Abstract: The invention provides a heat-shrinkable foamed composite film which is a film laminate composed of: (A) a laterally monoaxially-oriented foamed film of an olefin polymer having a thickness of about 40 to about 400 .mu.m and being heat-shrinkable predominantly in a lateral direction, (B) a laterally monoaxially-oriented film of an olefin polymer having a thickness of about 5 to about 50 .mu.m and being heat-shrinkable predominantly in a lateral direction, and (C) a laterally monoaxially-oriented printed polyester film having a thickness of about 5 to about 50 .mu.m and being heat-shrinkable predominantly in a lateral direction, the film laminate being formed by laminating the films (A), (B) and (C) in this order so that the printed surface of the film (C) is faced with the film (B), and the film laminate having a heat shrinkage factor of about 25 to about 50% in a lateral direction and about 0 to about 10% in a longitudinal direction under the conditions of 100.degree. C.

Abstract: A heat-shrinkable, tubular foam can be produced from a composition which comprises 100 parts by weight of an ethylene-.alpha.-olefin-nonconjugated diene copolymer, 1 to 20 parts by weight of a foaming agent, 5 to 100 parts by weight of a thermoplastic resin having a vicat softening point of 50.degree. to 200.degree. C., and up to 10 parts by weight of a crosslinking agent, by shaping the composition into a tube, crosslinking and foaming the tube and pressurizing the tube in the interior to inflate it. This heat-shrinkable, tubular foam is best suited for jacketing pipes, hoses, and the like.

Abstract: Low odor polyphenylene ether/polystyrene resins are produced in a process by solution blending low odor polyphenylene ether and polystyrene resins and passing the solution through devolatilizers prior to recovery.

Abstract: Volatile substances in polyphenylene ether or polyphenylene ether/polystyrene compositions are substantially reduced by extruding the resins in a single pass using a plurality of stages including water injection and vacuum venting.

Abstract: A method for producing a laminated material including a lower layer of highly-expanded plasticized polyvinyl chloride with cross-linking and a surface layer of thermoplastic resin sheet laminated on an upper surface of said lower layer, said method including the steps of: heating and kneading raw materials for the lower layer in an extruder, the raw materials excluding a cross-linking agent and a blowing agent; adding the cross-linking agent and the blowing agent; heating and kneading the obtained material at or less than a reacting temperature of the cross-linking agent and a decomposition temperature of the blowing agent to obtain a sheet; heating the sheet to cross-link and expand the sheet to form the lower layer of cross-linked highly-expanded plasticized polyvinyl chloride; and laminating the surface layer of the thermoplastic resin on the upper surface of the lower layer.

Abstract: This invention relates to novel semi-permeable isotropic or anisotropic microporous membranes fabricated from a mixture of isotactic polystyrene and syndiotactic polystyrene and a method of producing such membranes.

Abstract: This invention relates to the manufacture of flexible porous irrigation pipe having an essentially uniform porosity throughout its length which is produced by extruding an essentially moisture-free non-homogeneous, mixture of pre-vulcanized elastomeric particles such as reclaimed crumb rubber from vehicle tire treads in major amount and a thermoplastic polymer binder such as low-density polyethylene in minor amount. The mixture is intimately mixed and extruded from an unvented extruder through an annular extruder die at a precisely-controlled temperature and then through a lengthy cooling liquid bath, the rate of pull-off through the extruder die and liquid bath being maintained constant. The leak rate of the fluid delivered from the porous pipe is substantially uniform over a lengthy prescribed dimension exhibiting a delivery variation of less than about 5 percent per unit of length.

Abstract: High boiling point polar organic solvent are useful solvents for poly(etheretherketone)-type polymers (PEEK). Solutions of PEEK may be used to form PEEK articles such as film, microporous sheet membrane, fiber and microporous hollow fibers. The microporous PEEK is useful as an ultrafiltration membrane and as a substrate for the formation of reverse osmosis membranes. A method of making PEEK articles including microporous sheet membranes is disclosed. A method of making PEEK fibers including microporous hollow membrane fibers is disclosed.

Abstract: A fishing line, or just a leader, has a core (11) which is coated by plastic material as it is pulled through an extruder (3) and then a quench bath (4) by a variable speed drive device (9). Very fine control can be exerted by laser devices (11, 12) before and after coating, and adjusting a selection of parameters such as drive speed, extrusion rate, pressure and temperature, and cooling. A double coating may be applied or additives mixed in the extruded plastics which will give a desired floating or sinking characteristic.

Abstract: Apparatus for manufacturing a multicolored aerated confection product utilizing individually adjustable multi-orifice extrusion systems.

Abstract: A method and apparatus for the preparation of multicolor, multidensity and/or multithermoplastic foam and products composed thereof. Heat-plastified foamable gels of a thermoplastic resin or resins containing blowing agents are combined and extruded simultaneously through the same orifice of a die and expanded into a foam.The color, density and/or thermoplastic resin of the secondary foamed gel or gels can form a multitude of patterns or shapes that include waves, diagonals, stripes and/or continuous coverage over the entire surface of the primary foamed gel. These patterns or shapes can be on the surface and/or within the cross-section of the primary foamed gel.

Abstract: A method and apparatus for insulating a pipeline (1) which is more or less submerged in the sea bottom consists in that the insulation (3) is made directly at the pipeline (1): the substances for production of the insulating overing are transported to a mixing chamber (7) at the production site and are foamed around the pipeline (1). For this purpose may be used a flexible sheet (4) of material such as foil which is anchored to the sea bottom (2). Through the production of the insulation (3) in situ, the gas pressure in the insulating material (3) can be adapted to the outer pressure and thereby a compression of the material with loss of insulating effect can be avoided.

Abstract: Highly uniform three-layer extrusions generally of flat siding or panels, preferably of PVC are extruded in an apparatus having a flow block in which lateral extruders supply the upper and lower layer streams to respective curved flow passages running to outlets of a flow block while a main extruder supplies the foam PVC to the central outlet. The outlets are aligned with orifices of a flow plate connected by respective channels to outlet orifices arranged within a common circle and communicating with a die. The outlet orifices include a pair of elongated kidney-shaped orifices encircling and straddling an ovoid central orifice.

Abstract: A film having a porous core layer and nonporous outer layers is made from a composition of certain polymers, particularly ethylene polymers, a particulate filler which has little affinity for the polymer, and optionally an organic compound which decreases the tendency for affinity of the particulate for the polymer. The film is produced by extruding the composition through a die gap of at least 250 .mu.m, and subsequently stretching the film after cooling to a temperature below the melting temperature of the polymer.

Abstract: A process for producing a foamed thermoplastic resin article is disclosed, comprising separately melt kneading the first thermoplastic resin composition comprising a first thermoplastic resin and 10 to 400 parts by weight per 100 parts by weight of the first thermoplastic resin of a filler and constituting an unfoamed layer at the time of extrusion molding, and the second thermoplastic resin composition comprising a second thermoplastic resin and a foaming agent and constituting a foamed layer at the time of extrusion molding, by the use of extruders, and extruding the two resin compositions in the form of laminate through a T die.

Abstract: A high-strength cross-laminated film with a foam core, particularly a cross-laminated film made by counter-rotating dies, and a method of producing the laminated film. The high-strength cross-laminated tubular film web is produced by counter-rotating dies; which will allow for the orientation of each extruded film layer in a different direction so as to form a cross-laminate, and whereby, concurrently with the extrusion of the molten layers, there is interposed a formed adhesive material polymer between the layers so as to provide a weak bonding or adherence therebetween while imparting a thick feel to the laminated film.

Abstract: A polymeric component, for use as a separator in an electrochemical device in which the anode comprises metallic lithium, comprises a thermoplastic polymer, a tertiary plasticizer and a filler that comprises a lithium compound which is substantially insoluble in both the polymer and the plasticizer. The component is rendered porous by deformation which increases its surface area. The porosity can be enhanced by extracting one or both of the plasticizer and the filler.

Abstract: A triple-wall foam coextrusion apparatus in which inner and outer layers of one synthetic resin material are coextruded with an intermediate layer of another synthetic resin material, and wherein the passages for the first material are inclined to the axis along which the second material is extruded around a spider to ensure uniform flow.

Abstract: A stairtread facing consists essentially of a strip of friction material and a location member therefor. The strip of friction material is a co-extrusion with at least a part of the location member which rests on a stair, and both friction material and location member are made of rubber or plastics material.

Abstract: According to a method of manufacturing a foamed polypropylene resin sheet of this invention, a composition comprising as a resin component a mixture of 80 to 20 wt % of a crystalline propylene-ethylene block copolymer containing 20 wt % or less of ethylene and having a melt index (MI) of 2 or less and 20 to 80 wt % of a crystalline propylene-ethylene block or random copolymer containing 5 wt % or less of ethylene and having an MI of 6 to 20 or a polypropylene homopolymer having an MI of 6 to 20 is used. A pair of molding roll dies is horizontally arranged at a point separated from the center of an apex of an extrusion foaming die when a foamed sheet is to be extrusion-molded. A distance between the center of the roll and the apex of a base lip is set to fall within a range of (R.sup.2 +25).sup.1/2 to (R.sup.2 +144).sup.1/2 where R is a radius of the molding roll die.

Abstract: Microporous membranes and methods for producing such membranes from ultrahigh molecular weight polyethylene are described. The method employs extrusion of a solution of UHMW-PE and porogen through a forming die followed by thermal phase separation of polymer and porogen. Microporous structures are created by removing porogen. Microporous membranes produced include membranes with good permeability to air and water making them particularly useful as filtration media and water-resistance breathable membranes.

Abstract: A method for producing a composite hollow fiber membrane by coating a porous hollow fiber substrate with a dilute solution of a membrane-forming composition containing a membrane-forming material and a solvent therefor by contacting the porous hollow fiber substrate with the composition, partially evaporating some of the solvent from the coated porous hollow fiber substrate, contacting the partially dried coating porous hollow fiber substrate with a coagulant and recovering the composite hollow fiber membrane. Also included are the composite hollow fiber membranes so produced and their use as permeable membranes for separating at least one fluid from at least one other fluid in a fluid mixture.

Abstract: This invention relates to a novel continuous process for producing a hair curler comprising an elongated foam-plastic body with a substantially axially extending wire insert which is shorter than the length of the elongated foam-plastic body.

Abstract: Improved closed cell foams particularly suitable for use in packaging applications comprising a plurality of coalesced strands or profiles of a foamed thermoplastic composition.

Abstract: An aromatic polysulfone type resin hollow fiber membrane having a thickness of 100 to 600 .mu.m and a five-layer structure of an outer surface layer, an outer void layer, an intermediate layer, an inner void layer and an inner surface layer and wherein the inner and outer void layers are present in a thickness ratio of the inner void layer to the outer void layer of 1.5 to 0.6, the intermediate layer has a thickness of 5 to 70 .mu.m, and each of the outer and inner surface layers has an extremely small thickness. The hollow fiber membrane of the kind is excellent in heat resistance, acid resistance, alkali resistance, chemicals resistance and has an improved mechanical strength as well as a high water permeability.

Abstract: Highly loaded improved closed cell foams comprising a plurality of coalesced strands or profiles of an alkenyl aromatic thermoplastic synthetic resin or mixture of an olefin polymer resin and a copolymer of ethylene with one or more copolymerizable comonomers having a lower melting point than the olefin polymer resin. The loading of the nucleating additive is in a range of about 0.5 to about 50 weight percent, based on total resin weight. When highly loaded with carbon black these foams are electroconductive foams.

Abstract: The extrusion press comprises a block and a displacing body mounted in the block. The block includes an inlet duct, two feed ducts connected to it, transversely widened spaces connected to them and an outlet duct. The displacing body comprises a mounting portion and a guide portion and is located downstream of the inlet duct. It separates both feed ducts and both transversely widened spaces and projects with a sword-like piece of the guide portion into the outlet duct to form outlet gaps. It ends upstream of a mouth of the outlet duct providing an inner expansion chamber. The displacing body is free of a supporting member and held fixed from above and below by its mounting portion so that the thermoplastic material flow surrounds the sides of the sword-like piece running in the flow direction and surrounds the sword-like piece.

Abstract: A conductor wire with an inner layer of insulation of cellular polyolefin compound and an outer layer of polyvinylchloride. The polyvinylchloride includes a material compatible with the polyolefin and which bonds to the polyolefin to bond the layers together. The compatible material may be chlorinated polyethylene. In the insulated structure, the inner layer has a substantially continuous skin which is bonded to the outer layer. In a method of forming the insulation, the inner layer is maintained as a non-cellular structure which the outer layer is extruded onto it. This provides unbroken opposing surfaces of the layers which are bonded together and the integrity of the surface of the inner layer is maintained as the layer is formed into a cellular structure.

Abstract: The invention relates to synthetic resin plates comprising a coextruded synthetic resin foam layers. The synthetic resin plate comprises a main layer having continuous hollow chambers. Due to the presence of the coextruded synthetic resin foam layer, a completely flat plate can be obtained.

Abstract: A plastic pipe with a hard outer shell lined with an inner shell of soft resilient plastic foam with a smooth central axial passageway adapted to be a conduit for liquid. A method of manufacturing this pipe which comprises simultaneously extruding the material for the outer shell and the foamable material for the inner shell into a pipe forming die.

Abstract: A foamed thermoplastic article having an integral outer unfoamed skin layer is formed from a mixture of thermoplastic resin containing a blowing agent by removing at least a portion of the blowing agent in the die of the extruder. The blowing agent is removed, e.g., by modifying the die so that it incorporates a porous section whcih allows the blowing agent to be removed from the mixture.

Abstract: In a method of extruding a plastic product having a foamed core layer and at least one unfoamed skin layer by forcing contiguous flows of a resin through a coextrusion die, one of the flows containing a blowing agent and a nucleating agent for forming the core layer and the second of the flows containing only the blowing agent, for forming the skin layer, the steps of establishing a fluent stream of resin containing the blowing agent, dividing the stream into separate streams which are separately conducted to the coextrusion die to constitute the core-forming and skin-forming flows, respectively, and selectively adding the nucleating agent only to that one of the separate streams which constitutes the core-forming flow. The nucleating agent used can be one which is effectively completely expended when the core layer foams, so that the foamed product is essentially free of active nucleating agent.

Abstract: An extrusion process is controlled by feeding the material to be extruded from a supply station (5) to an extruder (1) and repeatedly weighing the supply station to calculate the throughput of the extruder. The initial line speed necessary to produce a predetermined weight/meter of extrudate is calculated and the line speed is adjusted accordingly. Subsequently, the throughput and the line speed are increased simultaneously, such that the weight/meter is maintained substantially constant until any one of a plurality of parameters such as line speed, screw speed, motor load current, extrudate temperature, melt pressure, etc reaches a predetermined maximum value. Thereafter either the line speed or extruder throughput is adjusted such as to maintain the weight/meter of the extrudate substantially constant at the desired value.

Abstract: A triple-wall foam coextrusion apparatus in which inner and outer layers of one synthetic resin material are coextruded with an intermediate layer of another synthetic resin material, and wherein the passages for the first material are inclined to the axis along which the second material is extruded around a spider to ensure uniform flow.

Abstract: The invention provides a method of forming composite products of two incompatible plastics or other materials by extruding a first stream of plastic through a die to form a profile and coextruding another stream on the surface thereof which is fusible with the first plastic and is impregnated with foreign matter and causing, by means of high heat, pressure drop or shear stress, a rupture of the layer to form a pattern of irregular cavities and projections to which a coating can be applied which will invade the cavities and surround the projections to bond with the extruded profile.

Abstract: Foamable and foamed polyvinlyidene fluoride materials prepared by compounding the PVDF with a suitable nucleating agent of discreet insoluble particles, a blowing agent having an activation temperature above the melting point of the PVDF, and a dispersing aid to provide a substantially homogeneous powdered mixture that is then melt compounded with high shear melt blending means and then extruded and quenched to provide the foamable polyvinylidene fluoride material which can then be extruded as an insulating material on wire at a temperature sufficiently high to activate the blowing agent.

Abstract: The invention concerns a method for producing a coaxial cable intended for the transmission of very high frequency signals. This coaxial cable comprises a dielectric insulating layer composed of foamed polytetrafluoroethylene or a composition comprising at least 80% of this product named hereinafter COMPOUND. The layer of insulating material is directly obtained by cold extrusion of a COMPOUND powder, the intimate mixing of a pore-forming agent and a foaming agent and a lubricating oil. The mixing of the COMPOUND powder, the pore-forming and foaming agents is effected dry or in aqueous dispersion. Principal application: Fields of use of ultra-high frequencies such as radars and transmissions.

Abstract: There is provided a three-ply plastic film prepared by a sandwich foam, blown film coextrusion process. The outer skin layers are composed of high performance polyolefins, such as linear low density polyethylene. The foamed middle layer imparts to the film improved structural integrity and stiffness, an independent tear mechanism for the skin layers, and improved TD tear strength.

Abstract: Water instead of carbon dioxide is substituted for part of the volatile organic blowing agent, e.g., pentane, resulting in extruded foams having a smooth, lustrous drum side skin compared to foams containing only organic blowing agent or organic blowing agent plus carbon dioxide.

Abstract: The present invention teaches a cloth covered pinch welt comprising a flexible, thermoplastic polymeric substrate extruded about a reinforcing member having a layer of partially embedded open cell foam material bonded to the polymeric substrate and wherein a cloth covering is bonded to the foam material. In addition a method for manufacturing the cloth covered pinch welt disclosed herein is also taught.

Abstract: The present invention is directed to a process for the production of matte, non-blocking, thin-walled molded articles, films or tubes from polyurethane elastomers prepared from high molecular weight polyols which contain dispersed polyadducts based on polyisocyanate polyaddition products. The use of these high molecular weight polyols contained dispersed polyadducts allows for the preparation of thin-walled, molded articles which have reduced surface tackiness. The present invention is additionally directed to the molded articles produced by this process and to their use for forming polyurethane foam composites.

Abstract: This invention concerns a process for producing a molded thermoplastic resin by interposing during molding a thermoplastic resin different from the thermoplastic resin to be molded as a skin layer between the die surface and the thermoplastic resin to be molded. A lubricant is provided to lubricate the interface between the die surface and the skin layer. After molding, the skin layer with lubricant is removed.

Abstract: Apparatus including an extruder, a die member and a vacuum device connected in series. The vacuum device includes a chamber and a device at at least the outlet thereof to air-tightly seal the chamber around the extruded mass of foamed thermoplastic resin. The air-shielding or sealing device is an annular tube which is inflatable radially inwardly having a flexible inner face which seals around the extruded mass. A durable, abrasion-resistant, flexible protective sheet can be interposed between the mass and the tube.

Abstract: A mixture of virgin crumb rubber sized to between 30 mesh and 100 mesh containing less than 5%+100 fines and thermoplastic binder, such as carbon black filled polyethylene containing a coating promoter, such as a citrate salt and lubricant, such as a calcium stearate, is mixed in a vented Banburg mixer heated to at least 350.degree. F. to remove volatiles through vent before extrusion. The mixture is formed into sheet in the nip of a two roll assembly and cooled in air before diced into pellets by a dicer.The pellets are formed into porous pipe by extrusion in a pipe extruder having the feeding, transition and metering zones separately heated to temperatures from 320.degree. F. to 400.degree. F. (T.sub.1, T.sub.2, T.sub.3). The die has a separate jacket receiving heat exchange fluid for heating the die to a temperature from 290.degree. F. to 380.degree. F. to form a porous pipe having more uniformly spaced and sized pores and a smoother inner wall surface.

Abstract: Foamable and foamed polyvinlyidene fluoride materials prepared by compounding the PVDF with a suitable nucleating agent of discreet insoluble particles, a blowing agent having an activation temperature above the melting point of the PVDF, and a dispersing aid to provide a substantially homogeneous powdered mixture that is then melt compounded with high shear melt blending means and then extruded and quenched to provide the foamable polyvinlyidene fluoride material which can then be extruded as an insulating material on wire at a temperature sufficiently high to activate the blowing agent.

Abstract: A system and method for the control of the density of extruded foam controls foaming based on the volume per unit time of extrudate being formed. A gear pump controls the flow of melt to the die. The pump speed provides an accurate measure of the volume per unit time of melt moving to the die. The speed and cross-sectional dimensions of the extrudate are measured to determine the volume per unit time of the extrudate. Since the unfoamed melt density times the volume per unit time of the unfoamed melt being delivered to the die is equal to the density of the foamed extrudate times its volume per unit time, a ratio of the density of foamed extrudate to unfoamed melt can be determined from the two volume per unit time calculations. Once the ratio for an appropriate foam density is determined empirically, density-affecting characteristics of the extruder can be controlled to bring the calculated ratio towards the desired ratio.

Abstract: Polyaddition products containing urethane groups are produced by reacting an isocyanate group containing distillation residue with a compound having a molecular weight less than 600 containing at least two alcoholic hydroxyl groups. The distillation residue is obtained in the commercial production of tolylene diisocyanate. The distillation residue and hydroxyl compound are reacted in amounts such that the NCO/OH equivalent ratio is less than 1.5:1. The polyaddition reaction is carried out at a temperature in the range of 50.degree. to 220.degree. C. The reaction is carried out in a reaction screw extruder preferably having self-cleaning screw geometry. The polyaddition products are useful as molding compositions, reactive fillers and starting materials in the production of flame-resistant polyurethane plastics.

Abstract: A method for controlling a cellular foam cable coating extrusion process wherein the quench point or temperature of the foamed coating being extruded onto the core material, and the ratio of speed of extrusion to line speed of the extrusion process are simultaneously adjusted respectively in response to two error signals indicative of a variation in relative permittivity and annular area of extruded coating from required specified values. The method results in a faster process than possible heretofore while at the same time a tighter tolerance on deviation from required parameters is possible.

Abstract: There is disclosed a method for controlling an extrusion line for foamed insulation cables. In this method, a foaming insulation compound composed of a polyolefin resin and a foaming agent is supplied to an extruder, and extruded and coated as a foamed insulation onto a continuously fed cable conductor at a temperature higher than a decomposition temperature of the foaming agent to produce a cable that is subsequently passed through a cooler unit for controlling the outside diameter and electrostatic capacity of the foamed insulation.

Abstract: A skeletal layer of a first polymeric material, consisting of two parallel plates interconnected by spaced-apart webs, is overlain on at least one plate surface by a reinforcing layer of a more wear-resistant or otherwise protective second polymeric material, possibly with interposition of an equalizing layer of a third polymeric material. The reinforcing layer may carry a lower-melting coating of a fourth polymeric material serving to hold a covering such as a textile fabric in position thereon. The voids of the skeletal layer may be filled with foam plastic. The composite panel can be formed by joint extrusion of all polymeric layers and can be subjected to subsequent deformation under heat and pressure into a shaped body.