Abstract: A longitudinal extending body with oriented fibers comprised of an organic compound, preferably cellulose fibers, with a hydrophilic and hydrophobic polymer having absorbable and non res sorbable qualities in the body, with an internal construction to promote cell growth. The longitudinal body has at least one wall having oriented fiber to include cellulose fiber extending the length of said body. This extending body has a surface that is smooth to the touch for additional processing methods such as machining, compression molding and 3 D printing.

Abstract: The invention relates to polyurethanes obtainable by reaction of (a) polyisocyanates A selected from modified or unmodified 4,4?-methanediphenyl diisocyanate, higher nuclear homologs of 4,4?-methanediphenyl diisocyanate, isocyanated groups containing prepolymers based on 4,4?-methanediphenyl diisocyanate, and mixtures thereof, with (b) compounds having at least two isocyanate-reactive hydrogen atoms, comprising (b1) block copolymers formed from a polybutadienol and a cyclic ester as component B1, and (b2) low molecular weight extenders or crosslinkers each having a molecular weight of 62 to 500 g/mol as component B2.

Abstract: Described are balls, in particular a football, and a method for its manufacture. The ball comprises particles of an expanded material. As examples, the particles are connected, at least partially, to each other by radio frequency welding and/or infrared welding. As examples, the ball has a first layer of the particles of the expanded material, wherein the first layer is provided as an outer shell.

Abstract: A high-resiliency polyurethane foam comprises the reaction product of an isocyanate and an isocyanate-reactive component. The isocyanate-reactive component comprises a first polyether polyol in an amount of greater than about 5 parts by weight and a second polyether polyol in an amount of less than about 80 parts by weight, with parts by weight based on the total weight of the isocyanate-reactive component. The high-resiliency polyurethane foam has a resilience of about 45 to about 70% when tested in accordance with ASTM D3574-11. A method of forming a high-resiliency polyurethane foam includes the steps of providing the isocyanate and the isocyanate-reactive component and reacting the isocyanate and the isocyanate-reactive component.

Abstract: A gas turbine including a fan platform positioned between adjacent fan blades of a fan of the gas turbine engine is provided. The fan platform defines an outer surface that at least partially defines an inner flowpath boundary of the fan. Additionally, the fan platform includes at least two components attached to one another. At least one of the components of the fan platform defines an enclosed void. An insert is positioned within the enclosed void formed of a material defining a relatively low Young's modulus. The insert may prevent resin from filling the enclosed void during assembly/manufacture of the fan platform, while also reducing a weight of the fan platform and an amount of stress on the fan platform.

Abstract: Provided is an injection molding device, including an injection port arranged on an upper mold base; an upper mold arranged in the upper mold base, wherein at least one ejection port, a gasket groove and a gasket are provided and the ejection portion is connected to the injection port; a lower mold base operatively aligned with or separated from the upper mold base and provided with at least one gas passage for the gas to enter or exit; and a lower mold disposed on the lower mold base. The lower mold base is aligned with or separated from the upper mold base, the lower mold is provided with a mold cavity and at least one shaped air path is provided to connect the mold cavity with the gas passage. The lower mold is a porous material and has a plurality of pores. Gas is pre-injected into the mold cavity through the gas passage and at least one air path to maintain a preset pressure inside the mold cavity.

Abstract: A method and device for manufacturing a sandwich structure comprising at least one foam layer of a first thermoplastic comprising a chemical blowing agent and two cover layers. The decomposition temperature of the chemical blowing agent is higher than the melting point or range of the first thermoplastic. The method comprises a series of steps performed on an advancing starting structure including heating under pressure in order to cause decomposition of the blowing agent, intermediate cooling, foaming at a constant volume and further cooling.

Abstract: A method and device for manufacturing a sandwich structure comprising at least one foam layer of a first thermoplastic comprising a chemical blowing agent and two fibre-reinforced cover layers of a second thermoplastic. The decomposition temperature of the chemical blowing agent is higher than the melting point or range of the first thermoplastic. The method comprises a series of steps performed on a starting structure including heating under pressure in order to cause decomposition of the blowing agent, cooling, foaming and further cooling in contact with the press tools.

Abstract: A molded foam member manufacturing method including: a first process of placing a foam molded first portion and a rigid member in a second portion forming mold, and pressing and fixing the rigid member against the second portion forming mold; and a second process of pouring a second portion-forming synthetic resin raw material into the second portion forming mold and foam molding a second portion so as to surround at least a portion of the rigid member and to form an integral unit with the first portion.

Abstract: A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided.

Abstract: The present invention relates to an apparatus and method for manufacturing unitary insulated wall panels, wherein the panels form a cavity for receiving expandable foam insulation, and form integral attachment means for attaching the panel to a building wall system. Unitary foam insulated panels having integral attachment means are further provided.

Abstract: Polyisocyanate-based polymers are formed by curing a reaction mixture containing at least one polyisocyanate and at least one isocyanate-reactive compound having at least two isocyanate-reactive groups in the presence of a tertiary amine catalyst having a molecular weight of up to 300 and from 0.01 to 1.0 mole per mole of the tertiary amine compound(s) of a non-protic, non-catalytic, metal-containing Lewis acid.

Abstract: The invention relates in a first aspect, to a panel suitable for assembling a waterproof floor or wall covering by interconnecting a plurality of said panels with each other, wherein the panel has a substantially planar top surface, and a substantially planar bottom surface, at least four substantially linear side edges comprising at least one pair of opposite side edges which are provided with interconnecting coupling means for interconnecting one panel within another. The invention also relates to a method of producing a panel according to the invention.

Abstract: A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided.

Abstract: Before generated air bubbles grow, only the edge of a portion where strength is not to be reduced is locally cooled and solidified to form a wall of fluid. After that, a pin (107) or the like is pressed into a molten resin portion inside the edge to reduce the volume of a cavity (3), thereby reducing the size of generated bubbles. Alternatively, foaming gas is absorbed into resin so as to reduce the volume of generated air bubbles. Thus, a reduction in strength is suppressed.

Abstract: A pressure-controlling foam molding method and a device thereof. The device includes a first mold and a second mold positioned on different levels. The first mold molds polymer material into a blank and is opened in a high pressure environment to limit the extent to which the molded blank foams. The foamed blank is compressed to have a volume approximately equal to or smaller than that of the second mold cavity of the second mold. Then the foamed blank is moved from the first mold pit of the first mold into the second mold pit of the second mold along a moving axis parallel to gravity line. Prior to transfer, with the plane on which the opening of the second mold pit is positioned as a projection face, the shape and position of the opening of the second mold pit correspond to vertical projective shape and position of the blank.

Abstract: A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided.

Abstract: An injection molding machine includes a gas feeding mechanism configured to feed gas to a cavity formed between a first mold plate and a second mold plate in a clamped state; an injection apparatus configured to inject a foamable resin into the cavity having an inside pressure thereof increased to be higher than an atmospheric pressure by the gas feeding mechanism; and a gas releasing mechanism configured to release the gas inside the cavity to an atmosphere through a gap formed between an inner wall surface of a through hole formed through one of the first mold plate and the second mold plate and an outer circumferential surface of a mold member inserted into the through hole, during or after the injection of the foamable resin by the injection apparatus.

Abstract: A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided.

Abstract: An object of the present invention is to provide a method for producing a pipe, which is capable of reducing the amount of thermoplastic material, without complicating an device for producing a pipe. The present invention provides a method for producing a pipe, comprising a thermoplastic material filling process for filling a die with a thermoplastic material, and a thermoplastic material discharging process for pushing out an unsolidified part of the thermoplastic material in the molding die using pressurized fluid, wherein the thermoplastic material is mixed with a foaming agent, the method further comprises a process for foaming the thermoplastic material filling the molding die, and the thermoplastic material discharging process is a process for pushing out a inner part of the thermoplastic material foamed in the molding die, by using the pressurized fluid prior to solidification of the inner part.

Abstract: A composite decking board constructed from a thermoplastic polymer material including one or more reinforcing filaments located within and embedded in at least a lower portion of the board to impart and enhance structural stiffness and rigidity. A method is provided in which the board is formed by extruding molten material through a die and continuously feeding reinforcement filament in the molten thermoplastic feed material simultaneously. The reinforcement filament is disposed substantially within the cross section of the extruded board and can generally be disposed in the lower portion of the board.

Abstract: A method to manufacture cushion composite structure utilizes a mold including a first mold body and a second mold body wherein at least one thereof forms a mold room. The method includes the following steps: injecting foam material into the mold room, placing a compressible core into the mold room, closing the mold, rotating the mold and foaming the foam material to fill up the mold room, and removing the mold to form the cushion composite structure. Thereby, the core is embedded in the foam material at a predetermined position, and parting line on surface of the cushion composite structure is prevented.

Abstract: Copolymers of propylene oxide and ethylene oxide have an inner block that contains from 65-90 weight percent oxyethylene units and from 10 to 35 weight percent oxypropylene units. This block has a molecular weight of from 150 to 350. The copolymer has an outer block which contains at least 95 weight % oxypropylene units and from 0 to 5% oxyethylene units. The equivalent weight of the copolymer is from 800 to 2000. The copolymers are useful in making polyurethane foams that have unexpectedly high tensile and/or tear strengths.

Abstract: Apparatus for the shaping of plastics material pre-forms into containers includes at least one blow mold with two blow mold parts movable with respect to each other. The blow mold forms a cavity inside which the pre-forms may be shaped into the containers. The apparatus includes a stressing device which acts upon the pre-forms with a flowable medium for their expansion, a conveying device which conveys the blow mold along a pre-set conveying path, and a clean room inside which the blow mold may be conveyed during the expansion of the pre-forms. An inner wall of the blow mold facing the pre-form has at least one opening through which a flowable medium may be removed out of the cavity during the expansion procedure. A flow connection provided between the opening and the clean room is sealed off from a non-sterile environment of the clean room.

Abstract: A method of making garment material, the method having the steps: applying coagulant (34) to a substrate (32); applying a foam (38) of the polymeric material to the substrate (32); allowing the coagulant (34) to coagulate some of the foam (38); and removing uncoagulated foam (38) from the substrate (32) to leave a layer of coagulated polymeric material on the substrate (32).

Abstract: There are provided a forming device capable of drying at a high speed and of manufacturing a thermosetting resin foam plate more efficiently and stably without multilayering any unnecessary surface material, and a method of efficiently manufacturing a thermosetting resin foam plate therefor. A thermosetting resin foam plate is manufactured by: mixing a resin composition containing at least a thermosetting resin, a foaming agent and a curing agent in a mixer; continuously discharging the resin composition on a traveling air-permeable and flexible surface material, and at the same time covering the upper surface of the resin composition with an air-permeable and flexible surface material; and passing the covered resin composition through a forming device equipped with conveyors having apertures having an aperture area ratio of 15% or more and 80% or less to form and cure the resin composition.

Abstract: A method facilitates fabricating a cellular cushion. The method comprises injecting material into a mold in an injection molding process to form a cushion first layer that includes a plurality of hollow cells that extend outward from the base and are each coupled together in flow communication, coupling a second layer to the first layer, and coupling an injection stem in flow communication to the plurality of hollow cells to enable an operating pressure within the cells to be changed.

Abstract: The present invention aims at providing a composite semipermeable membrane in which water permeability and salt-blocking rate cannot deteriorate by long-term storage, and at providing a process for producing the same. The present invention relates to a composite semipermeable membrane having a skin layer formed on the surface of a porous support, the skin layer including a polyamide resin obtained by interfacial polymerization of a polyfunctional amine component and a polyfunctional acid halide component, wherein the porous support contains at least one kind of additives selected from the group consisting of antioxidants, antibacterial agents, antifungal agents, and moisturizers, in an amount of 95% by weight or more with respect to the whole composite semipermeable membrane.

Abstract: An energy management system for use with a vehicle having an interior includes an elongated plastic member having a wall defining a cavity. Disposed within the cavity is an elongated first in-situ foam core member, which has a first thermal bond to the wall. The wall having a first portion facing towards the vehicle interior and a second portion opposed to the first portion. A second in-situ foam core member is connected to at least a portion of the elongated plastic member forming the energy management system. The energy management system is capable of passing a 5-mph crash test passing Federal Motor Vehicle Safety Standard 215 (FMVSS 215) Phase II.

Abstract: The presently disclosed subject matter relates to a flotation device suited to teach beginner swimming techniques or provide enjoyment in an aquatic environment while providing flotation to at least a portion of the swimmer's body. The flotation device for aiding a swimmer in a body of water may comprise a body formed from an extruded foam and comprising a top surface, a bottom surface, a first side rail, a second side rail, a leading lateral surface, and a trailing lateral surface, and wherein the extruded foam is a flexible cellular foam. The presently disclosed subject matter also relates to methods of making the flotation device.

Abstract: An apparatus and method for manufacturing a crash pad with a foaming layer formed by injecting a foaming solution between a core and a skin are disclosed. The apparatus includes a first mold and a second mold used to form the skin by injecting molten resin of a skin material into a skin forming cavity when the first and second molds are combined. In addition, a third mold and the fourth mold form the core by injecting molten resin of a core material into a core forming cavity when the third and fourth molds are combined. The first mold has a vacuum aperture in an inner surface of the first mold to adsorb and fix a thread to implement a stitch before the forming of the skin, and the vacuum aperture exerts a vacuum suctioning force to absorb and fix via a vacuum pressure applied from a vacuum pressure providing unit.

Abstract: A foamed product that generates no smoke when incinerated, has a low calorific value, and achieves a desired dimension and thermal insulation performance is provided. A foamed product 1 is formed by heat-mixing, in an extruder 11, a paper pellet 7 that is a mixture of a fine paper powder having a particle diameter of 30 to 200 ?m and starch, a container recycle pellet 8 that is a mixture of polypropylene, polyethylene, and polystyrene, foamable polypropylene 9, and water 10. A weight distribution is set so that the paper pellet 7 is 50 to 65% by weight, the container recycle pellet 8 is 13 to 25% by weight, the foamable polypropylene 9 is 10 to 30% by weight, and the water 10 is 10 to 20% by weight to these resins and other materials.

Abstract: A monolithic material including a first region having a first variability of strength and a second region joined to the first region, the second region having a second variability of strength, wherein the monolithic material has a variability of strength less than the first variability of strength of the first region and less than the second variability of strength of the second region.

Abstract: The present invention relates to methods and apparatuses for non-contact forming of thermoplastic-made foam boards, such as extruded polystyrene (XPS) foam boards, polyethylene foam boards, polyurethane foam boards or any other suitable thermoplastic foams, in which the forming mould or die does not come into contact with the thermoplastic foam board.

Abstract: Provided are a perfluorinated sulfonic acid polymer membrane having a porous surface layer, which includes a surface layer and a bottom layer present at the bottom of the surface layer, wherein the surface layer is a porous layer, and the bottom layer is non-porous dense layer, and a method for preparing the same through a solvent evaporation process.

Abstract: There is disclosed a reinforcement material for forming reinforced members. The reinforcement material includes a strengthening material which is preferably a fabric disposed at least partially between portions of matrix material.

Abstract: The invention relates to a novel, innovative industrial method for producing polystyrene (EPS) foam parts of arbitrary length and having a constant cross-section, with mixed densities located in accordance with the mechanical and thermal properties required for each application. The invention also relates to a machine (apparatus) for producing said solid parts having localized densities defined by the mechanical and thermal requirements of the application. The aforementioned products are produced by joined both longitudinally and transversely. The invention can be used to reduce the standard method to three steps, thereby resulting in a significant saving in terms of production. Moreover, unlike with the standard method, variants can be produced using the above-mentioned method, thereby increasing the range of application said type of products.

Abstract: The present invention aims at providing a process for producing a dried composite semipermeable membrane having extremely small content of unreacted components, outstanding water permeability and salt-blocking rate even after drying treatment, and outstanding contamination resistance and durability.

Abstract: This invention provides a plastic container characterized in that an expanded layer comprising expanded cells having a flat shape with an average major axis of not more than 400 ?m and an average aspect ratio (L/t) of not less than 6 as viewed in cross section of the container wall along the maximum stretch direction, which are oriented in the stretch direction and are distributed so as to be superimposed on top of each other in the thickness-wise direction, is formed within the container wall. In this container, expanded cells having a flat shape are distributed so as to orient in a given direction and, thus, has light shielding properties and has a pearl-like appearance, that is, has a very high commercial value. Further, since any colorant is not contained, the suitability for recycling is excellent.

Abstract: For a skin, a non-formed polyurethane resin layer at the surface side and a foamed polyurethane resin layer between the non-foamed polyurethane resin layer and a base member are configured to form an integral and uniform layer over and extent from an injection point to a distant point on a surface of the base member, so that an integral skin foam in which such skin layer and foamed layer are laminated can be molded, under an atmospheric pressure, in a single process, allowing for manufacture of a laminate article with a high degree of uniformity over an appreciable wide range of the article, as well as for provision of a laminate mold goods having the skin and foamed layers formed with a high uniformity along the base member, over the length in a flow direction of skin forming material.

Abstract: Before generated air bubbles grow, only the edge of a portion where strength is not to be reduced is locally cooled and solidified to form a wall of fluid. After that, a pin (107) or the like is pressed into a molten resin portion inside the edge to reduce the volume of a cavity (3), thereby reducing the size of generated bubbles. Alternatively, foaming gas is absorbed into resin so as to reduce the volume of generated air bubbles. Thus, a reduction in strength is suppressed.

Abstract: A composite structure includes a first face sheet, a second face sheet, and a foam member located between the first face sheet and the second face sheet. The foam member has a molded contour, the mold contour being configured to provide tooling surface for at least one of the first face sheet and the second face sheet prior to curing of the composite structure. A method of making the foam member includes creating a mold tool having an interior surface which resembles the desired outer contour of the foam member. A mixture is poured into a pour opening in the mold tool. The mixture is allowed to polymerize into a foam as the foam expands and distributes within the mold tool. Vent openings in the mold tool are selectively tailored to control the density of the foam member. The foam member is cured in the mold tool.

Abstract: An object of the invention is to provide a leather-like sheet having excellent water absorbability (sweat absorbability, defined the same hereinafter), providing a natural leather-like touch, and suitably used as a ball covering or a non-slip covering, without lowering surface wear resistance. An aspect of the invention is directed to a leather-like sheet including a base material having an entangled fiber sheet; and a porous elastic resin layer laminated on a surface of the base material. The porous elastic resin layer has a concave-convex surface. The concave-convex surface of the porous elastic resin layer includes a projection having a top surface and a side surface, and a recess having a bottom surface contiguous to the side surface. The top surface of the projection has openings with a diameter from 10 to 500 nm at a density of 1,000 openings/mm2 or more.

Abstract: The subject invention discloses a method for the preparation of a dual structure cellular ceramic object where a dispersion of a ceramic precursor a chain-growth or step-growth polymer precursor and a solvent is heated to a first temperature at a first rate followed by heating to a second temperature at a second rate and holding the temperature to form a sintered dual structure cellular ceramic object which is then cooled at a third rate to room temperature. The dual structure cellular ceramic object has a dense surface layer over at least a portion of the object that abruptly yet smoothly and continuously transitioning into a porous ceramic.

Abstract: A method of forming a hardened skin on one or more surfaces of a molded article. In an exemplary method, a formable material is mixed with a blowing agent to form a foam material. The foam material is placed in a flow molding apparatus such that a first surface of the foam material is in contact with a first mold section and a second surface of the foam material is in contact with a second mold section. In operation, an alternating dielectric field is applied across the foam material to form the molded article. At the end of the molding cycle, the first and/or second surfaces of the foam material remain under the decomposition temperature of the blowing agent and are not blown so as to form one or more thicknesses of hardened skin on the molded article.

Abstract: The invention relates to systems and methods for creating a foamed part. An example method includes providing a polymer processing system, providing a mold having at least one expandable mold cavity in fluid communication with the polymer processing system, mixing polymeric material and blowing agent within the polymer processing system to produce a unfoamed mixture, injecting a volume of the mixture of polymeric material and blowing agent from the polymer processing system and into the expandable mold cavity, and expanding the mold cavity to expand the unfoamed mixture within the mold cavity and form the foamed part.

Abstract: A foamed product that generates no smoke when incinerated, has a low calorific value, and achieves a desired dimension and thermal insulation performance is provided. A foamed product 1 is formed by heat-mixing, in an extruder 11, a paper pellet 7 that is a mixture of a fine paper powder having a particle diameter of 30 to 200 ?m and starch, a container recycle pellet 8 that is a mixture of polypropylene, polyethylene, and polystyrene, foamable polypropylene 9, and water 10. A weight distribution is set so that the paper pellet 7 is 50 to 65% by weight, the container recycle pellet 8 is 15 to 25% by weight, the foamable polypropylene 9 is 10 to 30% by weight, and the water 10 is 10 to 20% by weight to these resins and other materials.

Abstract: An injection mold is provided for the production of an injection molding having a stiff plastics layer and a foamed-plastic surface layer, with at least one undercut region and comprising two mold halves and comprising one or more sliding elements, which delimit a mold cavity with a convex and a concave side. Whereby, there is a first sliding element provided on the convex side of the mold cavity, and this sliding element has been designed so as to interlock with the first mold half more distant from the undercut region, and is movable with this same mold half, in the same direction, after the injection of the stiff plastics backing layer and of the polymer melt forming the foamed-plastic surface layer, in the step of decompression of the polymer melt forming the foamed-plastic surface layer.

Abstract: An extruded, low-density, ethylenic polymer foam including from about 86% by volume to about 98% by volume open cells and a continuous, impervious surface skin is disclosed. The foam possesses superior compression recovery and lower compression resistance when compared with similarly comprised ethylenic closed-cell foams and superior moisture resistance and handling characteristics when compared to open-cell foams. A precursor composition and method for making the extruded, low-density, ethylenic polymer foam are also disclosed.

Abstract: It is an object of the present invention to provide a panel capable of obtaining sufficient strength, weight reduction and sound absorbing performance. A space is formed by an inner thin plate fixed to the inner surface of an outer thin plate, and a foam material is filled in the space. The foam material is preferably a highly foamable rubber sound absorbing material. In the inner thin plate, a perimetrical side part and perimetrical edge part for forming the space, and a concave part for enhancing the strength of the panel are drawn to the side of the outer thin plate. The bottom faces of the perimetrical edge part and concave part of the inner thin plate are bonded to the outer thin plate using a thermosetting adhesive.