Abstract: Methods of additively manufacturing a part comprise dispensing a multi-part filament in three dimensions. The multi-part filament comprises an elongate filament body comprising a first body part extending longitudinally along the elongate filament body and comprising a first material that is configured to be cured responsive to a first cure condition, and a second body part extending longitudinally along the elongate filament body and comprising a second material that is configured to be cured responsive to a second cure condition that is different from the first cure condition. Methods also comprise concurrently with the dispensing, delivering curing energy corresponding to the first cure condition to impart a desired rigidity characteristic to the first body part to facilitate printing of self-supporting structures from the multi-part filament.

Abstract: The present disclosure relates to a cathode for a lithium air battery and a method of manufacturing the same, and more particularly to a method of manufacturing a cathode for a lithium air battery, in which a hollow structure including a carbon material having a nitrogen functional group is synthesized through electrospinning of a thermally decomposable polymer, coating with a nitrogen-containing polymer and heat treatment, and is utilized without a binder as a cathode carbon material for a lithium air battery, thereby increasing the performance and lifespan of a lithium air battery.

Abstract: A method and apparatus fabricate synthetic hair by mixing a raw material to form a mixed material; sterilizing the mixed material to form a sterilized material; melting the sterilized material to form a melted material; yarning the melted material to form a yarn material; sterilizing the yarn material to form an intermediate sterilized yarn; heating the sterilized yarn to form a heated yarn; and sterilizing the heated yarn to form a final sterilized yarn. Sterilizing of the mixed material, the yarn material, and/or the heated yarn includes: sterilizing using an ultraviolet (UV) lamp. Heating of the sterilized yarn is performed by a heating device selected from a heated roller, a heating plate, a steam jet device, and a hot water reservoir. Alternatively, sterilizing of the heated yarn includes: immersing the heated yarn into an immersion device, which includes an antibacterial solution. The final sterilized yarn forms a synthetic hair.

Abstract: An object of the present invention is to provide a technique by which, when producing a resin molded article using an insert member having low pressure resistance, molding can be easily performed, and deformation of the insert member can be suppressed. A method for producing a resin molded article of the present invention, the method includes the steps of disposing an insert member in a cavity of a mold; performing injection of molten resin into the cavity; terminating the injection on and after the molten resin reaches an overflow portion in the cavity and before the molten resin fills the overflow portion; and separating resin in the overflow portion.

Abstract: A 3D printing ink comprising a radio-opaque additive and a polymer ink and a method for 3D printing of anatomic replicas using the 3D printing ink are described. The radio-opaque additive is bismuth neodecanoate, and the amount of bismuth neodecanoate in the printing ink may range from about 6% to about 20% by weight. The polymer ink may be transparent or opaque. X-rays of anatomic replicas created with the 3D printing ink appear very similar to x-rays of organic hard tissues, thereby enhancing procedural training for health care professionals.

Abstract: An electrostatic chuck part of an electrostatic chuck device has an electrostatic chuck part inner peripheral surface surrounding an opening of a chuck part through-hole, and an electrostatic chuck part outer peripheral surface surrounding the electrostatic chuck part inner peripheral surface. An insulator has an insulator main body in which an insulator through-hole having an opening on the electrostatic chuck part side is formed, an insulator inner end face, and an insulator outer end face which faces the electrostatic chuck part outer peripheral surface. The insulator inner end face and the electrostatic chuck part inner peripheral surface are in contact with each other, or an adhesion layer or a plasma-resistant adhesive layer extends in a gap between the insulator inner end face and the electrostatic chuck part inner peripheral surface. The plasma-resistant adhesive layer is formed between the electrostatic chuck part outer peripheral surface and the insulator outer end face.

Abstract: The present invention provides high performance polymer (HPP) compositions, methods, processes, and systems for the manufacture of three-dimensional articles made of polymers using molding or 3D printing. The HPP compositions comprise a first HPP dissolved in a solvent and a second HPP present as a solid having particular particle size.

Abstract: The present invention includes methods of three-dimensional printing as well as the high density and/or radiopaque three-dimensional articles produced thereby. Articles prepared in accordance with the method of the present invention may be used as production articles or as prototypes to be able to demonstrate the shielding characteristics of shaped articles in instances where production articles may later be produced by injection molding. The method of the present invention may be carried out using fused deposition modeling or selective laser sintering methods known and used in the art.

Abstract: An apparatus and method of fabricating a three-dimensional model which reduces occurrence of one a hairline crack(s), stress fracture(s), break(s), flaw(s) and/or other imperfection(s) in the final three-dimensional model. The method comprising the steps of selecting the model material, selecting the sacrificial material, and adding at least one additive to the sacrificial material for at least one of increasing the thermal conductivity, decreasing a coefficient of thermal expansion or decreasing an ability of the sacrificial material to transmit stress to the model material. The three-dimensional composite model is built by depositing a plurality of layers one on top of another.

Abstract: A platen assembly for use in an additive manufacturing system, which includes a platen plate that is preferably secured to a gantry mechanism of the additive manufacturing system, and having a top surface, and one or more magnets secured to the platen plate and configured to generate one or more magnetic fields at the top surface of the platen plate. The platen gantry is configured to magnetically couple interchangeable and replaceable build sheets to the top surface of the platen plate due to the one or more generated magnetic fields, and where the magnetically-coupled build sheets are configured to receive the printed layers from the printing mechanism.

Abstract: Solid-state deformation processing of crosslinked high molecular weight polymers such as UHMWPE, for example by extrusion below the melt transition, produces materials with a combination of high tensile strength and high oxidative stability. The materials are especially suitable for use as bearing components in artificial hip and other implants. Treated bulk materials are anisotropic, with enhanced strength oriented along the axial direction. The material is oxidatively stable even after four weeks of accelerated aging in a pressure vessel containing five atmospheres of oxygen (ASTM F2003). Because of its oxidative stability, the deformation processed material is a suitable candidate for air-permeable packaging and gas sterilization, which has thus far been reserved for remelted crosslinked UHMWPE.

Abstract: A fiber that has a unique surface topography in that it contains a plurality of nanohairs extending outwardly from an external surface of an elongate structure of the fiber is provided. To form the nanohairs, a polymer composition is spun that includes organofunctional nanoparticles (e.g., polyhedral organofunctional silsesquioxanes) embedded within a matrix of a base polymer. Despite being initially embedded within the polymer, the present inventors have discovered that, through selective control over the nature and relative concentration of the components of the composition, as well as the method in which the fiber is formed, a substantial portion of the nanoparticles can migrate to the surface of the fiber as it is formed and thus become arranged in the form of nanohairs.

Abstract: The present invention relates to a process for the manufacturing of continuously shaped cured silicone articles, particularly extrusions articles and the use of silicone compositions containing a photoactivatable metal catalyst in said process, wherein the curing is initiated by visible or UV-light.

Abstract: A bulk of polyester polymer particles comprising polyester polymer comprising greater than 75% virgin polyester polymer, the particles having: A) an It.V. of at least 0.72 dl/g, and B) 10 ppm or less of residual acetaldehyde; and C) at least two melting peaks, wherein one of said at least two melting peaks is a low peak melting point within a range of 140° C. to 220° C. and having a melting endotherm area of at least the absolute value of 1 J/g. The particles may also have a degree of crystallinity within a range of 20% and a maximum degree of crystallinity Tcmax defined by the equation: Tcmax=50%?CA?OH where CA is the total mole % of all carboxylic acid residues other than terephthalic acid residues, based on 100 mole % of carboxylic acid residues, and OH is the total mole % of all hydroxyl functional compound residues other than ethylene glycol residues, based on 100 mole % of hydroxyl functional compounds residues.

Abstract: Silicone fibers suitable for use as optical fibers are prepared by crosslinking an extruded mixture of a silicone resin and an organopolysiloxane, both containing aliphatically unsaturated groups, an organopolysiloxane bearing Si—H groups, and a light activatable trimethyl(methylcyclopentadienyl) platinum catalyst.

Abstract: The invention relates to a rotary die device for producing soft capsules, comprising a capsule forming unit for forming a soft-capsule shell and a novel dosing unit for feeding a filling material into the capsule forming unit, characterized in that the dosing unit comprises a dispensing system that includes (a) a container defining a reservoir for storing therapeutic or non-therapeutic compositions; (b) a low pressure pump; (c) a high pressure peristaltic pump; (d) a supply line for the therapeutic or non-therapeutic compositions; and (d) one or more electromagnetically activated nozzles/injectors to fill the softgel capsules with the therapeutic or non-therapeutic compositions.

Abstract: A system for kneading and extruding a material includes a crusher for crushing the material into coarse particles, an extruder for conveying and extruding the material crushed by the crusher, a gear pump for receiving and discharging the material extruded from the extruder, and a kneading and extruding apparatus for kneading the material discharged from the gear pump and continuously extruding the kneaded material. Therefore, a material is accurately quantified and highly uniform, resulting in reduced product variations and ensured consistent quality.

Abstract: A method of manufacturing foamed thermoplastic films and trash bags wherein a foaming agent is added to a base thermoplastic resin. The resultant foaming agent/base resin mixture is extruded to form a single-ply foamed thermoplastic film. The film may be formed into bag, such as a trash bag.

Abstract: The invention relates to a method for producing extruded profiled elements (3) from an elastomer material. In said method, the extruded profiled element (3) is formed from the elastomer material in a first step, the extruded profiled element (3) is entirely or partly surrounded by a thermoplastic material, the elastomer material that is surrounded by the thermoplastic material is cured, and the thermoplastic material is finally removed again once the elastomer material has been cured.

Abstract: An adhesive composition comprising 100 parts by weight of a fluorine-containing polymer and 2 to 30 parts by weight of an unsaturated compound containing at least one polar group selected from the group consisting of an epoxy group and a carboxyl group, wherein the fluorine-containing polymer has been graft-modified with the polar group-containing unsaturated compound by irradiation of ionizing radiation, a production process thereof, and formed products such as a heat-shrinkable tube equipped with a layer composed of the adhesive composition.

Abstract: A method of preparing a fiber including electro-spinning onto a substrate polymer solutions from a plurality of jets to form a network of filaments, wherein at least one jet sprays onto the substrate a first chemical mixture including a carbon fiber precursor compound, and at least one other jet sprays onto the substrate a second chemical mixture comprising a sacrificial polymer and a precursor compound of a functional material; and processing the filaments on the substrate, thereby forming an arrangement of carbon fibers having the functional material deposited thereon.

Abstract: A process for production of a nonwoven fabric, which comprises a step wherein a thermoplastic polymer is dissolved in a mixed solvent composed of a volatile good solvent and a volatile poor solvent, a step wherein the resulting solution is spun by an electrospinning method and a step wherein a nonwoven fabric accumulated on a collecting sheet is obtained, is employed to provide a nonwoven fabric having a surface area sufficiently large as a matrix for cell culturing in the field of regenerative medicine, with large gaps between filaments and a low apparent density suitable for cell culturing.

Abstract: In a method of manufacturing an object, a filament is fed to an extrusion head. The filament has a semi-crystalline polymeric reinforcement portion and a polymeric matrix portion. The temperature of the filament is raised in the extrusion head above the melting point of the matrix portion but below the melting point of the reinforcement portion so that the matrix portion of the filament melts within the extrusion head, thereby forming a partially molten filament within the extrusion head. The reinforcement portion of the partially molten filament remains in a semi-crystalline state as it is extruded from the extrusion head. Relative movement is generated between the extrusion head and the substrate as the partially molten filament is extruded onto the substrate in order to form an extruded line on the substrate. The matrix portion of the extruded line solidifies after the extruded line has been formed on the substrate.

Abstract: A breathable, heat-sealable, composite film comprising a perforated polymeric substrate layer having a first and second surface and disposed on a surface of the substrate layer an unperforated barrier layer wherein: (i) the thickness of the unperforated barrier layer is no more than about 12 pm; and (ii) the perforated substrate layer has a degree of perforation of from about 0.1 to about 78%, wherein the perforations have an average diameter of between 0.05 and 1.5 mm; and a process for the production thereof, suitable for use in the packaging of freshly cut plants such as flowers, vegetables, fruits and salads.

Abstract: A polymer-based sausage casing suitable for use with uncooked meats such as chorizo is disclosed. A polymer resin is blended with a silicon-based barrier control agent, preferably a polyhedral oligomeric silsesquioxane, to increase the permeability of the sausage casing. The resultant blend can be biaxially stretch-oriented to produce a single-layered polymer-based sausage casing suitable for use with uncooked sausage meats such as chorizo, and specifically suitable for the gas and moisture permeability needed during the curing process for uncooked sausage meats. Such polymer-based casings can also be employed for cooked sausages by choosing a silicon-based barrier control agent that increases gas and moisture barrier, thereby increasing shelf-life for unpeeled sausages. A method for improving the peelability of cooked sausage casings by injecting a thin coating of a releasing agent, without the addition of a surfactant, into the sausage casing during the shirring process is also disclosed.

Abstract: A process for preparing a pressure sensitive adhesive using a modified planetary roller extruder is described. The process in accordance with one aspect of the invention is a continuous process that includes introducing primary raw materials comprising a non-thermoplastic elastomer into a planetary roller extruder, introducing a heat-activatable crosslinker into the planetary roller extruder for mixing with the primary raw materials, and compounding the primary raw materials and the heat activatable crosslinker to form an adhesive composition while maintaining the temperature of the adhesive composition between about 25° C. and about 100° C. The non-thermoplastic elastomer is masticated during compounding and at least some of the heat-activatable crosslinker remains generally unactivated and is available for later activation.

Abstract: It is an object of the present invention to provide a laminated resin molding which comprises a layer of a thermoplastic polymer such as a thermoplastic elastomer and a layer of a thermoplastic resin such as a fluorine-containing ethylenic polymer, is excellent in liquid chemical impermeability, chemical resistance and bacteria resistance, among others, and can be molded by coextrusion without causing foaming or deterioration of the thermoplastic elastomer and, further, has good interlaminar adhesive strength.

Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.

Abstract: The present invention provides a method for manufacturing a film for a film capacitor making it possible to produce a film for a film capacitor which has a thickness of 10 ?m or less and which is excellent in a heat resistance and a voltage resistance at a high thickness accuracy by using a polyetherimide resin and provides as well a film for a film capacitor.

Abstract: A method of electrospinning fibres is disclosed. The fibres have an inner core surrounded by a porous outer shell. The method comprises co-electrospinning first and second liquids as core and shell respectively, the second liquid surrounding the first liquid in a jet issuing from a Taylor cone, wherein the first and second liquids are miscible or semi-miscible with each other, such that pore generation is driven in the shell of the fibre. The liquids may be solutions or melts. The electrical conductivity, viscosity, miscibility and other parameters of the liquids determine the structure of the produced fibres. As well as producing fibres having a porous shell there are described methods of co-electrospraying porous beads as well as core-shell vesicles having a porous shell. The methods may be used to produce hydrogen storage fibres, vesicles and beads. The methods may also be used for producing controlled drug-delivery fibres, vesicles and beads.

Abstract: In one aspect, a method of forming an electrode for an electrochemical device is disclosed. In one embodiment, the method includes the steps of mixing at least a first amount of a catalyst and a second amount of an ionomer or uncharged polymer to form a solution and delivering the solution into a metallic needle having a needle tip. The method further includes the steps of applying a voltage between the needle tip and a collector substrate positioned at a distance from the needle tip, and extruding the solution from the needle tip at a flow rate such as to generate electrospun fibers and deposit the generated fibers on the collector substrate to form a mat with a porous network of fibers. Each fiber in the porous network of the mat has distributed particles of the catalyst. The method also includes the step of pressing the mat onto a membrane.

Abstract: A device is made by forming sacrificial fibers on a substrate mold. The fibers and mold are covered with a first material. The substrate mold is removed, and the covered fibers are then removed to form channels in the first material.

Abstract: The invention relates to a container prepared from a PCR HDPE blend comprising PCR HDPE and an effective amount of an impact modifier to provide acceptable ESCR results.

Abstract: An object of the present invention is to provide a semiconductive rubber belt wherein a variation in the electric resistance is decreased, in particular, in the belt circumferential direction so that high-quality images can be formed, and a process for producing the same. In order to achieve the object, in a case where on any single straight line extended in the belt circumferential direction, the maximum value of the molecular orientation ratio correction value MOR-C of the semiconductive rubber belt, the minimum value thereof, and the average thereof are set to satisfy a specified relationship.

Abstract: Solid-state deformation processing of crosslinked high molecular weight polymers such as UHMWPE, for example by extrusion below the melt transition, produces materials with a combination of high tensile strength and high oxidative stability. The materials are especially suitable for use as bearing components in artificial hip and other implants. Treated bulk materials are anisotropic, with enhanced strength oriented along the axial direction. The material is oxidatively stable even after four weeks of accelerated aging in a pressure vessel containing five atmospheres of oxygen (ASTM F2003). Because of its oxidative stability, the deformation processed material is a suitable candidate for air-permeable packaging and gas sterilization, which has thus far been reserved for remelted crosslinked UHMWPE.

Abstract: An apparatus comprising: a deformable antenna configured to operate in a first physical configuration and configured to operate in a second physical configuration that is deformed relative to the first physical configuration; and magnetic material located in close proximity to the deformable antenna and configured to have a first physical configuration when the deformable antenna is in its first physical configuration and configured to have a second physical configuration that is deformed relative to the first physical configuration when the deformable antenna is in its second physical configuration, wherein the magnetic material when in its first physical configuration has a first magnetic permeability and when in its second physical configuration has a second magnetic permeability.

Abstract: The invention includes a copolymer of vinylidene chloride with at least one monounsaturated comonomer and at least one branching monomer in an amount sufficient to increase molecular weight over that of a polymer prepared using the same process and same monomers in the same relative amounts except without the branching monomer, but preferably the branching monomer is present in a quantity not sufficient to result in measurable crosslinking as determined by solubility in tetrahydrofuran at up to 83° C. The invention includes a process for making the polymer and processes for forming the copolymer or compositions thereof as well as articles comprising the copolymer and compositions thereof. The copolymer exhibits improved bubble stability and is particularly useful for processes in which the copolymer is at least partially oriented in formation such as blow molding, formation of monofilament fiber and film blowing.

Abstract: The invention discloses a nano-fiber material, wherein the nano-fiber material is formed by spinning an ionic polymer into a nano-fiber nonwoven, and the ionic polymer is represented by the formula: wherein: R1 includes phenyl sulfonate or alkyl sulfonate; R2 includes R3 includes and m/n is between 1/50 and 50/1, q?0.

Abstract: The instant invention relates to novel phthalocyanines and their use as IR-absorbers, in particular in transparent thermoplastic or crosslinkable polymers. A further aspect of the invention is a composition of these phthalocyanines and thermoplastic or crosslinkable polymers and an architectural or automotive glazing containing these phthatolcyanines.

Abstract: Angular extrusion (AE) methods for creating monolithic polymers with high entanglement density, but small crystallite size, are disclosed. The methods involve consolidating granular polymer in an extrusion channel having at least one strain-imposing feature.

Abstract: A medical device which defines a lumen for flowing a bodily fluid from an upstream end of the device to a downstream end thereof is disclosed. The device has a luminal wall (14) that extends between the upstream and downstream ends and defines the lumen within which the fluid flows. The wall exhibits a succession of protuberances spaced from each other along the length of the device. Each protuberance has a flank facing upstream (54) and a flank facing downstream (64), the flank facing upstream extending into the fluid flow so that a radially outermost part of the flow of fluid from the upstream to the downstream end of the device impinges on the upstream flank and is thereby caused to reverse its flow, and flow upstream from the upstream flank to the downstream flank of the next adjacent protuberance upstream, creating micro-vortices between two adjacent protuberances.

Abstract: A method for manufacturing metal nanostructure which can manufacture a metal nanostructure which has the structure and properties different from the structure and properties of a conventional material and can be properly used in various applications is provided. The method for manufacturing metal nanostructure includes the steps of: preparing metal-coated organic nanofibers in which surfaces of the organic nanofibers are coated with metal; and preparing a metal nanostructure having the structure where the organic nanofibers are used as a template by removing organic components from the metal-coated organic nanofibers by heating the metal-coated organic nanofibers at a temperature ranging from 250° C. to 600° C.

Abstract: A method for removing microorganisms from liquid samples and a nanofiber containing liquid filtration medium that simultaneously exhibits high liquid permeability and high microorganism retention. Microorganisms such as bacteria, particularly B. Diminuta, are removed from a liquid by passing the liquid through a porous nanofiber containing filtration medium having a B. Diminuta LRV greater than about 9, and the nanofiber(s) has a diameter from about 10 nm to about 1,000 nm. Another method for removing microorganisms such as bacteria and Mycloplasma, includes passing the liquid through a porous nanofiber containing filtration medium having a microorganism LRV greater than about 8, and the nanofiber(s) has a diameter from about 10 nm to about 1,000 nm. The filtration medium can be in the form of a fibrous electro spun polymeric nanofiber liquid filtration medium mat.

Abstract: Provided is a method for producing an optical film which suffers neither flatness deterioration nor film breakage and is free from problems concerning undulating undulation and partial light leakage. The process for optical film production comprises laminating a cellulose ester resin layer (A) to an acrylic resin layer (B) by coextrusion. The process is characterized in that the cellulose ester resin layer (A) contains 55 to 99 mass % cellulose ester resin and the acrylic resin layer (B) contains 55 to 99 mass % acrylic resin, that the web is conveyed while keeping the layer (A) and the layer (B) in contact with the surface of a first cooling roll and the surface of a second cooling roll, respectively, and that when the surface temperature of the first cooling roll and the surface temperature of the second cooling roll are expressed by Ta (° C.) and Tb (° C.), respectively, then the Ta (° C.) and Tb (° C.) satisfy the following relationship (1). (Ta?80)° C.<Tb(° C.)<(Ta?5)° C.

Abstract: A method and apparatus for manufacturing a molded product that includes a resin coating step of coating molten resin onto a forming mold having a minute uneven portion on the surface thereof, a compressing step of pressing the molten resin using the forming mold to thereby arrange the shape of the molded product, and a solidifying step of cooling and solidifying the molten resin. The resin coating step supplies the molten resin to a resin coating device including a discharge port and, while moving the resin coating device, discharges the molten resin onto the minute uneven portion of the heated forming mold from above to fill the molten resin into the minute uneven portion substantially in the same shape and thickness as those of a final shape of the molded product.

Abstract: A process for preparing a pressure sensitive adhesive using a modified planetary roller extruder is described. The process in accordance with one aspect of the invention includes introducing primary raw materials including a non-thermoplastic elastomer into a feeding section of the modified planetary roller extruder, conveying the raw materials from the feeding section to a compounding section of the modified planetary roller extruder, continuously mixing the primary raw materials in the compounding section to produce a homogeneous adhesive composition. The adhesive composition may be applied to a web-form material. The compounding section of the modified planetary roller extruder includes a main spindle surrounded by and intermeshed with a plurality of planetary spindles at least one of which is a double transversal mixing spindle having a plurality of back-cut helical flights.

Abstract: The present invention relates to a process for the manufacturing of continuously shaped cured silicone articles, particularly extrusions articles and the use of silicone compositions containing a photoactivatable metal catalyst in said process, wherein the curing is initiated by visible or UV-light.

Abstract: A composite packaging material includes a top film and a bottom film as the forming film. The up film is BOPP/PE-TIE-PVDC-TIE-PP-PE structure, which is co-extruded by multi-layer flow or inflation film and formed by a solventless dry way; the bottom films has a PP-TIE-PVDC-TIE-PE structure which is co-extruded by multi-layer flow or inflation film. PVDC is homopolymerization of the polyvinylidene chloride or the copolymer of the methyl acrylate or the vinyl chloride, PE is polyethylene or modified polyethylene, and PP is polypropylene or modified polypropylene. The composite packaging material can solve the problem of effective composite of the PVDC-polyolefin material in the condition of the co-extruding, has high oxygen and water resistance, and can be used for various packages of gasing, vacuumizing and thermal forming.

Abstract: A process to make a polyolefin fiber which has the following steps: mixing at least one polyolefin into a solution at room temperature or a slightly elevated temperature to form a polymer solution and electrospinning at room temperature said polymer solution to form a fiber.

Abstract: A microporous separator film for electrochemical cells and a method of making such films is disclosed. The microporous separator film includes an intimate mixture of an electrically insulating matrix phase and a self-switching voltage activated conductive phase, wherein the voltage activated conductive phase provides a plurality of conductive paths from a first face of the microporous separator film to a second face of the microporous separator film. The method for making the composite microporous separator film includes the steps of forming an intimate mixture of at least an insulating matrix phase and a self-switching voltage activated phase, forming a film from the mixture, and generating pores within the film.