuous wall portion and the outer shoulder surface, and the tubular body and the tube head comprise just two individual parts made of weldable, non-polar plastics having no metal laminates and metal particles therein.

Abstract: A molded motor vehicle instrument panel made of a thermoplastic material has an integral air bag deployment door for a passenger side air bag that is defined by a tear seam and is normally retained by an integral flexible mounting/hinge flange to a part of the vehicle structure when the seam is torn by the inflating air bag and wherein this flange then bends to allow the door to swing open to allow deployment of the air bag through an opening in the instrument panel while retaining same to the vehicle structure as the door is then free of the instrument panel. At very low temperatures, a portion of the air bag door can break away from the mounting/hinge flange because of plastic embrittlement at these low temperatures and the high bending stresses encountered at this juncture.

Abstract: A method of ultrasonic welding of plastic members to form a high strength interconnection between the members in the form of a low profile electrical plug. High-frequency (ultrasonic) energy is transmitted by the ultrasonic welding apparatus to compatible plastic parts of the low profile electrical plug. At the intersection of the two parts, a combination of applied force and surface and/or intermolecular friction increases the temperature until the melting point of the thermoplastic is reached. Upon removal of the ultrasonic energy, a bond is produced between the plastic parts, effectively affixing them together in the desired fashion. Typical systems used for ultrasonic welding contain a high-frequency power supply (20-40 kHz). Energy from the power supply is directed into a horn dimensioned to be resident at the applied frequency. Upon contact with the workpiece, the horn transmits the energy into it.

Abstract: A fitment comprising a pouring spout having a peripheral flange at one end and a closure at a second end is attached to a paperboard carton formed with a hole in a side panel. The carton is moved intermittently along a conveyor, such as that used in a filling machine. An arm having a spud oscillates about a horizontal axis parallel to the conveyor. The arm is pivoted to down position as the carton reaches the fitment attaching station so that the fitment enters the open end of the carton with the spud aligned with the carton hole. The arm is mounted on a first carriage which reciprocates horizontally in a first direction to project the closure through the hole until the flange abuts the inside of the carton panel. An ultrasonic welding horn is mounted on a second carriage which reciprocates in alignment with the first carriage in a second direction opposite the first direction. The horn welds the fitment flange to the inside of the carton panel.

Abstract: To manufacture a lens-retainer subassembly for an instrument cluster, a lens is cut from a flat acrylic sheet by a laser operation, and the resulting flat lens is pressed against the curved surface of a retainer by ultrasonic welding apparatus and bonded to the perimeter of the retainer. The retainer surface and a welding horn are shaped to conform to the desired lens shape and to portions of the retainer so that as the horns are moved together the lens will be squeezed between two complementary curved surfaces into the desired shape, and the welding fixes the lens shape.

Abstract: A wrist rest assembly for use along the front edge of a device to be operated by a person's hands or fingers, such as in front of a computer keyboard, including an elongate base assembly on which is supported an elongate pad. The base assembly has a top portion supporting the pad, a bottom portion adapted to be supported on a horizontal surface and structure that allows the top portion to be supported on the bottom portion with the top surface of the pad at two different distances above that horizontal surface by switching ends of the top portion with respect to the ends of the bottom portion.

Abstract: A gasket-cover assembly for use as a closure for an electrochemical cell which is produced by a process in which an extended wall of the cover is ultrasonically forced into a flange of a gasket such that the flange of the gasket makes a "U" shaped enclosure about the bottom wall of the cover.

Abstract: A method of attaching a flexible interconnection circuit assembly to an ink-jet pen cartridge. The cartridge includes a frame structure fabricated of a rigid plastic frame member formed of a first plastic material and a polymeric second material molded to the frame member. A headland region is defined at the tip of a snout region of the cartridge. An ink reservoir is connected through a standpipe defined by the rigid frame material with the headland region. The second plastic material coats the headland region, and portions of flap and tab sides of the snout regions. The interconnection circuit assembly includes a thermoplastic cover layer, a flexible tab circuit and a printhead die and orifice plate affixed to the tab circuit.

Abstract: A method for attaching a service device, such as a plastic handle, to a flexible container sidewall, and a container prepared by the method. The inside of the container is supported rigidly to effect a strong bond between the container and the handle.

Abstract: A multi-tubing ribbon wherein the side-by-side lengths of plastic tubing are ultrasonically welded together at spaced intervals along the length of the ribbon whereby to provide a multi-tubing ribbon having non-welded sections spaced along its length which renders it very adaptable for use in a variety of situations and a process and apparatus for fabricating same.

Abstract: A fitment comprising a pouring spout having a peripheral flange at one end and a closure at a second end is attached to a paperboard carton formed with a hole in a side panel. The carton is moved intermittently along a conveyor, such as that used in a filling machine. An arm having a spud oscillates about a horizontal axis parallel to the conveyor. The arm is pivoted to down position as the carton reaches the fitment attaching station so that the fitment enters the open end of the carton with the spud aligned with the carton hole. The arm is mounted on a first carriage which reciprocates horizontally in a first direction to project the closure through the hole until the flange abuts the inside of the carton panel. An ultrasonic welding horn is mounted on a second carriage which reciprocates in alignment with the first carriage in a second direction opposite the first direction. The horn welds the fitment flange to the inside of the carton panel.

Abstract: A method and a device for modifying the energy-applying surface of an ultrasonic welding horn to join two complex thermoplastic parts by applying a thin film to the surface of the horn is disclosed. The thin film is applied to insure that a proper weld occurs along a complex and intricate pattern of energy directors located between the parts.

Abstract: An apparatus and method for bonding at least two continuously moving substrate webs together is disclosed. The apparatus comprises a rotatable bonding roll which is located adjacent the substrate webs and configured to rotate about a bonding axis. A rotatable anvil roll has an anvil surface and is configured to rotate about an anvil axis to press the substrate webs against an outer peripheral bonding surface of the bonding roll thereby bonding the substrate webs together. The anvil roll is pivotally connected to a pivotal support mechanism which is configured to maintain the anvil surface in a substantially parallel relationship with the bonding surface. The pivotal support mechanism is configured to allow the anvil roll to pivot such that the anvil roll maintains a substantially constant force on the bonding surface of the bonding roll across the width of the anvil roll.

Abstract: A method for regulating the thickness of several individual layers of an extruded multilayered plastic web involves melting at least two currents of molten plastic in different extruders and bringing the individual molten currents together in an adapter wherein the currents are superimposed into a laminated extruded multilayer stream. The extruded multilayer stream is supplied to a die slot. Devices are provided for controlling the flow of individual currents of molten plastic by modifying their sections before the currents are brought together in the adapter. In order to regulate the thickness distribution, the thickness of the individual layers of the multilayered extruded stream, which correspond to the different currents of molten plastics, is determined before the stream leave the die slot; that is, while the currents are still in a plastic state.