Abstract: The invention provides a curable composition for a heat conductive material, having an excellent durability, a satisfactory heat conductive property and a high productivity with easily controllable surface tackiness, a heat conductive material obtained from such curable composition and a method for controlling the surface tackiness of the composition after curing. The curable composition for the heat conductive material is formed by a curable composition of heat curable type based on crosslinking by a hydrosilylation reaction and including a saturated hydrocarbon polymer containing at least an alkenyl group in a molecule, a curing agent containing at least two hydrosilyl groups in a molecule and a hydrosilylation catalyst, to which a heat conductive filler is incorporated, thereby providing a flexible elastomer with a satisfactory heat conductivity and with an easily controllable surface tackiness.

Abstract: A prosthetic medical device exhibiting improved wear resistance is fabricated by sealing at least one polyolefinic material in an airtight container and providing an inert atmosphere within the airtight container. The polyolefinic material is exposed to an irradiation source to yield a cross-linked irradiated polyolefinic material. At least one non-irradiated polyolefinic material is blended with the irradiated polyolefinic material, and the prosthetic medical device is formed from the blended material. Selectively cross-linked polymeric compositions may be created by blending a specific amount of cross-linked resins with a specific amount of uncross-linked resins then cured into a polymeric matrix whereby the desired degree or percentage of overall cross-linking is obtained. The polymeric material may then be formed directly into a finished article by injection molding the polymeric material.

Abstract: Fluoroelastomers are combined with chemical agents in the presence of supercritical carbon dioxide by swelling the fluoroelastomer with the carbon dioxide, and impregnating the swollen fluorelastomer with the chemical agent. The process can be conducted at relatively low temperatures and pressures such that degradation of the fluoroelastomer or the chemical agent is avoided. The chemical agent is preferably a curing agent which includes functional groups that interact with functional groups on the fluoroelastomer to create an association therebetween. The process is enhanced by pre-dissolving the chemical agent in a solvent which does not solubilize the fluoroelastomer to a great extent, but which is itself soluble in supercritical carbon dioxide. In addition, during combining, mechanical mastication is performed to create a free flowing powder.

Abstract: The present invention provides an antistatic agent of the formula (I) R—SO3NR?R?R??R?? ??(I) wherein R represents a perfluorinated cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, R? represents a cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, which is unsubstituted or substituted with halogen, hydroxy, cycloalkyl or alkyl, and R?, R??, R?? independently represent a cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, which is unsubstituted or substituted with halogen, hydroxy, cycloalkyl or alkyl, with the proviso that at least one of the radicals R?, R?, R?? and R?? must not represent ethyl. The antistatic agent of the present invention may be incorporated in plastic molding materials to provide antistatic properties thereto.

Abstract: Melt-processible, thermoplastic poly(tetrafluoroethylene) (PTFE) compositions are disclosed and methods for making and processing same. Additionally, products comprising these compositions are described.

Abstract: Disclosed is a method and apparatus for making a prototype injection molded part. An extruder of the type used for fused deposition modeling injects production thermoplastic material into a heated nonconductive plastic mold tool slowly at low pressure in an isothermic process. The mold tool may be built from a CAD drawing by fused deposition modeling or another rapid prototyping technique. Using the present invention, an injection molded prototype part can be made from a digital representation of the part within 24 hours by an engineer in an office environment.

Abstract: A polyolefin woven fabric extrusion coating with superior soft tactile characteristic is disclosed comprising ethylenic elastomer and thermoplastic vulcanizate. The combination performs in a synergistic fashion to obtain more pleasing soft tactile characteristic than is available with either elastomer or thermoplastic vulcanizate alone. The inclusion of additives may enhance properties and include plastomer, UV stabilizers, flame retardant, antiblock, colorant, printable additives and polar additives.

Abstract: This invention relates to a process of preparation of components and articles of manufacture containing at least one of such components, such as tires, and the resulting prepared components and fabricated articles, by use of directed high frequency energy internally heated silica-rich rubber compositions which contain sulfur curative and a significant content of high softening point polymer, namely a polymer and/or elastomer having a melting point (Tm) and/or high glass transition temperature (Tg) above 0° C., and particularly above 30° C., and which contains a minimal, if any, carbon black reinforcement. Such directed high frequency energy heating is provided, individually, by directed radio frequency (electromagnetic) radiation and/or by directed microwave radiation.

Abstract: The present invention provides compositions containing transparent thermoplastic polymer, surface-modified oxide particles with a particle size of less than 200 nm, and organic NIR absorbers. The compositions of the present invention may find use in reducing diathermancy in sheets, films, glazing systems and roofing systems which may be incorporated into automobiles and buildings.

Abstract: A conductive seal that is formed on a first sealing surface by extruding an elastically curing material intermixed with conductive particles is in addition intermixed with magnetic particles. After applying the material to the first sealing surface, its cross section profile is expanded to an adjustable level towards a second sealing surface and/or sealing rims are molded to it by a magnetic force from an electromagnetic plate. The magnetic and conductive particles are preferably concentrated in the marginal sections, particularly due to magnetic forces that act on the sealing roving in the extrusion process.

Abstract: A process for the preparation of a heat sealable film comprising a core layer and a sealing layer, said process comprising attaching said core layer to said sealing layer, said sealing layer comprising an ethylene copolymer composition in which: (1) there are two distinct maxima in the TREF fractogram of the ethylene copolymer composition; (2) at lest 10%, of the ethylene copolymer composition elutes in TREF at a temperature of less than 50° C.; (3) at least 25%, of the ethylene copolymer composition elutes in TREF at a temperature of higher than 75° C.; (4) none of the ethylene copolymer composition elutes in TREF at a temperature of higher than 100° C.

Abstract: The invention provides a method for measuring the thickness, or non-uniformity of thickness, of one or more layers of a film or article such as a preform. At least one layer contains a known concentration and a substantially uniform distribution of fluorophores. The fluorophores are added to the one or more layers in sufficient quantity to impart fluorescence capable of detection by a detector when exposed to electromagnetic radiation at absorbing wavelengths. The layers of the invention may be made from polymeric material, non-polymeric material, or combinations thereof.

Abstract: Fluoropolymer materials containing tetrafluoroethylene monomers, such as PTFE, are significantly swollen by supercritical carbon dioxide at high temperatures and pressures. The swollen fluoropolymer is processable by molding, extrusion, and other techniques. In addition, the fluoropolymer may be sintered at significantly lower temperatures compared to a nonswollen fluoropolymer material. The melting temperature of fluorinated polymers containing tetrafluoroethylene and triflouroethylene monomers which are swollen with supercritical carbon dioxide is significantly reduced, thereby permitting manufacturing operations such as extruding and molding to be performed at lower temperatures and with reduced risk of decomposition.

Abstract: Chaotic advection causes the formation of various encapsulates in binary phase composites. Such composites are successfully formed with thermoplastics that are present in desired amounts by weight or volume. With a batch type chaotic mixer, the process starts with selecting suitable polymers, mechanically mixing the raw material, heating the mixture, instilling chaotic advection by agitation for a period of time and cooling and recovering the composite. With continuous flow types of chaotic mixers, the process starts with melting the component polymers in separate extruders capable of component melt flows in predetermined proportions.

Abstract: Methods for the use of laser beams in the case of plastic monofilaments are proposed. For structural modifying monofilaments or individual monofilaments of a monofilament union, the monofilament to be structurally modified is extruded with LS-absorbing additives and subsequently treated with laser beams.

Abstract: Process for manufacturing molded articles made of plastics, cellulose, pulp or wood fibers with cavities, in particular composite parts for light weight construction, by means of tool parts, including the following process steps: a) matrix layer is provided at pre-selected locations with inserts containing gas-creating substances or blowing agents and b) these inserts are activated to create gas in tool parts and thus expand the matrix material. Also disclosed are gas-creating insertion elements for use in the process and made of gas-creating blowing substances enclosed in gas-proof sheaths or inserted into the matrix material in order to form locally limited areas. This process allows the production of particularly light and at the same time solid tool parts, in particular composite parts for light-weight construction.

Abstract: Methods for the use of laser beams in the case of plastic monofilaments are proposed. For the optical marking of extruded monofilaments or individual monofilaments of a monofilament union, at least the monofilament to be marked, accompanied by the addition of additives reacting with a color change under laser action, are extruded and treated with laser beams in the areas corresponding to the desired marking.

Abstract: A polymer blend and mono-and multilayer films made therefrom suitable for processing or packaging articles which have an improved combination of properties e.g. such as lower tear strength and higher puncture resistance, or higher puncture resistance at both room temperature in air and at elevated temperatures in contact with water wherein the blend preferably has a first copolymer of ethylene and hexene-1 having a copolymer melting point of 80 to 98° C., preferably of 80 to 92° C.; a second copolymer of ethylene and at least one &agr;-olefin having a copolymer melting point of 115 to 128° C.; and a third copolymer of ethylene and a vinyl ester or alkyl acrylate and having a melting point of 60 to 110° C., and a process for making such films, especially shrink films having at least 40% shrink at 90° C. in at least one direction.

Abstract: Electrically conductive, thermoset molding compositions are disclosed which comprise an unsaturated thermosetting resin, an olefinically unsaturated monomer which is copolymerizable with the thermosetting resin, a thermoplastic additive and carbon black. The carbon black is incorporated in a conductive additive which comprises the thermoplastic additive, the carbon black and, preferably, a lubricant. The electrical resistance of articles molded from the disclosed molding compositions is typically less than about 108 ohms/cm2.

Abstract: Syndiotactic polypropylene blends having a unique set of mechanical properties may be prepared by blending syndiotactic polypropylene with an ultra low density polyethylene and, optionally, an isotactic polypropylene random copolymer. The syndiotactic polypropylene blends of the present invention have been found to have improved impact strength, reduced haze, increased light transmittance, and reduced flexural modulus. It has been determined that the addition of about 10 to about 50 wt % of an ultra low density polyethylene plastomer to a syndiotactic polypropylene can greatly enhance mechanical toughness, particularly at low temperatures, while maintaining good optical clarity. These results are made possible by using a sPP material with good optical clarity and dispersing the ULDPE plastomer uniformly throughout the sPP matrix to act as a sort of impact modifier.

Abstract: A moisture-absorption sheet includes a small fraction of an organic polymer having a high weight-averaged molecular weight and a large fraction of particles of a moisture absorbing substance. In spite of the high content of moisture-absorbing material, the moisture-absorption sheet is not susceptible to crack formation and disintegration, and may have a high porosity. Due to these properties, the moisture-absorption sheet is particularly useful in an organic electroluminescent device.

Abstract: A nonwoven fabric comprising silk fibroin and/or very fine fibers of a silk-material, and a method of preparing a nonwoven fabric comprising silk or a silk-like material wherein said silk fibroin and/or silk-like material is dissolved in hexafluoroacetone hydrate or a solvent having this as its main component, and then performing electrospinning.

Abstract: This invention is directed to aqueous-based ethylene-vinyl acetate (EVA) polymer emulsions suited for use in heat seal applications. The EVA polymers of this invention are produced by a relatively low-pressure process, i.e., less than 2000 psig, preferably from about 1000 to about 2000 psig. The aqueous-based EVA based polymer emulsions contain crystalline segments resulting from ethylene linkages and are prepared by emulsion polymerizing ethylene and vinyl acetate, preferably with a carboxylic monomer, in the presence of a stabilizing system containing surfactant or a cellulosic protective colloid in combination with surfactant.

Abstract: A polymer blend and mono-and multilayer films made therefrom having an improved combination of properties such as high shrinkage values and high puncture resistance wherein the blend has a first copolymer of ethylene and octene-1 having a copolymer melting point of from 55 to 95° C., preferably of from 80 to 92° C.; a second copolymer of ethylene and at least a &agr;-olefin having a copolymer melting point of from 115 to 128° C.; and a third copolymer of ethylene and a vinyl ester or alkyl acrylate and having a melting point of from 60 to 110° C., and a process for making such films, which preferably have at least 45% shrinkage at 90° C. in at least one direction.

Abstract: A method of making electret fibers, which method comprises: extruding a polymeric material to create fibers; and imparting an electric charge to the fibers; wherein the resulting fibers have a level of extractable hydrocarbon material that is less than 3.0 weight percent, based on the weight of the fibers.

Abstract: The invention is directed to methods for fabricating devices from polymer precursors, along with devices so fabricated. The methods of the invention include the steps of plasma treating a polymer based resin, paste, preform billet, or extrudate, and employing the treated polymer in the fabricated device. According to one embodiment, the fabricated device can include implantable prosthetics such as heart valves, sutures, vascular access devices, vascular grafts, shunts, catheters, single layered membranes, double layered membranes, and the like. Devices fabricated according to one embodiment of the invention include regions having selected porosity, permeability and/or chemistry characteristics.

Abstract: Rheology-modified thermoplastic elastomer compositions comprising a melt blend of an ethylene/&agr;-olefin polymer and a high melting polymer such as polypropylene or a propylene/&agr;-olefin copolymer wherein the rheology modification is induced by a combination of a peroxide and a free radical coagent. The resulting compositions have an elastomeric phase, a non-elastomeric phase and certain physical properties that exceed those of a like composition that is rheology-modified by peroxide alone. The compositions can be used to make a variety of articles of manufacture, such as automotive instrument panel skins, via calendaring and thermoforming procedures.

Abstract: The present invention is directed to a polyhydroxyalkanoate copolymer composition that can be readily and quickly processed into extruded and molded articles and film-based products. More specifically, the invention pertains to melt processing of polyhydroxyalkanoates which contain a novel combination of nucleant and plasticizer for enhancing crystallization rates thus causing improved processibility.

Abstract: Process for producing formed cellulosic articles, such as fibers, filaments, sheetings, membranes or tubes, comprising a) extruding a solution of cellulose in an aqueous amine oxide, particularly N-methylmorpholine N-oxide, through an extrusion die via an air gap and coagulating the formed article in an aqueous precipitation bath containing amine oxide, and b) passing the formed article through at least one washing stage for removing residual amine oxide from the article, characterized in that the liquor of the precipitation bath in the precipitation stage and/or the washing liquor of the washing stage(s) is treated with ultra-violet radiation. In this manner the formation and growth of coatings, films and slime deposits caused by microorganisms is avoided on parts of the plant which come into contact with said liquors containing the amine oxide.

Abstract: A method and apparatus comprising expanded, or flexible, graphite mixed into a polymer material is disclosed. A method for using expanded graphite that has been pre-compressed prior to milling to enable a polymer material to accept an electrostatic modification to the surface or to dissipate electrostatic discharges. Other embodiments relate to methods of making polymer materials, methods of making molded polymer articles or objects, and methods of electrostatically modifying molded conductive polymer materials.

Abstract: A multilumen catheter assembly and methods for making and inserting the same are provided. The catheter assembly includes a unitary catheter and at least two distal end tubes which extend distally from the unitary catheter. The at least two lumens in the unitary catheter are in fluid communication with passageways through the distal end tubes. The catheter assembly may be made by extruding a unitary catheter tube having internal longitudinally extending lumens, then splitting the tube on its distal end portion to form distal end tubes. The tubes are then ground and polished to form a smooth surface on the exterior of the tubes. The catheter assembly may also be made by forming an outer layer on at least two longitudinally extending catheters while leaving two distally extending portions of the tubes outside the outer layer to form the distal end tubes.

Abstract: A reinforced continuous molded article which is equally reinforced in all aspects is suitable for molding into automobile exterior trim. The article comprises at least one thermoplastic, having essentially homogeneously mixed therein about 2% to about 15% by volume reinforcing particles having one or more layers of 0.7 nm-1.2 nm thick platelets, wherein more than about 50% of the reinforcing particles are less than about 20 layers thick. A method of producing reinforced articles comprising these reinforcing particles is also disclosed. Optionally, such articles may have embossed surfaces or may have a decorative film laminated thereto.

Abstract: A conductive seal that is formed on a first sealing surface by extruding an elastically curing material intermixed with conductive particles is in addition intermixed with magnetic particles. After applying the material to the first sealing surface, its cross section profile is expanded to an adjustable level towards a second sealing surface and/or sealing rims are molded to it by a magnetic force from an electromagnetic plate. The magnetic and conductive particles are preferably concentrated in the marginal sections, particularly due to magnetic forces that act on the sealing roving in the extrusion process.

Abstract: The invention relates to chemical reactor templates having channel-like voids parallel to the template's major axis. The channel-like voids may have either micro-scale or nano-scale cross sectional areas. The chemical reactor templates may be used to produce micro- and nano-scale filaments and particles which have a variety of uses. In some embodiments a chemical reactor template of the invention have at least two intersecting channel-like voids substantially parallel to the major axis of said template. The invention also relates to methods for manufacturing a chemical reactor template using sacrificial layers. The chemical reactor templates of the invention may be fabricated to have multiple arrays of channel-like structures as well as vertical elements to provide access to act as contacts for the channel-like voids and materials formed within the template. The invention relates to methods for producing filaments and particles using a chemical reactor template.

Abstract: A binder for hydraulic compositions comprises a water-soluble cellulose ether and a long-chain alkylbenzene-sulfonic acid or a neutralization salt thereof. The presence of the long-chain alkylbenzenesulfonic acid compound as a binder component provides hydraulic compositions with a better plasticity at a lower water-soluble cellulose ether content than when the cellulose ether is used alone as the binder.

Abstract: A particulate silicone based material and method for forming a heat resistant composite is provided. The particulate silicone based material is heated to a temperature between about 200° F. and about 400° F. The particulate silicone based material is cooled until a solid composite is formed. The solid composite is resistant to melting and thermal decomposition when heated to temperatures of at least 3000° F. The particulate silicone based material may be formed by mixing liquid silicone resin with a catalyst and powdered silicone molding compound.

Abstract: Polyethylenes made from ethylene and a series of &agr;-olefins using a catalyst that copolymerizes ethylene and &agr;-olefins usually have excellent melt processing characteristics, especially in uses where high zero shear viscosity and low high shear viscosity are desirable. These polyethylenes are preferably made by forming the &agr;-olefins in situ from ethylene during the polymerization process. The polyethylenes are especially useful in blow molding, extrusion or extruded blown film processes.

Abstract: Methods for making ceramic aggregate particles comprising forming a plurality of ceramic aggregate precursor particles from a composition by forcing the composition through at least one orifice in a substrate, at least partially curing the ceramic aggregate precursor particles, and heating the ceramic aggregate precursor particles to provide ceramic aggregate particles wherein solid particulates are bonded together by ceramic binder.

Abstract: The invention is a novel method for the late introduction of additives into condensation polymers. The method employs a reactive carrier that functions as a delivery vehicle for one or more additives. The reactive carrier reacts with the condensation polymers, thereby binding the reactive carrier in the polymer resin and preventing the emergence of the reactive carrier from the polymer resin during subsequent thermal processing.

Abstract: Polyethyleneterephthalate extrusion equipment of material in granule form, still humid, coming from both ground recovered products and also virgin material, comprising a chassis (29), containing a co-rotating, oil-thermoregulated extruder with two screws (31, 32), which comprises a first zone (A), equipped with an opening (34) where there is an aspiration hood (35) for a first “open top” degassing, a second zone (C) where there is at least one stack (37, 38) for a further degassing, between the two zones (A, C), there being a tight zone (B), and a carrying and loading zone (E) activated by the screws (31, 32).

Abstract: Conformable multilayer films having alternating layers of a stiff polymeric material and a flexible polymeric material are described.

Abstract: The invention is a novel method for the late introduction of additives into a process for making condensation polymers. The method employs a reactive carrier that functions as a delivery vehicle for one or more additives. The reactive carrier reacts with the condensation polymers, thereby binding the reactive carrier in the polymer resin and preventing the emergence of the reactive carrier from the polymer resin during subsequent thermal processing.

Abstract: The invention is directed to methods for fabricating devices from polymer precursors, along with devices so fabricated. The methods of the invention include the steps of plasma treating a polymer based resin, paste, preform billet, or extrudate, and employing the treated polymer in the fabricated device. According to one embodiment, the fabricated device can include implantable prosthetics such as heart valves, sutures, vascular access devices, vascular grafts, shunts, catheters, single layered membranes, double layered membranes, and the like. Devices fabricated according to one embodiment of the invention include regions having selected porosity, permeability and/or chemistry characteristics.

Abstract: The invention is a novel method for the late introduction of additives into polyethylene terephthalate. The method employs a reactive carrier that functions as a delivery vehicle for one or more additives. The reactive carrier reacts with the polyethylene terephthalate, thereby binding the reactive carrier in the polyethylene terephthalate resin and preventing the emergence of the reactive carrier and additives from the polyethylene terephthalate during subsequent thermal processing.

Abstract: In a method of joining a solidifiable liquid polymeric material to a solid material to produce a solid article, the solid material is contacted with the liquid polymeric material at an interface. Ultrasonic energy is applied so that the energy reaches the interface between the contacting solid material and liquid polymeric material. A joint is formed at the interface by allowing or causing the liquid polymeric material to solidify, to produce a solid article comprising the solidified polymeric material joined to the solid material.

Abstract: Optical brighteners are widely used for decreasing the apparent yellowness of polymeric materials. Polyethylene, as a coating film for photographic paper has presented unique problems because of its general lack of compatibility with conventional, large, fluorescent brightener molecules. The present invention provides a solution to this problem by incorporating into the polyethylene an optical brightener compatibilizing amount of a second polyolefin having alkyl groups pendant from the polymer backbone which serves to reduce the exudation of the optical brightener in articles or substrates comprised of or coated with such compositions.

Abstract: The invention provides a process for reducing the low molecular weight oligomer content of olefin polymers produced by metallocene catalysis wherein at least one organometallic compound is fed continuously into the reactor during polymerization. The organometallic compound has the formula R1nA, wherein A is a Periodic Table Group 12 or 13 element. R1 is the same or different, substituted or unsubstituted, straight or branched chain alkylradical, cyclic hydrocarbyl radical, alkyl-cyclohydrocarbyl radical, aromatic radical or alkoxide radical and n is 2 or 3, to form a polymer product having a content of said compound of at least about 50 weight ppm.

Abstract: Methods for the use of laser beams in the case of plastic monofilaments are proposed. For the optical marking of extruded monofilaments or individual monofilaments of a monofilament union, at least the monofilament to be marked, accompanied by the addition of additives reacting with a color change under laser action, are extruded and treated with laser beams in the areas corresponding to the desired marking.

Abstract: The invention relates to a moisture-absorption sheet comprising a small fraction of an organic polymer having a high weight-averaged molecular weight and a large fraction of particles of a moisture absorbing substance. In spite of the high content of moisture-absorbing material, the moisture-absorption sheet according to the invention is not susceptible to crack formation and disintegration, and may have a high porosity. Due to these properties, the moisture-absorption sheet according to the invention is particularly useful for use in an organic electroluminescent device.

Abstract: Process for producing biaxially oriented PET film for use in film capacitors with SMD capabilities and its use for SMD-technology film capacitors The invention describes a process for producing a biaxially oriented film of thickness <10 &mgr;m, where a polymer melt is extruded through the gap of an extrusion die onto a chill roll, stretched longitudinally and transversely and relaxed longitudinally by >0.1% and transversely by >3%, where the edges of the film are held during the longitudinal and transverse relaxation and the film is wound up.