With Subsequent Application Of Shaping Force To Form Final Desired Shape Patents (Class 264/46.1)
  • Patent number: 11753788
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Grant
    Filed: December 21, 2021
    Date of Patent: September 12, 2023
    Assignee: TENSAR INTERNATIONAL CORPORATION
    Inventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher
  • Patent number: 10427624
    Abstract: Multilayer automotive trim part for noise attenuation comprising at least two fibrous layers (10, 30) and at least one air permeable intermediate film layer (20) between the at least 2 fibrous layers (10, 30), whereby the trim part is air permeable, and at least one of the fibrous layers (10, 30) is a mixture of fibers consisting of 10 to 40% of binder fibers, 10 to 70% of recycled fibers and 10 to 70% of self-crimped fibers and wherein the total amount of said fibers adds to 100% by weight.
    Type: Grant
    Filed: October 27, 2015
    Date of Patent: October 1, 2019
    Assignee: AUTONEUM MANAGEMENT AG
    Inventors: Delphine Guigner, Vipul Savaliya
  • Patent number: 9833956
    Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: December 5, 2017
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
  • Patent number: 9630356
    Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: April 25, 2017
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
  • Patent number: 9376766
    Abstract: Low weight and non-square carpet tile suitable for use in mass transit vehicles, particularly passenger aircraft. The carpet tile preferably weighs less than about 82 ounces per square yard. The carpet tile of this invention may have a carpet pile and at least one backing layer. The backing layer may use a low weight filler material. The carpet tiles satisfy transportation industry standards for flame, smoke and toxicity.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: June 28, 2016
    Assignee: Interface, Inc.
    Inventors: James Hobbs, Joel Sheppard, Stuart Jones, James Woods, Jr., John P. Bradford
  • Patent number: 9308683
    Abstract: Described is a dry calibration device for extruders comprising a calibration head (2) having a calibration duct (3); the device also comprising a heat exchange jacket (5) positioned in contact with the calibration head (2) and suction means (9) associated with the calibration duct (3), while the heat exchange jacket (5) comprises a thermally conductive element (6) positioned in contact with an outer surface (4a) of the calibration head and forming a contact surface (6a) extending continuously along a longitudinal axis (6A) of extension of the calibration head (2).
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: April 12, 2016
    Assignee: GIMAC DI MACCAGNAN GIORGIO
    Inventors: Giorgio Maccagnan, Alberto Bertuletti, Tiziano Capelletti
  • Patent number: 9228070
    Abstract: Prepare extruded thermoplastic polymer foam by preparing a foamable polymer mixture containing thermoplastic polymer and blowing agent at a mixing pressure, cooling the foamable polymer mixture and extruding it through a foaming die at a die pressure at least 90 bars lower than the mixing pressure and out through a die opening having cross sectional dimensions of 2.5 millimeter or more and a cross sectional area of at least 700 square millimeters at a flow rate greater than 500 kilograms per hour and allow it to expand into a polymer foam between shaping elements while restraining the extrusion rate with a restraining device so as to form polymer foam having 96 volume percent or less void volume, anisotropic cell size, a thickness of 50 millimeter or greater, compressive and tensile moduli in the thickness dimension greater than 35 mega pascals and an average shear modulus greater than 16 mega pascals.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: January 5, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Van-Chau Vo, Alain Sagnard, John Gordon-Duffy
  • Patent number: 9056419
    Abstract: A vacuum sizing tank configured to provide controlled fluid flow. A fluid control system and a vacuum sizing tank utilizing electronic controls to create and maintain controllable fluid flow within the tank. Flow meters may measure the flow in and out of the tank to maintain consistency. Temperature meters may measure the temperatures for each of the flows to maintain consistency. An electronic circuit may compare the values with preset values. Any difference between the values may trigger change by varying the voltage applied to a variable speed water pump.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: June 16, 2015
    Inventors: Richard C. Bell, R. Brandon Bell
  • Publication number: 20150137404
    Abstract: The invention relates to a novel process for commercial production of bulk functionally graded materials (FGM) with a per-determined axial, radial, and spherical gradient profiles. The process is based on the reiterated deformation of the layers of variable cross-section thicknesses made of different materials. That allows significant savings of time, energy and materials. Metals, ceramics, glasses and polymers in different combinations can be brought together with a continuous or stepwise gradual change from one material to another. The invention can be applied to industrial production of functionally graded materials with different types of gradient profiles, which cannot be produced by the existing technologies and which are sought by many key industries. The mechanical, thermal and optical responses of materials produced by the proposed methods are of considerable interest in optics, optoelectronics, tribology, biomechanics, nanotechnology and high temperature technology.
    Type: Application
    Filed: May 16, 2014
    Publication date: May 21, 2015
    Inventor: Lev Tuchinskiy
  • Patent number: 9028732
    Abstract: A single-sided, slip resistant, self-adhesive material is produced using a blown film process which produces a film having an interior layer capable of being treated or coated to accept a pressure sensitive adhesive, a middle layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent to produce a single-sided slip resistant material. A number of in-line rollers are optionally provided after a pair of nip rollers, which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies) the film prior to the film being coated on one side with a pressure sensitive adhesive.
    Type: Grant
    Filed: October 15, 2013
    Date of Patent: May 12, 2015
    Assignee: Multi Technologies Industrial L.L.C.
    Inventors: Michael C. Sullivan, Thomas Zickell, II, George M. Orlych
  • Publication number: 20150089750
    Abstract: A configurable foam cushioning structure for providing variable support profiles in mattress components is disclosed, and related mattress assemblies and methods. In one embodiment, a plurality of extruded support members are provided each having a top surface and a bottom surface that extend in an extrusion direction and two end surfaces that extend in a direction transverse to the extrusion direction. The extruded support members are connected to each other in a linear array defining a substantially planar lower surface, with one end surface of each of the plurality of extruded support members is substantially coplanar with the lower surface. In this manner, the structure can be easily extruded as one long, continuous piece, and reconfigured into a structure having a relatively short dimension in the extrusion direction and a relatively long dimension in the transverse direction.
    Type: Application
    Filed: September 29, 2014
    Publication date: April 2, 2015
    Inventor: Jozsef Kertesz
  • Publication number: 20150085426
    Abstract: The invention relates to a biaxially oriented single- or multilayer porous foil, the porosity of which is generated by transformation of ss-crystalline polypropylene during orientation of the foil. The Gurley value of the foil is <250 s. The invention also relates to a process for producing the foil by using a low transverse stretching velocity for the transverse orientation process.
    Type: Application
    Filed: October 10, 2014
    Publication date: March 26, 2015
    Inventors: Detlef BUSCH, Bertram SCHMITZ, Dominic KLEIN
  • Patent number: 8968613
    Abstract: A method of making personal protective equipment, such as a push-in earplug, is disclosed. The method includes the steps of covering a substrate with an outer layer that includes an unactivated foaming agent, positioning at least a portion of the outer layer in a mold, and activating the foaming agent such that a portion of the outer layer expands.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: March 3, 2015
    Assignee: 3M Innovative Properties Company
    Inventors: James P. Endle, Jeffrey L. Hamer, Alan R. Seville, Kenneth F. Teeters
  • Publication number: 20150054189
    Abstract: A formulation for producing a polymeric material including polypropylene, a chemical blowing agent, and optional components as described.
    Type: Application
    Filed: August 26, 2014
    Publication date: February 26, 2015
    Inventors: David Dezhou Sun, Philip A. Driskill, Rolland Strasser
  • Publication number: 20150010747
    Abstract: Provided is a polypropylene-based resin composition which gives uniform and fine cells and from which a foamed sheet and thermoform excellent in appearance, thermoformability, impact resistance, lightness, stiffness, heat resistance, heat insulating properties, oil resistance and the like can be produced. A polypropylene-based resin composition comprising (X) 5 to 99% by weight of a polypropylene resin having a structure with long chain branches, and (Y) 1 to 95% by weight of a propylene-based block copolymer produced by sequential polymerization, which block copolymer comprises (Y-1) a propylene (co)polymer and (Y-2) a propylene-ethylene copolymer, said resin (X) having properties (X-i) to (X-iv) and said block copolymer (Y) having properties (Y-i) to (Y-v), and the like.
    Type: Application
    Filed: February 22, 2013
    Publication date: January 8, 2015
    Applicant: Japan Polypropylene Corporation
    Inventors: Sachio Hotta, Kazuo Asuka, Shinichi Kitade, Kuninori Takahashi, Iku Kouzai, Takao Tayano
  • Patent number: 8927135
    Abstract: Single-layer or multilayer, biaxially oriented, microporous foil having a shutdown function, which comprises at least one shutdown layer I, which comprises propylene homopolymer and ss-nucleating agent and polyethylene.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: January 6, 2015
    Assignee: Treofan Germany GmbH & Co. KG
    Inventors: Detlef Busch, Bertram Schmitz
  • Patent number: 8926876
    Abstract: A method for making a shapeable article from poly(lactic acid) includes treating solid poly(lactic acid) that results in the solid poly(lactic acid) having a crystallinity of at least 20% by weight based on the weight of the solid poly(lactic acid) and a gas concentration of 6% to 16% by weight based on the weight of the solid poly(lactic acid); and heating the solid poly(lactic acid) having said minimum crystallinity and gas concentration to produce a cellular poly(lactic acid) article that is shapeable. The shapeable cellular poly(lactic acid) article is advantageous in that the article can be further shaped by heat and/or pressure (or vacuum), such as via thermoforming, into a variety of useful products.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: January 6, 2015
    Assignee: University of Washington through its Center for Commercialization
    Inventors: Vipin Kumar, Krishna V. Nadella, Stephen Probert
  • Publication number: 20150004394
    Abstract: Provided is a polypropylene-based resin composition which gives uniform and fine cells and from which a foamed sheet and thermoform excellent in appearance, thermoformability, impact resistance, lightness, stiffness, heat resistance, heat insulating properties, oil resistance and the like can be produced. A polypropylene-based resin composition comprising (X) 5 to 99% by weight of a polypropylene resin having a structure with long chain branches, and (Y) 1 to 95% by weight of a propylene-based block copolymer produced by sequential polymerization, which block copolymer comprises (Y-1) a propylene (co)polymer and (Y-2) a propylene-ethylene copolymer, said resin (X) having properties (X-i) to (X-iv) and said block copolymer (Y) having properties (Y-i) to (Y-v), and the like.
    Type: Application
    Filed: February 22, 2013
    Publication date: January 1, 2015
    Applicant: JAPAN POLYPROPYLENE CORPORATION
    Inventors: Sachio Hotta, Kazuo Asuka, Shinichi Kitade, Kuninori Takahashi, Iku Kouzai, Takao Tayano
  • Patent number: 8889047
    Abstract: A micro-voided film comprising high density polyethylene having a molecular weight of at least about 200,000, and low aspect ratio filler having a mean particle size from about 1 to about 25 microns. The film has a thickness of from about 10 to about 75 microns and a void fraction of from about 0.60 to about 0.75. The micro-voided film is made by a process comprising extruding the composition into a film having a thickness of from about 50 to about 300 microns, and orienting the extruded film using a high stalk, blown film process. The process produces a stabilized high stalk for increasing the production rate of blown, high molecular weight polyethylene, while increasing the film's physical and mechanical properties. The high stalk can be stabilized by application of high velocity, low volume flow rate of air over the interior and exterior surfaces of the extruded film.
    Type: Grant
    Filed: January 11, 2011
    Date of Patent: November 18, 2014
    Assignee: Greenrock, Ltd.
    Inventors: Mary Ruth Lehrter, Adam Pacelli
  • Patent number: 8889284
    Abstract: The invention relates to a biaxially oriented single- or multilayer porous foil, the porosity of which is generated by transformation of ss-crystalline polypropylene during orientation of the foil. The Gurley value of the foil is <250 s. The invention also relates to a process for producing the foil by using a low transverse stretching velocity for the transverse orientation process.
    Type: Grant
    Filed: April 20, 2011
    Date of Patent: November 18, 2014
    Assignee: Treofan Germany GmbH & Co. KG
    Inventors: Detlef Busch, Bertram Schmitz, Dominic Klein
  • Patent number: 8865037
    Abstract: A method of manufacturing foamed thermoplastic films and trash bags wherein a foaming agent is added to a base thermoplastic resin. The resultant foaming agent/base resin mixture is extruded to form a single-ply foamed thermoplastic film. The film may be formed into bag, such as a trash bag.
    Type: Grant
    Filed: March 10, 2008
    Date of Patent: October 21, 2014
    Assignee: VINXI, L.L.C.
    Inventor: John Charles Marrelli
  • Patent number: 8865038
    Abstract: A double-sided, slip resistant material is produced using a blown film process which produces a film having an interior heat sealable layer, a core layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent and optionally grit to produce a double-sided slip resistant material. A number of rollers may be provided after nip rollers have fused the film together, and which form part of a machine direction orienter (MDO) that may be used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies in the film) prior to the film being wound onto a roll for storage.
    Type: Grant
    Filed: July 9, 2013
    Date of Patent: October 21, 2014
    Assignee: Multi Technologies Industrial L.L.C.
    Inventors: George M. Orlych, Mike C. Sullivan
  • Patent number: 8852486
    Abstract: A molded discrete low stress gasket is constructed of restructured filled PTFE for use in corrosive or severe chemical environments under relatively low bolt loads. The gasket has a gasket surface and includes a raised outer sealing ring and a raised inner sealing ring. The gasket may constructed from a restructured filled PTFE material, with the sealing rings deforming at lower pressures than the remaining portions of the gasket.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: October 7, 2014
    Assignee: Garlock Sealing Technologies, LLC
    Inventors: T. Scott Tanner, Stefan Pitolaj
  • Publication number: 20140138867
    Abstract: A single-sided, slip resistant, self-adhesive material is produced using a blown film process which produces a film having an interior layer capable of being treated or coated to accept a pressure sensitive adhesive, a middle layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent to produce a single-sided slip resistant material. A number of in-line rollers are optionally provided after a pair of nip rollers, which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies) the film prior to the film being coated on one side with a pressure sensitive adhesive.
    Type: Application
    Filed: October 15, 2013
    Publication date: May 22, 2014
    Inventors: Michael C. Sullivan, Thomas Zickell, II
  • Patent number: 8728364
    Abstract: A foam form sheet material having a first large surface comprising substantially only closed cells and an opposite large surface and an interior comprising substantially only open cells. This material comprises a cross linked olefin thermoplastic polymer or copolymer. The foam is made by mixing the polymer with a blowing agent and a cross linking agent. The mixture is maintained in a two roll mill means for a time sufficient to initiate cross linking and to initiate foaming to form closed cells. The sheet material is then disposed in a second two roll mill means having a nip that is larger than the thickness of the foamed sheet material and maintained under elevated temperature and pressure sufficient to initiate further cross linking and foaming. The fully cross linked cell foam is then compressed to rupture the closed cells that are disposed in the interior to form open cells.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: May 20, 2014
    Assignee: Senstat Products & Technologies, Inc.
    Inventor: Edward Benjaminsen
  • Patent number: 8728363
    Abstract: A die plate for a die block can have a coat-hanger-shaped flow path for extruding a molten foamable thermoplastic resin in a form of a sheet. The die plate can be on a downstream side of the coat-hanger-shaped flow path to make a flow rate of the molten foamable thermoplastic resin uniform in a width direction. The die plate can have a multiplicity of delivery apertures. The delivery apertures in opposite side regions can have a diameter greater than a diameter which the delivery apertures in a center region have. A die unit can include a die block, which has a multiple bifurcated manifold terminating in plural coat-hanger-shaped flow paths at downward ends thereof, and a like plural number of similar die plates as described above. A process for producing a wide thermoplastic resin foam can use the die unit.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: May 20, 2014
    Assignee: Asahi Fiber Glass Co., Ltd.
    Inventors: Toru Itadani, Masaaki Ono
  • Patent number: 8680169
    Abstract: Provided is a porous polypropylene film having both air permeability properties and puncture strength. A porous polypropylene film which has an air permeability of 700 seconds/100 ml or less and a puncture strength of 1.5 N or greater, and has ? activity can be obtained when the porous polypropylene film is made to have a tensile strength in the machine direction of the film, EMD, of 100 MPa or greater, a tensile strength in the transverse direction to the machine direction, ETD, of less than 100 MPa, and a ratio of EMD and ETD, EMD/ETD, of 1.5 to 10.
    Type: Grant
    Filed: June 16, 2010
    Date of Patent: March 25, 2014
    Assignee: Mitsubishi Plastics, Inc.
    Inventors: Takeyoshi Yamada, Yasushi Usami, Toru Terakawa
  • Patent number: 8632706
    Abstract: A single-sided, slip resistant, self-adhesive material is produced using a blown film process which produces a film having an interior layer capable of being treated or coated to accept a pressure sensitive adhesive, a middle layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent to produce a single-sided slip resistant material. A number of in-line rollers are provided after a pair of rollers, which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies) the film prior to the film being coated on one side with a pressure sensitive adhesive.
    Type: Grant
    Filed: August 15, 2011
    Date of Patent: January 21, 2014
    Assignee: Multi Technologies Instustrial L.L.C.
    Inventors: George M. Orlych, Michael C. Sullivan, Thomas Zickell
  • Patent number: 8617330
    Abstract: The present invention describe a process and an installation for the production of stiff recyclable sandwich-type polymeric panels, preferably polypropylene-based panels, and the panel obtained, comprising three lines, in one of which a polymeric polypropylene-based foamed core is produced by extrusion (line A); the structural skins are produced in a second line (line B), which skins are formed by a polypropylene-based lamina reinforced with wood fiber, on which lamina there is applied an also polypropylene-based surface coating layer reinforced with glass fibers; in the third line the structural skins produced in line B are adhered by heat and pressure to the foamed core produced in line A. The sandwich panel produced has a thickness between 7 and 40 mm, an overall density of 400-700 kg/m3 and an elastic modulus of 5-10 GPa.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: December 31, 2013
    Assignee: ULMA CyE, S. Coop.
    Inventors: Aitor Fabian Mariezkurrena, Marcelo de Sousa Pais Antunes, Jose Ignacio Velasco Perero
  • Publication number: 20130323448
    Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.
    Type: Application
    Filed: July 24, 2013
    Publication date: December 5, 2013
    Applicant: KYORAKU CO., LTD.
    Inventors: Masaaki ONODERA, Takehiko Sumi, Teruo Tamada, Yu Igarashi, Yoshinori Ohno
  • Patent number: 8574483
    Abstract: A method of deforming a component includes the step of forming the component from thermosetting, elastomeric microcellular polyurethane. The method further includes the step of heating at least a first portion of the component to a first temperature. The method further includes the step of compressing the first portion of the component while maintaining the first portion at the first temperature and while maintaining the second portion of the component at an undeformable state. The method of deforming the component shapes the first portion of the component. Preferably the method shapes the first portion of the component into a thin and/or complexly shape. The method of deforming the component also increases the first portion of the component relative to the second portion of the component, i.e. to densifying the component such that the component has varying density.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: November 5, 2013
    Assignee: BASF Corporation
    Inventors: Daniel G. Dickson, Gary M. Lawrence
  • Publication number: 20130285271
    Abstract: Thermally sensitive polymers containing polymerizable carbon-carbon unsaturation and/or aliphatically bound halogen are devolatilized in a devolatilizing extruder. The thermally sensitive polymer is blended with a second polymer, which does not contain polymerizable carbon-carbon unsaturation or more than 5% by weight aliphatically bound halogen, and which has a molecular weight of from 25,000 to 175,000. The blend is then devolatilized in the extruder to produce a devolatilized polymer blend. Thermal degradation of the thermally sensitive polymer is minimized in this process.
    Type: Application
    Filed: October 12, 2011
    Publication date: October 31, 2013
    Applicant: Dow Global Technologies LLC
    Inventors: Eung K. Kim, Daniel A. Beaudoin, Mark A. Barger
  • Patent number: 8557884
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: October 15, 2013
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Larry M. Miller, Raymond M. Breindel, Mitchell Z. Weekley, Thomas E. Cisar
  • Patent number: 8535598
    Abstract: A method for producing a hollow foam molding having a thin and uniform wall thickness, including extruding a foamable melt containing a polypropylene resin having an equilibrium compliance Jeo of 0.5×10?3 to 1.8×10?3 Pa?1 and a swell ratio Sw of 2.5 or less and a physical blowing agent through a die to obtain a parison having a softened polypropylene resin foam layer, placing the parison in a mold, and blowing a gas into the parison to obtain a hollow foam molding having a hardened polypropylene resin foam layer with an apparent density of 0.35 to 0.65 g/cm3.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: September 17, 2013
    Assignee: JSP Corporation
    Inventors: Diasuke Imanari, Kenichi Takase, Masayasu Okuda, Masato Naito
  • Patent number: 8535583
    Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.
    Type: Grant
    Filed: July 27, 2005
    Date of Patent: September 17, 2013
    Assignee: Tower Technology Holdings (Pty) Ltd.
    Inventor: Michael Windsor Symons
  • Patent number: 8529812
    Abstract: Pearls based on expanded polymers are produced by extruding an expandable composition containing a thermoplastic polymer and an expanding agent, and thereafter cooling and chopping the expanded material thus obtained.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: September 10, 2013
    Assignee: Rhodia Polyamide Intermediates
    Inventors: Jean-Francois Estur, Eric Roche, Jean-Francois Briois
  • Patent number: 8480836
    Abstract: A double-sided, slip resistant material is produced using a blown film process which produces a film having an interior heat sealable layer, a core layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent and optionally grit to produce a double-sided slip resistant material. A number of rollers are provided after nip rollers have fused the film together, and which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies in the film) prior to the film being wound onto a roll for storage.
    Type: Grant
    Filed: January 18, 2010
    Date of Patent: July 9, 2013
    Assignee: Multi Technologies Industrial L.L.C.
    Inventors: George M. Orlych, Mike C. Sullivan
  • Publication number: 20130122280
    Abstract: A biaxially oriented laminate film including a core layer including a blend of crystalline polylactic acid polymer and a metal salt phosphorus-containing compound nucleating agent which is biaxially oriented at low transverse direction orientation temperatures to impart a degree of cavitation around the metal salt phosphorus-containing metal such that a white opaque cavitated appearance and a lower film density and improved mechanical properties are obtained. The laminate film could further have additional layers such as a heat sealable layer disposed on one side of said core layer including an amorphous polylactic acid resin and/or a polylactic acid resin-containing layer disposed on the side of the core layer opposite the heat sealable layer, a metal layer, or combinations thereof.
    Type: Application
    Filed: November 9, 2012
    Publication date: May 16, 2013
    Inventors: Nao YOKOTA, Mark S. LEE, Claudio M. PAULINO
  • Publication number: 20130087500
    Abstract: A crystalline polymer microporous membrane, which contains a laminate containing two or more layers and a plurality of pores piercing through the laminate in a thickness direction thereof, where the two or more layers include a layer containing a first crystalline polymer, and a layer containing a second crystalline polymer stacked to form the laminate, wherein the first crystalline polymer has a higher melting point than a melting point of the second crystalline polymer, wherein at least the layer containing the second crystalline polymer in the laminate has a microstructure containing at least fibrils having an average long axial length of 1 ?m or shorter, and wherein at least one of the layers constituting the laminate has a plurality of pores whose average pore diameter is constant without any variation at least at part along a thickness direction of the laminate.
    Type: Application
    Filed: November 30, 2012
    Publication date: April 11, 2013
    Applicant: FUJIFILM CORPORATION
    Inventor: FUJIFILM Corporation
  • Patent number: 8398904
    Abstract: The present invention relates to a microcellular foam of a thermoplastic resin and a method for preparing the same, and more particularly to a microcellular foam comprising a skin layer having a porosity of below 5% and a core layer having a porosity of at least 5%, wherein the thickness of the skin layer accounts for 5 to 50% of the entire foam, and a method for preparing the same. The microcellular foam of the present invention is advantageous in that it has a thicker skin layer and smaller and uniform micropores in the core layer, compared with conventional microcellular foams, while having mechanical properties comparable to those of conventional non-foamed sheets.
    Type: Grant
    Filed: August 5, 2010
    Date of Patent: March 19, 2013
    Assignee: LG Chem, Ltd.
    Inventors: Kyung-Gu Nam, Ki-Deog Choi, Jong-Sung Park, Seon-Mo Son, Bong-Keun Lee, Kyung-Jip Min
  • Patent number: 8382464
    Abstract: The present invention is directed to a device for the production of a cellular wood plastic composite material comprised of an orifice that conducts the composite material from the adapter of the extruder to the transition die plate in such a manner that a uniform flow of material reaches the transition die plate; a transition die plate that further directs the flow of material to a flow restriction die plate in a manner ensuring that equal amounts of material are delivered to all areas of the flow restriction die plate; a flow restriction die plate that provides sufficient resistance to material flow to increase the melt pressure of the portion of the material that is upstream in relation to the flow restriction die plate and controls the temperature increase caused by this restriction by dividing the flow into numerous suitably sized and shaped streams; a compression die plate that fuses the separate streams issuing from the flow restriction die plate into a single stream of material and maintains the melt
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: February 26, 2013
    Assignee: Strandex Corporation
    Inventors: Brian D. Keller, David F. Dostal, Terry C. Laver, Alfred B. England
  • Publication number: 20130040184
    Abstract: The invention relates to a biaxially oriented single- or multilayer porous foil, the porosity of which is generated by transformation of ss-crystalline polypropylene during orientation of the foil. The Gurley value of the foil is <250 s. The invention also relates to a process for producing the foil by using a low transverse stretching velocity for the transverse orientation process.
    Type: Application
    Filed: April 20, 2011
    Publication date: February 14, 2013
    Applicant: Treofan Germany GmbH & Co. KG
    Inventors: Detlef Busch, Bertram Schmitz, Dominic Klein
  • Patent number: 8361362
    Abstract: A method for supplying molten polymer and expanding agent flows to a mixing area, by dispersing the expanding agent in a polymer melt by a rapid dividing mixing in a first static mixer, holding and intensively dividingly mixing the thus obtained mixture in a second static mixer, cooling the mixture, during mixing, in a third static mixer to an intermediate temperature, cooling the mixture to a granulation temperature, extruding polymer threads and subsequently quenching and granulating them. During processing, a weight ratio between the polymer melt flow Gp and the expanding agent flow GBA ranges from 13.0 to 19.0, a temperature in the first static mixer for rapid dividing mixing is calculated according to formula (I), in the second and third static mixed according to formulas (II) and (III), respectively, wherein GBA max. is the quantity of a maximum possible expanding agent flow, GBBct.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: January 29, 2013
    Assignee: Sulzer Chemtech Ltd.
    Inventors: Maxim Nikolaevich Rogov, Halyl Halafovich Rahimov, Marat Hafisovich Ishmijarov, Sergei Ivanovich Mjachin, Alexej Vladimirovich Prokopenko, Alexandr Alexeevich Krasheninnikov, Irina Vladimirovna Mjasitsheva, Leonid Isaakovich Ginzburg, Eugenia Michailova Tarkova
  • Publication number: 20130021719
    Abstract: The invention relates to a biaxially orientated, single or multi-layered porous film made of propylene homopolymer and/or propylene blockcopolymer and ss-nucleation agent. Said film has a Gurley value of between 50 to <400 s and shrinkage in the longitudinal direction of <5% at 100 DEG C./1 hour, and a transverse shrinkage of <10% at 100 DEG C./1 hour.
    Type: Application
    Filed: December 21, 2010
    Publication date: January 24, 2013
    Applicant: TREFAN GERMANY GMBH & CO KG
    Inventors: Detlef Busch, Bertram Schmitz, Dominic Klein
  • Patent number: 8337191
    Abstract: The present invention is directed to extrusion dies for making extruded synthetic wood and methods relating thereto. The dies include adapter dies, transition dies, stranding dies, and molding dies. The adapter dies include a channel with a restricted cross-sectional area. The stranding dies include a plurality of non-uniform channels that differ in length, cross-sectional area, cross-sectional shape, or combinations thereof. The transition dies are coordinately configured with the stranding die to adjust the flow rate of the extrudate. Particular configurations of dies upstream of the molding die allow for higher compression ratios in the molding die than previously feasible. Each of the dies described herein may be used individually with standard dies known in the art. Alternatively, the dies may be used in combination to form integrated units. The dies described herein allow for making stronger, more consistent synthetic wood at greater output rates than previously possible.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: December 25, 2012
    Assignee: Strandex Corporation
    Inventors: Brian David Keller, David Frank Dostal, Alfred Bruce England
  • Patent number: 8298466
    Abstract: Medical articles with porous polymeric structures and methods of forming thereof are disclosed. The porous structure can have pores sizes that are nanoporous or greater than nanoporous. The porous structure can be a coating or layer of a medical device such as a stent, stent graft, catheter, or lead for pacemakers or implantable cardioverter defibrillators. Additionally, the body of the medical device can be a porous polymeric structure. The porous structure can be made from bioabsorbable polymers. The porous structures can be formed by contacting a polymer with a supercritical fluid.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: October 30, 2012
    Assignee: Abbott Cardiovascular Systems Inc.
    Inventors: Kumin Yang, Neftali Fernandez
  • Patent number: 8277719
    Abstract: A process for the preparation of thermoplastic auxetic foams comprising the steps of: a) taking conventional thermoplastic foam; b) subjecting said foam to at least one process cycle wherein the foam is biaxially compressed and heated; c) optionally subjecting the foam to at least one process cycle wherein the biaxial compression is removed and the foam mechanically agitated prior to reapplying biaxial compression and heating; d) cooling said foam to a temperature below the softening temperature of said foam; and e) removing said compression and heat.
    Type: Grant
    Filed: November 6, 2006
    Date of Patent: October 2, 2012
    Assignee: Auxetic Technologies Ltd.
    Inventors: Andrew Alderson, Kim Lesley Alderson, Philip John Davies, Gillian Mary Smart
  • Publication number: 20120171548
    Abstract: Single-layer or multilayer, biaxially oriented, microporous foil having a shutdown function, which comprises at least one shutdown layer I, which comprises propylene homopolymer and ss-nucleating agent and polyethylene.
    Type: Application
    Filed: June 9, 2010
    Publication date: July 5, 2012
    Applicant: Treofan Germany GmbH & Co. KG
    Inventors: Detlef Busch, Bertram Schmidz
  • Patent number: 8182254
    Abstract: A method and apparatus for making a foam-in-place cushion in which a foam-forming composition is dispensed between two plastic film portions in a predetermined fashion to selectively control the distribution of the foam in the cushion. A foam dispenser can be moved in a transverse direction as foam is dispensed. A dispersion device can be employed to apply pressure on predetermined areas of the film portions towards each other so as to cause the composition to be redistributed in position in a predetermined manner while the composition is in a less than fully expanded state. The plastic film can then be sealed closed to form an expanding foam cushion that can be placed into a shipping carton where the cushion expands to fill void space, or into a mold where the cushion expands and is molded into a desired shape.
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: May 22, 2012
    Assignee: Sealed Air Corporation (US)
    Inventors: Charles R. Sperry, Suzanne M. Scott, Dennis F. McNamara, Jr., Vincent A. Piucci, Jr., Michael J. Schamel
  • Patent number: 8178014
    Abstract: An extruded, low-density, ethylenic polymer foam including from about 86% by volume to about 98% by volume open cells and a continuous, impervious surface skin is disclosed. The foam possesses superior compression recovery and lower compression resistance when compared with similarly comprised ethylenic closed-cell foams and superior moisture resistance and handling characteristics when compared to open-cell foams. A precursor composition and method for making the extruded, low-density, ethylenic polymer foam are also disclosed.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: May 15, 2012
    Assignee: Bay Foam Products Inc.
    Inventor: Craig Cushman