Abstract: Foamed polymers having low loss at microwave frequencies are prepared through use of perfluorinated alkane foaming agents. The invention is particularly valuable for polymers which are melt-processed at high temperatures, especially fluoropolymers such as tetrafluoroethylene copolymers. The polymeric foams are particularly useful as electrical insulation, especially for coaxial cables suitable for use at microwave frequencies.

Abstract: A resin cladding is extruded onto a base strip 10 that is assembled into a cushioned automotive pull strap handle. This is done by feeding a continuous length of base strip 10 through an extrusion mold 12 that forms a continuous resin cladding 13 surrounding base strip 10 and providing raised shoulders 15 extending along longitudinal side edges of strip 10. Discrete strips 30 are cut from continuous strip 10 and resin cladding 13 is cut and stripped away from end regions 31 of discrete strips 30. Apertures 33 are punched in end regions 31 and discrete strips 30 are assembled into strap handles. Resin cladding 13 can also be cut and stripped away from end regions 31 before discrete strips 30 are cut from continuous strip 10.

Abstract: A foamed plastic insulator such as an insulated wire having a foamed plastic material insulation layer formed over a conductor. The plastic material includes at least one component having a swelling ratio greater than 55%, and the component comprises at least 20% by weight of the insulation layer. The insulated wire is produced by adding a blowing agent such as a chemical blowing agent and an inert gas and extruding the mixture over a conductor.

Abstract: A tube is thermally insulated by helically wrapping a water-repelling spacer around the tube; longitudinally folding a paper ribbon carrying a separating medium around and onto the helical spacer; injecting a foaming material into the tube as it is being formed, and permitting the material to foam inside the folded ribbon; and further permitting the foam to cure and set. Subsequently, the ribbon is peeled off the foam and, preferably, a metal or metalized foil is wrapped around the exposed foam, which is followed by the extrusion of a thermoplastic, synthetic envelope onto the foam.

Abstract: In the manufacture of skinned foam a technique for matching the viscosity of the skin as well as the foam so that both flow uniformly through the die includes the addition of blowing agent to all of the layers of the structure. To prevent foaming of the skin layers, nucleating agent is not added at those layers and the temperature is controlled so as to prevent nucleation without a nucleating agent. More specifically, the skins are kept above the boiling point of the blowing agent at atmospheric pressure and melt temperature, but below the temperature at which homogeneous nucleation occurs.

Abstract: A mixture of crumb rubber, binder, such as polyethylene, and slip contact agent, such as talc, and lubricant, such as a metal stearate, is formed in a blender (10), is shaped into pellets (32) by extruding a strand of the mixture (26) into water (28) and breaking the strand into pellets. The pellets (32) are adjusted to a preselected water content in drier (46) before storage in closed bags (50), stored and reinforced in a container (54).The controlled water content pellets (32) are formed into porous pipe (88) by extrusion in pipe extruder (62) having the feeding, transition and metering zones separately heated to temperatures from 320.degree. F. to 400.degree. F. (T.sub.1, T.sub.2, T.sub.3). The die has a separate jacket (90) receiving heat exchange fluid for heating the die (68) to a temperature from 290.degree. F. to 380.degree. F. to form a porous pipe (88) having more uniform porosity. Porosity is controlled by selecting water content of the pellets and controlling die temperature.

Abstract: Polyolefin foamed fibers consisting of composite fibers having a good spinnability, a small fineness and a non-waxy feeling, and a process for producing the same are provided, which foamed fibers having a structure wherein only a composite component (B) dominantly forming the fiber surface of composite fibers along the direction of the fiber axis thereof is substantially foamed and a part of the resulting foamed cells are burst open on the fiber surface, and which process comprises adding a foaming agent only to the above component (B) and combining two composite components so that the composite ratio thereof is 30/70 or higher and the theoretical average thickness of the component (B) in the cross-section of the unstretched fibers is 2 to 15 microns.

Abstract: A process for producing a highly expanded polyolefin insulated cable comprising the steps of feeding a compound of polyolefin, nucleating agent and volatile liquid to an extruder, heat extruding said compound through said extruder onto an inner conductor passing through said extruder to cover the outer periphery of said inner conductor thereby forming an insulation layer of highly expanded polyolefin foam having a foaming ratio in excess of 2.5 times (60% expansion degree) tightly adhered to said inner conductor.

Abstract: Coextrusion feedblock apparatus for making multilayer, lightweight pipe wherein means are provided to convert thermoplastic material into pipe or tubing having a plurality of layers. Means are provided for adjusting the feedblock apparatus to assure thickness uniformity of the inner layer of the pipe or tubing and further, means are provided for adjusting overall wall thickness of the multilayer pipe or tubing.

Abstract: A sleeve and method of making the same comprising a laminate sheet having a more highly shrinkable foamed film and a lesser shrinkable non-foamed film, the ends of the laminate being bonded together so that the foamed film faces the interior of the sleeve. The foamed film has a thicker surface layer on its side opposite that laminated to the non-foamed layer, which therefore faces the interior of the sleeve.The flow direction shrinkage rate of the laminated sheet, which is 60% or less, is greater than the widthwise shrinkage rate of the laminated film. The widthwise shrinkage rate is 10% or less.

Abstract: A process of extrusion molding plasticized vulcanizable or cross-linkable rubber or synthetic resin materials, comprising the steps of heating said materials to an elevated temperature in a short time immediately before a molding die and vulcanizing or cross-linking the materials in the manner of maintaining said elevated temperature substantially while the materials are passing through the die or for a while after they have passed through the die, thereby obtaining mold goods.

Abstract: Novel cardiovascular prosthetic devices or implants having many useful cardiovascular applications comprise a porous surface and a network of interconnected interstitial pores below the surface in fluid flow communication with the surface pores. Tissue forms a smooth thin adherent coating of self-determining thickness on the porous surface making it resistant to the formation of the blood clots normally associated with the presence of foreign bodies in the blood stream. The device has particular utility in heart valves, pacemaker electrodes, blood pumps, blood stream filters, an artificial pancreas, vascular access tubes, small and large bore vascular grafts, blood pump diaphragms and vascular and intracardiac patches.

Abstract: A composite laminate material and a process for making the same are provided, the process comprising the steps of providing an unbonded fibrous batt of desired thickness having a thermosetting binder material dispersed therethrough, applying a layer of desired thickness of a curable latex to at least one side of the fibrous batt, drying the layer to a predetermined moisture level to provide a dried composite material, and heating and compression molding the dried composite material to simultaneously mold the composite, cure the layer and cure the binder material by embossing a pattern into the exposed side of the layer before the layer and the binder material are cured to cause the layer to be contoured with the pattern substantially throughout the thickness thereof and thereby cause the pattern to be substantially impressed into one side of the batt so that the resulting embossed and cured layer has a substantially uniform thickness and the one side of the cured batt substantially conforms to the embossed co

Abstract: A hose of improved impulse life is described including an inner polymeric tube which has a relatively hard outer surface, a tightly packed wire reinforcement e.g., braid or spiral, telescoped over the tube, and an expanded polymeric cushion matrix encapsulating at least a portion of the strands of the reinforcement and also promoting wire-to-wire and tube-to-wire adhesion. A method for producing the hose employing a foamable material applicator is also disclosed.

Abstract: In the production of foamed thermoplastic synthetic material, synthetic material is melted in a screw extruder and fluid propellant is injected into the molten sythetic material. The residence time of the molten mixture has a determining effect in regard to uniform distribution of the propellant and thus also in regard to the uniformity of the cell structure. In order to provide for homogeneous mixing of the propellant and uniform cooling of the molten mixture, without using an excessively long screw extruder, the screw extruder is provided, downstream of a melting region thereof and of an injection opening thereof through which propellant is introduced, with flow obstruction structure which is by-passed by static mixing structure disposed outside the screw extruder. The molten synthetic material is simultaneously mixed with the propellant and cooled in the static mixing structure.

Abstract: This invention relates to a process for producing economically shaped article of polystyrene foam with a small wall thickness and sufficient strength by a continuous simple operation including a short forming cycle in which the sheet of polystyrene foam having a bulk density of 0.15 to 0.7 g/cm.sup.3, a thickness of 0.3 to 1.0 mm, 5 to 20 cell membranes widthwise of the sheet and a draw ratio of up to 1.25 and containing 0.03 to 0.3 mole/kg of the residual gas of the blowing agent is formed by an extruder and utilized to produce the shaped article.

Abstract: Particulate absorbents of a water-insoluble water-swellable polymer having a gel capacity of at least 10 are immobilized with a composition comprising the absorbent in a liquid polyhydroxy organic compound. The composition may be employed by applying to an appropriate surface and subjecting the liquid film to solidifying conditions. The solidified film product has high absorptive capacity and is free of undesirable movement when positioned in absorbent articles. A foam product having both absorptive and cushioning properties is prepared from a solid, particulate, water-insoluble, water-swellable polymer having a gel capacity of at least 10, a solid, particulate blowing agent, and a liquid polyhydroxy organic compound.

Abstract: The invention relates to a laminated material, the main layer of which consists of a molecular-oriented polyester material which has very good tensile strength characteristics and a sealing layer joined to the main layer of a modified polyester material of the type which is marketed under the trade name PETG and which retains its sealing characteristics in spite of the laminated material being subjected to a joint molecular-oriented stretch

Abstract: A method for manufacturing a heat insulating pipe having a foamed insulating layer around the outer surface of said pipe. The foamed insulating layer has an expansion ratio of at least 4. It has three integral sub-layers, said sub-layers including a cellular middle foamed sub-layer which is integral with a cellular inner foamed sub-layer and a cellular outer foamed sub-layer, said inner and outer sub-layer being on opposite sides of said middle sub-layer, said cellular inner foamed sub-layer being the innermost sub-layer with respect to said pipe and surrounding the outer surface of said pipe. The cells of said inner and outer sub-layers are smaller than the cells of said middle cellular sub-layer, the ratio .mu..sub.1 /.mu..sub.2 of the cell dimensions of said cellular middle sub-layer are between 0.3 and 0.9, wherein .mu..sub.1 is the average cell dimension measured in the radial direction of said pipe and .mu..sub.2 is the average cell dimension measured in the axial direction of said pipe.

Abstract: A sewer pipe, transport pipeline, or other circumferentially enclosed passageway is lined by inserting into and along it a flexible tubular material of given diameter, with its corresponding circumference being less than the inside perimeter of the passageway. The tubular material is a laminate having a dimensionally stable skin layer facing the interior of the passageway and a contiguous layer of a composition foamable to form an expanded cellular structure. After insertion of the tubular material the contiguous layer is foamed to expand cellularly so as to fill the space between the inner skin and the inside wall of the passageway and to solidify in place. The tubular material may have an expansible outer skin layer also.

Abstract: Hose continuously manufactured with an extruded elastomeric liner with a flexible strand reinforcement laid on the outer surface thereof together with a foam/sponge insulation layer thereon which is attached to the liner between the reinforcement strands. The apparatus comprises a ram air extruder mechanism for extruding the elastomeric foam outer insulation layer, or by addition of chemical blowing agents to the insulation compound.

Abstract: An extrusion head for moldings to be used in the construction of window, door and the like frames, as well as a molding produced thereby, are provided. A frequently encountered problem in the manufacture of plastics material moldings for window and door frames is represented by the necessity of increasing the mechanical strength and thermal insulation properties thereof, as well as the necessity of minimizing the amount of plastics material utilized. This technical problem is solved by providing an extrusion head affording the possibility of producing in one pass a molding having an outer skin of rigid PVC and an inner lining, adhering to said skin, made of rigid foamed PVC and defining an inner cavity. The extrusion head is provided, for this purpose, with a first mouth and a second mouth, having both a closed contour and being arranged one within the other, which are fed from two supply channels, independent of each other and so constructed as not to interfere with each other.

Abstract: The sealing strip includes a channel-shaped attachment profile of rubber, in which a metallic reinforcing strip is embedded; this profile has an external coating layer of sponge rubber with an outer surface rendered velvety by abrasion.

Abstract: An improved apparatus for extruding an expandable thermoplastic composition onto an elongated article is disclosed comprising an extruder housing; a cylindrical extruder screw axially positioned within an extruder barrel within the housing; a device for heating the expandable thermoplastic composition passing through the hollow chamber; a gas input for supplying an inert gas into the extruder barrel; and a die head attached to the output end of the extruder housing through which an elongated article is passed for the extrusion thereon of the expandable thermoplastic composition.

Abstract: The invention relates to a laminated material, the main layer of which consists of a molecular-oriented polyester material which has very good tensile strength characteristics and a sealing layer joined to the main layer of a modified polyester material of the type which is marketed under the trade name PETG and which retains its sealing characteristics in spite of the laminated material being subjected to a joint molecular-oriented stretching.

Abstract: The invention relates to a process and an apparatus for manufacturing plastic pipes having a composite structure by extrusion.The material forming the inner and outer walls of the tube is introduced into a special heated and regulated distribution head and is separated into two distinct streams between which a filling material forming a first stream is injected. These three streams are brought together and placed in contact, thus forming a blank which is given its final dimensions by being passed into a conventional tool comprising a trefoil, die and mandrel, followed by a conformator.Application to the manufacture of large dimension tubes for the disposal and drainage of sewage and rainwater.

Abstract: A conductive element (22) is preheated by a preheat power supply (34) to an initial temperature which is a function of line speed. The preheated conductive element (22) is advanced through an extruder (32) whereat a cellular insulation layer (24) and a solid plastic insulation layer (26) are extruded thereabout to form an insulated conductor (20). The insulated conductor (20) is advanced through an air gap (38) whereat the cellular insulation layer 24 expands about the conductive element (22). The insulated conductor (20) is then quenched at a point to stop the expansion of the cellular insulation layer by passing the insulated conductor into a cooling bath (40).A capacitance monitor (50) measures the coaxial capacitance of the insulated conductor (20) and develops an error signal.

Abstract: Molten plastic material is extruded uniformly about an advancing core by dividing a single stream of the plastic flowing to a die assembly transversely to the direction of advance of the core, into a plurality of streams, in which one half of the plastic flows along a first path spaced around the core and then towards the core; the other half of the plastic flows in a second path which is, in essence, a mirror image of the first path; the divided streams are reunited as a tubular sleeve of flowing plastic flowing in the direction of the advancing core, spaced around the core and flowing towards the advancing core.

Abstract: A process for producing a highly expanded polyolefin insulated cable comprising the steps of feeding a compound of polyolefin, nucleating agent and volatile liquid to an extruder, heat extruding said compound through said extruder onto an inner conductor passing through said extruder to cover the outer periphery of said inner conductor thereby forming an insulation layer of highly expanded polyolefin foam having a foaming ratio in excess of 2.5 times (60% expansion degree) tightly adhered to said inner conductor.

Abstract: Textile quality polymeric fibers and thin films that are highly sorbent for organic and other vapors, mists and solutes. The fibers and films comprise a polymeric matrix with a system of interconnecting micropores, and are highly loaded with particulate sorbents such as activated carbon. The fibers and films are manufactured by forming a melt blend of the sorbent particles, the polymer and a selected diluent, spinning or extruding and drawing down the fiber or film, and extracting the diluent. The diluent functions to permit a high spin or extrusion draw down, to permit the subsequent cold drawing of fibers highly-loaded with active carbon, and to permit the fiber or film to be porosified. Optionally, the diluent may be extracted after or before cold drawing, or without any cold drawing. The fibers and films are highly sorbent, are strong and durable and exhibit substantial strength over an appreciable degree of elongation.

Abstract: The specification describes water vapor-permeability sheet materials, particularly useful in the footwear industry. The production of sheet materials which are water permeable, highly resistant to wear, water resistant and mechanically stressable occurs by mechanically foaming a polymeric dispersion, the mechanical foaming being carried out in the presence of a surfactant, the density of the film being adjusted by the mechanical foaming to 0.55-0.85 g/cm.sup.3, gelling the foamed dispersion at a temperature of 120.degree. to 220.degree. C., for at most 10 minutes, and finishing the sheet material by spraying and/or rastering.

Abstract: An elastomeric or thermoplastic polymer, such as polyethylene, is mixed with silane for grafting onto the polyethylene; after grafting the material is extruded around a cable, a conductor, tubing or the like, but just prior to extrusion moist nitrogen is forced into the extruder so that the material will expand to foam, the cells being filled with moist gas so that the cell walls crosslink to stabilize the resulting foam sheath.

Abstract: A foam composition comprising an ethylene-chlorotrifluoroethylene copolymer, a blowing agent and a nucleating agent. The nucleating agent is the carbonate or oxide of a metal cation from the group of metals consisting of magnesium, calcium, barium, zinc and lead. The invention also is a method of making the above foam copolymer composition.

Abstract: The invention relates to a process for the continuous extrusion forming of a thermoplastic double-walled, foam-core conduit by the sequential steps of extrusion forming an inner plastic tube, evenly coating said inner tube with foam-core layer and extrusion forming and bonding an outer tube in contact with said foam-core layer, said outer tube being generally evenly spaced apart from said inner tube by said foam-core layer providing a plastic double-walled, foam-core conduit.

Abstract: Textile-quality multifilament yarns that are highly sorptive for organic vapors, mists and solutes are described. Each filament comprises a microporous polymeric sheath filled with a core of sorptive material. In a multifilament spinneret having a hollow needle in each orifice, a slurry containing the sorptive material is supplied to each needle, and a blend of a polymeric material and a pore-forming material is supplied to the orifice externally of the needle. The spun composite fibers are drawn and subsequently extracted to porosify the sheath and to activate the sorptive property of the cores.

Abstract: A method of forming a foam-skin insulation on telephone wires, wherein a homogenuous flow of basic plastic is divided into two separate flows one of which is subjected to mixing with a foam agent while the other, intended to form an outer layer of solid plastic, is bypassed directly to an extruder tool. The apparatus used for the method comprises one single extruder, the extruder head whereof is provided with a flow dividing piece guiding one flow past foam injecting nozzles and the other flow through a separate branch channel to the extruder tool.

Abstract: An improved foamable dielectric composition comprising a melt extrudable perfluorocarbon resin containing therein (i) a polytetrafluoroethylene (PTFE) nucleating agent and (ii) a volatile blowing agent, preferably a lower fluorocarbon blowing agent having only one or two carbon atoms; a process for forming such a composition; and, products produced therewith. More specifically, a foamed melt extrudable fluorinated ethylene-propylene (FEP) polymer containing therein a PTFE nucleating agent and blown to a foamed structure by means of a volatile fluid--e.g., a lower fluorocarbon such as fluoromethane or, preferably, fluoroethane, a process for forming such a foamed compostion; and, products produced therewith such as jacketed electrical conductors and/or coaxial cables wherein at least one conductor is bonded to such a foamed melt extrudable resin.

Abstract: The invention concerns an extruder head for regulating the temperature of a flow of molten plastic containing a foaming agent. In the flow passage of the extruder head is arranged a mixer which is inductively heated and transfers heat to the plastic flow thereby regulating the temperature thereof during the passage through the extruder head.

Abstract: A particulate concentrate, for example pellets, is provided comprising predetermined amounts of a pigment and a blowing or foaming agent in a polymer matrix. The concentrate can be added to an extruder together with a polymer insulating material for the formation of color-coded cellular insulation on a conductor wire of a cable, for example a communication cable. The composition of the concentrate is so determined that different color-coded, cellular, insulating coatings can be produced which are dielectrically matched, as required.

Abstract: Method for dispersing a fluid additive within only a portion of a stream of thermoplastic material comprising the steps of(a) flowing said stream of thermoplastic material into a channel having walls of substantially circular cross section, into which there has been placed a rotating mixer head having in the surface thereof a plurality of alternate lands and grooves each of said lands and grooves having an upstream end and a downstream end, said lands alternating with said grooves and being arranged in pairs, each of said pairs having a land in loose clearance with said wall followed by a land in close clearance with said wall, said mixer head having an unobstructed internal passage positioned therein over a substantial portion of its terminal length and a plurality of conduits severally connecting elongated zones between said lands pairs and said hollow internal passage, and(b) injecting said fluid additive into said channel at a position between said upstream and downstream ends of said lands and grooves.

Abstract: A blend of high and low density polyethylene and azodicarbonamid added as blowing agent is heated in an extruder to a temperature above the melting point of the high density component and fed to a shear head having a hollow rotating mandrel through which tubing is fed for depositing thereon a hose at the nozzle exit of the head. A peroxide is fed to the shear head for mixing with the polymer blend and immediately initiating crosslinking; blowing begins just prior to the depositing, the material being already crosslinked to a considerable extent.

Abstract: A composite fiber or filament comprising a core or substrate coated with a cellular foam, and an outer circumference characterized by a substantially continuous, microcellular breathable and abrasion-resistant aspect.

Abstract: An apparatus for producing a foamed plastic insulating coating in a wire. A gaseous foaming agent is mixed with a resin and passed through a high pressure narrow passage and then through a lower pressure wide passage.The release of pressure, when the resin enters the wide passage, results in a foaming of the resin. The foamed resin is thereafter extruded through an orifice onto a wire. In one embodiment a chemical is added to serve as a nuclei for the gas bubbles formed during foaming. In a second embodiment, a second chemical is added to provide a smoother extruded surface. In still a further embodiment, the pressure in the wide passage is automatically controlled to remain at a predetermined preferred pressure.

Abstract: A method of and a device for adjusting the capacity and the diameter of an electric conductor provided with an insulation coating of foamed plastics material in an extruder press. The press is provided with an adjustably rotating feed screw and adjustable heating means. The deviation of the capacity of the insulated conductor from a preset capacity and the deviation of the diameter of said conductor from a preset diameter are measured at the path of movement of the conductor. The rotation speed of said screw is adjusted in response to said capacity deviation and said diameter deviation and the temperature of said heating means is also adjusted in response to said capacity variation and said diameter deviation in order to correct said deviations.

Abstract: An extruder for simultaneously extruding two plastics materials without intermixing thereof prior to exiting the extruder. The extruder barrel has two feed hoppers at one end and an outlet at the opposite end and contains a rotatable screw with two spaced screw threads of the same handedness which form two helical channels, each fed from one of the hoppers. One channel extends from a hopper to the outlet and the other channel is blocked in advance of the outlet so that substantially all the material therein is forced to enter a passage in the screw which extends to the outlet. Also, a process for extruding the two plastics materials and for coating a wire with two layers with a die having a single material receiving channel.

Abstract: Solid materials having a flash point of less than 500.degree. C. are rendered fire alarming by providing for the presence thereon of micro capsules containing a bromofluoroalkane having a critical temperature of at least 100.degree. C., the micro capsules having an external diameter of from 200 to 260 microns, and the wall of the capsules consisting of a polymer, treated to release the bromofluoralkane suddenly at a predetermined temperature to provide a detonation having a maximum sound level of 10-12 kHz.

Abstract: This invention relates to a process of producing a foamed plastic insulated conductor. This process comprises the steps of forming a foamed insulation on a conductor wire by means of a gas injecting extruder and passing said conductor wire having said foamed insulation through telescopic cooling trough means including a movable trough to be adjusted in its position relative to a head of said gas injecting extruder so as to obtain a given value of a capacitance of the foamed plastic insulated conductor in accordance with an electrical signal from a capacitance monitor to detect a value of said capacitance of the foamed plastic insulated conductor. The process of the invention is characterized by further comprising the steps of detecting the position of the movable trough adjacent to its critical or limit positions and adjusting the injection rate of the foaming gas so as to move the movable trough to the middle position of the range of movement thereof.

Abstract: The present invention relates to a pad capable of high liquid retention and capable of self-metering of liquid from the pad upon application of pressure. Such pads are highly desirable in lubricating applications and serve well as printers and ink reservoir for computers, markers and printing machines. The process comprises mixing a void former, typically a non-reactive salt of a size range chosen between 2 and 450 microns with a polymeric material in a weight ratio of 2.5:1 to 10:1 salt to polymer. The polymer is heated and the salt dispersed therein to form a salt-polymer composite. The composite is fed to an extruder and extruded to a desired shape, a dense skin being formed on the surface of the extruded polymer. Subsequently, the extruded polymer is cut, the salt is leached from the polymeric matric with a suitable solvent, and the leached extruded polymeric matrix is dried. The skin layer has narrower channels and a lower void volume than the adjacent reservoir column.

Abstract: A method of manufacturing thermoplastic sheet products. The product produced from the method consisting of at least three layers with the inner layer being a foamed core. The product having significant cost and weight reduction and improved performance properties over solid sheet products currently being produced by standard industry practices.

Abstract: Thermoplastic materials which have hot tack and which are incapable of being independently processed by the blown film process due to the tack they show in hot state and especially in the as extruded state are processed to film and sheet by the blown film process by extruding and inflating in a manner known per se an at least two-ply tubular film or sheet of thermoplastic material, the inner ply being formed by a tack-free thermoplastic material and the outer ply superposed thereon being formed by said hot-tacky thermoplastic material; slitting the double-ply tubing for storage and after flattening at least at one edge, and arranging the film web, preferably with winding-up, together with the web of tack-free material in such a manner that one web having hot tack alternates with one tack-free web. The multi-ply film and sheet materials produced by the process are comprised by the invention. .Iadd.