Abstract: Disclosed is a method of manufacturing a BPF (bandpass filter) for GHz bands of the structure that an input signal line (2) and an output signal line (3) run with a small gap on one surface of a sheet (1) made by dispersing soft magnetic metal powder in a sheet-formed polymer matrix, an internal line (6) bridges on the signal lines, and a GND line (4) runs on the reverse surface of the sheet. The method comprises inserting an intermediate product made by disposing on both the sides of an insulating film (5) the above-mentioned input signal line (2), output signal line (3) and internal line (6), on one side of the cavity of a mold for injection, and inserting a metal piece for the GND line (4) on the other side of the cavity; and injecting a polymer compound to obtain a molded article.

Abstract: A method of preparing a capped poly(arylene ether) resin includes reacting a capping agent with a blend of two or more poly(arylene ether) resins having different intrinsic viscosities. Cured compositions prepared from these capped poly(arylene ether) resins exhibit improved balances of stiffness, toughness, and dielectric properties compared to compositions with two or more separately capped and isolated poly(arylene ether) resins.

Abstract: The invention provides a curable composition for a heat conductive material, having an excellent durability, a satisfactory heat conductive property and a high productivity with easily controllable surface tackiness, a heat conductive material obtained from such curable composition and a method for controlling the surface tackiness of the composition after curing. The curable composition for the heat conductive material is formed by a curable composition of heat curable type based on crosslinking by a hydrosilylation reaction and including a saturated hydrocarbon polymer containing at least an alkenyl group in a molecule, a curing agent containing at least two hydrosilyl groups in a molecule and a hydrosilylation catalyst, to which a heat conductive filler is incorporated, thereby providing a flexible elastomer with a satisfactory heat conductivity and with an easily controllable surface tackiness.

Abstract: The present invention provides an antistatic agent of the formula (I) R—SO3NR?R?R??R?? ??(I) wherein R represents a perfluorinated cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, R? represents a cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, which is unsubstituted or substituted with halogen, hydroxy, cycloalkyl or alkyl, and R?, R??, R?? independently represent a cyclic or linear, branched or unbranched carbon chain having 1 to 30 carbon atoms, which is unsubstituted or substituted with halogen, hydroxy, cycloalkyl or alkyl, with the proviso that at least one of the radicals R?, R?, R?? and R?? must not represent ethyl. The antistatic agent of the present invention may be incorporated in plastic molding materials to provide antistatic properties thereto.

Abstract: Melt-processible, thermoplastic poly(tetrafluoroethylene) (PTFE) compositions are disclosed and methods for making and processing same. Additionally, products comprising these compositions are described.

Abstract: Injection molding machine utilizes microwave heating. A microwave oven adapted to receive a microwave absorbent plasticizing vessel is utilized with or incorporated into an injection molding system to form a plasticizing unit for heating polymer granules to an injection temperature and injection of the melt into the cavity of the injection mold. The polymer granules may be preheated by conventional heating systems to a temperature at which the granules become microwave absorbent before heating to the injection temperature in the microwave oven. The injection molding machine also contains a hydraulic actuator for injection of the melt. The ceramic materials forming the plasticizing vessel are selected to provide equal heating rates of mold members and relatively uniform heating of polymer to desired injection temperature.

Abstract: The present invention provides compositions containing transparent thermoplastic polymer, surface-modified oxide particles with a particle size of less than 200 nm, and organic NIR absorbers. The compositions of the present invention may find use in reducing diathermancy in sheets, films, glazing systems and roofing systems which may be incorporated into automobiles and buildings.

Abstract: An object may be colored to indicate draft angles of a pull direction at various locations of the object. The coloration advantageously employs a color map specifying a color spectrum for a range of trigonometric values of the draft angles.

Abstract: Annular brake disc preform (15), wherein 40 to 80 layers of reinforcement fibers of at least two different lengths (11, 19) ranging from 10–60 mm are distributed in a planar gradient throughout the body of the preform, with the reinforcement fibers located near the exterior planes of the disc being predominately shorter fibers (11) and with the reinforcement fibers located in the central planes of the disc being predominately longer fibers (19).

Abstract: Chemically cross-linked polymeric particles are formed using mechanical rather than chemical processes, facilitating production of small-diameter particles in a manner largely independent of the viscosity or density of the polymer. For example, an uncross-linked resin may be provided in particulate form, agglomerated, and compressed into a mass of a desired shape with a desired diameter, and subsequently cross-linked.

Abstract: A long glass fiber filler reinforced resin material for molding includes a masterbatch formed of a composite of a matrix resin with a polypropylene (PP) component and a long glass fiber filler and a diluent resin made from an ethylene-propylene block copolymer. The above-described matrix resin of the masterbatch includes the PP component having a pentad isotactic index of at least 95%, and a melt flow rate (MFR) of the matrix resin of the masterbatch is 100 to 500 g/10 min and larger than six times a melt flow rate of the diluent resin. The long glass fiber filler is in a content of 30 to 50 mass percent with respect to a total mass thereof.

Abstract: The present invention provides polarizing devices and illumination devices that include the polarizing devices. The polarizing devices and illumination devices can be advantageously used in a wide variety of applications, such as in liquid crystal displays. Polarizing devices provided by the present invention include those having an isotropic waveguiding layer with a refractive index ni and an anisotropic separating layer having an anisotropic region with principal refractive indices nx and ny, wherein nx>ny and wherein ni is substantially smaller than nx and substantially larger than ny. An example of a further polarizing device provided by the present invention is one having a waveguiding layer and a separating layer, wherein the separating layer includes a form birefringent region.

Abstract: A method of manufacturing a non-reciprocal component including a casing having an input/output terminal and a ground terminal formed therein, a ferrite plate, a line conductor, and a magnet disposed in the casing, and an upper yoke and a lower yoke provided at the top face and the bottom face of the casing, respectively. In the non-reciprocal component, the casing is insert-molded with the lower yoke so that a portion of the casing penetrates through the lower yoke. A side of the component is defined partly by the lower yoke and partly by the penetrating portion of the casing. An input/output terminal and a ground terminal in the casing are defined by respective portions of a molded hoop material.

Abstract: The invention provides a method for measuring the thickness, or non-uniformity of thickness, of one or more layers of a film or article such as a preform. At least one layer contains a known concentration and a substantially uniform distribution of fluorophores. The fluorophores are added to the one or more layers in sufficient quantity to impart fluorescence capable of detection by a detector when exposed to electromagnetic radiation at absorbing wavelengths. The layers of the invention may be made from polymeric material, non-polymeric material, or combinations thereof.

Abstract: An injection molded resin gear 1 includes a rim 4, a hub 3 and a web 5 which connects the rim 4 to the hub 3. A plurality of ribs 7 for guiding a molten resin, which is injected from pin point gates 8, to the hub 3 protrude from the outer periphery of the hub 3 on one side of the web 5 so as to correspond to the pin point gates 8. The ribs 7 are formed so as to be recessed from the side face 10 of the hub 3. In the connecting portions of the ribs 7 to the hub 3, fillet portions 12 are formed for smoothly guiding the flow of the resin from the hub 3 toward the web 5 when the injection molded resin gear 1 is formed.

Abstract: The present invention relates to a process for reducing mold contamination in an injection molding process by using a mixture of nitrile rubbers, in the range of from 0.1-0.5 wt. % of fatty acids and optionally further additives.

Abstract: Chaotic advection causes the formation of various encapsulates in binary phase composites. Such composites are successfully formed with thermoplastics that are present in desired amounts by weight or volume. With a batch type chaotic mixer, the process starts with selecting suitable polymers, mechanically mixing the raw material, heating the mixture, instilling chaotic advection by agitation for a period of time and cooling and recovering the composite. With continuous flow types of chaotic mixers, the process starts with melting the component polymers in separate extruders capable of component melt flows in predetermined proportions.

Abstract: A thread or other element for bonding fibers in a fibrous reinforcement for use in a fiber composite is such that it is at least degraded in the course of the production of said fiber composite.

Abstract: Process for manufacturing molded articles made of plastics, cellulose, pulp or wood fibers with cavities, in particular composite parts for light weight construction, by means of tool parts, including the following process steps: a) matrix layer is provided at pre-selected locations with inserts containing gas-creating substances or blowing agents and b) these inserts are activated to create gas in tool parts and thus expand the matrix material. Also disclosed are gas-creating insertion elements for use in the process and made of gas-creating blowing substances enclosed in gas-proof sheaths or inserted into the matrix material in order to form locally limited areas. This process allows the production of particularly light and at the same time solid tool parts, in particular composite parts for light-weight construction.

Abstract: An automobile fuel tank comprising at least two components which have been joined together to form a tank having a wall defining a fuel chamber, at least one of the components being injection moulded and defining a part of the wall and composed of a polyethylene having a density of from 0.930 to 0.955 g/cm3, a dispersion index D of from 2 to 3 and a melt index MI2 of from 0.2 to 2 g/10 min.

Abstract: An improved prosthetic medical device having improved wear resistance and toughness is provided in the present application. A method is provided to selectively cross-link the polymeric matrix comprising the medical device by employing an interrupting means such as a mask, wire mesh or chopper wheel placed in between the medical device and irradiation source. In addition, the medical device may be translated while being irradiated to further effect the selective cross-linking. The present invention also provides for an injection molding process wherein a prosthetic medical device is formed in a single step, then selectively cross-linked.

Abstract: A metal mold 110 is prepared, which has a gate 120, a cavity 134 in which a virtual curve L1 is formed, which forms at least a welding target part of a laser beam transmitting member along the virtual curve L1, and in which a filling terminal wall 134b is formed along a curve L2 parallel to the virtual curve L1, and a throttle part 132b for reducing the flow of a resin flowing from the gate 120 toward the cavity 134, which is connected to the cavity 134, and whose connection boundary B1 is formed along a curve L3 parallel to the virtual curve L1. Then, a resin is injected into the gate 120 and a crystalline laser beam transmitting member is molded out of the injected resin using the metal mold 110.

Abstract: A method is disclosed for pre-conditioning inserts for improved replication during injection molding. The pre-conditioned inserts provide improved bonding with the injection-material and improved replication of complex molding surfaces. The pre-conditioning of the inserts comprises placing the insert in position against the molding surface, followed by heat-soaking the insert. Heat-soaking can be accomplished using infrared energy, preferably broadband infrared energy or energy that is preferentially absorbed by the insert.

Abstract: A highly thermally conductive and high strength net-shape moldable molding composition, with a thermal conductivity above 4 W/m° K and a strength of at least 15 ksi includes a polymer base matrix of, by volume, between 30 and 70 percent. A first highly thermally conductive filler of high modulus PITCH-based carbon, by volume, between 15 and 47 percent is provided in the composition that has a relatively high aspect ratio of at least 10:1. Also in the composition mixture is a second high strength filler of PAN-based carbon, by volume, between 10 and 35 percent that has a relatively high aspect ratio of 10:1 or more. Optionally, a third filler material of thermally conductive material with a relatively low aspect ratio of 5:1 or less may be included in the composition, by volume less than 10 percent, to improve the thermal conductivity and strength of the composition.

Abstract: The present invention is a method of producing a medical catheter having a catheter body part and a catheter tip in one integrated part by injection moulding and a catheter produced by the method. The invention is in particular concerned with the use of multicomponent moulding technique for producing a catheter, e.g. a catheter made from two materials with different characteristics. Such a catheter may be used for urinary catheterisation and for similar purposes of draining a bodily fluid.

Abstract: An implant is provided for replacing a portion of an articular surface. The implant includes a body portion having a recess. An insert is disposed in the recess. The body portion and insert provide a load bearing surface of the implant, with the load bearing surface including regions of the insert and regions of the body portion. The insert may be formed from a lubricious and shock absorbing material, providing a low friction and shock absorbing region of the load bearing surface.

Abstract: An improved prosthetic medical device having improved wear resistance and toughness is provided in the present application. A method is provided to selectively cross-link the polymeric matrix comprising the medical device by employing an interrupting means such as a mask, wire mesh or chopper wheel placed in between the medical device and irradiation source. In addition, the medical device may be translated while being irradiated to further effect the selective cross-linking. The present invention also provides for an injection molding process wherein a prosthetic medical device is formed in a single step, then selectively cross-linked.

Abstract: Electrically conductive, thermoset molding compositions are disclosed which comprise an unsaturated thermosetting resin, an olefinically unsaturated monomer which is copolymerizable with the thermosetting resin, a thermoplastic additive and carbon black. The carbon black is incorporated in a conductive additive which comprises the thermoplastic additive, the carbon black and, preferably, a lubricant. The electrical resistance of articles molded from the disclosed molding compositions is typically less than about 108 ohms/cm2.

Abstract: Syndiotactic polypropylene blends having a unique set of mechanical properties may be prepared by blending syndiotactic polypropylene with an ultra low density polyethylene and, optionally, an isotactic polypropylene random copolymer. The syndiotactic polypropylene blends of the present invention have been found to have improved impact strength, reduced haze, increased light transmittance, and reduced flexural modulus. It has been determined that the addition of about 10 to about 50 wt % of an ultra low density polyethylene plastomer to a syndiotactic polypropylene can greatly enhance mechanical toughness, particularly at low temperatures, while maintaining good optical clarity. These results are made possible by using a sPP material with good optical clarity and dispersing the ULDPE plastomer uniformly throughout the sPP matrix to act as a sort of impact modifier.

Abstract: A method of producing a plastic product having a microstructured surface (3a), utilizing an arrangement for moulding plastic products. Said arrangement has at least two mould parts (2, 3) movable towards and away from each other, a predetermined volume of a viscous polymerizable plastic material (9) being supplied to a cavity formed between the mould parts, after which polymerization of the plastic material occurs. After said polymerization of the plastic material (9′), the mould parts are caused to move apart from each other thereby allowing removal of a finished plastic product the outer shape of which conforms to the shape of the cavity produced by the mould parts. Said viscous polymerizable plastic material (9) is supplied to the cavity (6) around a hole (10a) pertaining to the finished plastic product, and said viscous plastic material is distributed in a direction from said hole (10a) towards the peripheral edge area of the plastic product.

Abstract: A method is provided for forming a body for a hard disk carriage assembly from polyphenylene sulfide 40% glass fill. An injection mold is heated to approximately 130° C.; then a volume of polyphenylene sulfide 40% glass fill is injected into the mold to form the body of the carriage assembly. The polyphenylene sulfide 40% glass fill is then cooled within the mold for approximately 45 seconds before the body is ejected from the mold cavity. The body is then heated to approximately 130° C. for at least 2 hours in a post-bake operation.

Abstract: A film of a plastic material fusible with a lens-forming material and having a high light transmissivity is bonded and laminated, with an adhesive, to a polarizing sheet having a polarization coefficient of 99.0% or higher and a light transmissivity of 40% or higher. The resultant laminate is hot-pressed into a shape similar to an aimed lens. The hot-pressed laminate is placed in a lens forming mold cavity, and a lens-forming resin which has been colored or of which light transmissivity has been adjusted to a desired transmissivity is injected into the cavity to thereby form a polarized lens.

Abstract: An LLDPE produced using a single site catalyst, e.g., an LLDPE produced using a metallocene (m-LLDPE), is preferably used in injection moulding of food packaging material, especially closures for food containers. Such materials have been found to exhibit low levels of migration, typically less than 40 mg/dm2, e.g., less than 5 mg/dm2, and are particularly suitable for use in packaging foods having a high fat content.

Abstract: A method for manufacturing products, wherein a mass, comprising at least natural polymers such as starch, is brought into or through a mold and the mass in the mold is heated, such that this involves at least cross-linkage of the natural polymers, while of at least one first part of the product, the material composition is influenced such that the material properties of the relevant first part deviate from the material properties of parts adjoining said part.

Abstract: The present invention is directed to a polyhydroxyalkanoate copolymer composition that can be readily and quickly processed into extruded and molded articles and film-based products. More specifically, the invention pertains to melt processing of polyhydroxyalkanoates which contain a novel combination of nucleant and plasticizer for enhancing crystallization rates thus causing improved processibility.

Abstract: Rheology-modified thermoplastic elastomer compositions comprising a melt blend of an ethylene/&agr;-olefin polymer and a high melting polymer such as polypropylene or a propylene/&agr;-olefin copolymer wherein the rheology modification is induced by a combination of a peroxide and a free radical coagent. The resulting compositions have an elastomeric phase, a non-elastomeric phase and certain physical properties that exceed those of a like composition that is rheology-modified by peroxide alone. The compositions can be used to make a variety of articles of manufacture, such as automotive instrument panel skins, via calendaring and thermoforming procedures.

Abstract: A curable resin composition comprises a poly(arylene ether), an acryloyl monomer, an allylic monomer, and an abrasive filler. The composition tolerates high filler contents, cures rapidly, and exhibits excellent toughness after curing. Useful articles prepared from the composition include grinding wheels and cut-off wheels having good wear characteristics.

Abstract: An injection-molded plastic part having a first thermoplastic component and a second thermoplastic component. Areas consisting of the first thermoplastic component are present at least on one surface of the injection-molded plastic part next to areas of the second thermoplastic component. The first thermoplastic component is an LCP and the second thermoplastic component is a syndiotactic polystyrene.

Abstract: A method and apparatus comprising expanded, or flexible, graphite mixed into a polymer material is disclosed. A method for using expanded graphite that has been pre-compressed prior to milling to enable a polymer material to accept an electrostatic modification to the surface or to dissipate electrostatic discharges. Other embodiments relate to methods of making polymer materials, methods of making molded polymer articles or objects, and methods of electrostatically modifying molded conductive polymer materials.

Abstract: The invention relates to a method and an installation for processing thermoplastic synthetic materials. According to the invention, the melt strands or the like are displaced in oscillation or pulsation in order to indent or penetrate the joint lines between at least two injection strands.

Abstract: A method is provided for forming a body for a hard disk carriage assembly from polyphenylene sulfide 40% glass fill. An injection mold is heated to approximately 130° C.; then a volume of polyphenylene sulfide 40% glass fill is injected into the mold to form the body of the carriage assembly. The polyphenylene sulfide 40% glass fill is then cooled within the mold for approximately 45 seconds before the body is ejected from the mold cavity. The body is then heated to approximately 130° C. for at least 2 hours in a post-bake operation.

Abstract: A polyamide resin pellet for a miniature part, comprising a polyamide resin (A) whose melting point as measured by DSC is in the range of 280 to below 330° C., which has an average volume of 0.001 to 21 mm3, the average volume determined by randomly sampling 50 pellets, measuring the weight and specific gravity of each of the pellets and dividing the weight by the specific gravity. The polyamide resin pellet exhibits low water absorption and is excellent in moldability, mechanical strength characteristics and heat resistance. Further, it has specified average volume, configuration, average diameter and average length, so that, in an injection molding, plasticization is smoothly effected to thereby enable obtaining a molded item or article which exhibits low dispersion of weight and strength and has excellent hue. The polyamide resin pellet is especially suitable for use in a molding material for forming miniature parts for motor vehicles and electrical or electronic equipments.

Abstract: A film of a plastic material fusible with a lens-forming material and having a high light transmissivity is bonded and laminated, with an adhesive, to a polarizing sheet having a polarization coefficient of 99.0% or higher and a light transmissivity of 40% or higher. The resultant laminate is hot-pressed into a shape similar to an aimed lens. The hot-pressed laminate is placed in a lens forming mold cavity, and a lens-forming resin which has been colored or of which light transmissivity has been adjusted to a desired transmissivity is injected into the cavity to thereby form a polarized lens.

Abstract: A photocuring resin composition comprising a thermoplastic resin (a-1) having a radical polymerizing unsaturated group at its side chain and a photopolymerization initiator (a-2) and substantially not including a crosslinking compound other than (a-1), a photocuring sheet comprising a photocuring resin composition (A) laminated on a substrate sheet (B) and a process of production of the same, a photocuring decorative sheet and photocuring insert molding sheet using the same, and a process of production of a molded article using such a photocuring sheet and an insert molded article obtained by the same.

Abstract: A micro-injection molded disposable needle assembly having more than one passageway formed therein to permit the simultaneous drawing and administering of fluids through separate passageways is disclosed. The micro-injection molded disposable assembly includes one or more sensors disposed therein for measuring and monitoring one or more desired body or surrounding environmental conditions. A method of forming the disposable needle from an elastomeric material using micro-injection molding is also disclosed.

Abstract: A particulate silicone based material and method for forming a heat resistant composite is provided. The particulate silicone based material is heated to a temperature between about 200° F. and about 400° F. The particulate silicone based material is cooled until a solid composite is formed. The solid composite is resistant to melting and thermal decomposition when heated to temperatures of at least 3000° F. The particulate silicone based material may be formed by mixing liquid silicone resin with a catalyst and powdered silicone molding compound.

Abstract: A method for producing manufactured articles made of composite material comprising the steps of: First completely filling a mold with granules of a pre-expanded polymer in granular form, selected from the group consisting of polystyrene, polypropylene, copolymer of polyphenylene oxide and polystyrene and mixtures thereof; subsequently injecting in the mold an isocyanate mixed with a compound possessing active hydrogen whereby they are filled in void spaces among the granules; and condensing said isocyanate with said compound possessing active hydrogen to yield a polyurethane foam which, by expanding, subsequently completely fills the spaces among the pre-expanded polymer granules.

Abstract: A system for fluid processing is provided to control shear, point velocity and pressure in either a Newtonian or non-Newtonian fluid which includes creation of three fields, namely a dynamic microshear field, a dynamic velocity field and a dynamic pressure field, with the fields being created by the injection of energy between 1 KHz and 10 MHz into the fluid. Control is achieved by control of the angle at which mechanical energy is delivered, steering and/or focusing of the energy, control of the amplitude of the energy waveform, of the energy, and control of the frequency of the energy in one embodiment to eliminate standing waves. By controlling the three fields, the system is able to control overall fluid behavior. In one embodiment, energy is injected into a fluid at any angle to the direction of flow assuming the fluid is flowing, with the injected energy providing a predetermined controllable zone of energy in the fluid at the region of energy injection.

Abstract: A cover structure for an electronic device includes a plastic cover, an aluminum or aluminum alloy layer on the plastic cover, and an oxide layer of aluminum or aluminum alloy on the aluminum or aluminum alloy layer. A method of manufacturing the cover structure includes: (1) injection molding the plastic cover; (2) forming the aluminum or aluminum alloy layer on the plastic cover; and (3) anodizing the aluminum or aluminum alloy layer to form an oxide layer thereof. The method also can include a step of coloring the oxide layer of aluminum or aluminum alloy. The cover structure thus formed has a metallic appearance with decorative colors or patterns, and is resistant to corrosion. The cover structure is not only very aesthetically pleasing to users but also durable.

Abstract: A splittable sheath assembly including a sheath, a T-shaped fitting and an attachment mechanism. The sheath is adapted for use in the trans-cutaneous insertion of medical instrumentation through a lumen defined by the sheath and has a distal end and a proximal end, the proximal end including an initial bifurcated portion defining two tabs. The T-shaped fitting has a central opening aligned with the lumen of the sheath, a handle on either side of the central opening, and a zone of weakness unitarily joining the two handles so that the T-shaped fitting is adapted to be split into two separate portions, each portion having only one of the handles. The attachment mechanism attaches each of the tabs of the proximal end of the sheath to one of the handles. Each attachment mechanism includes a projection portion engaging one of the tabs and a locking element received on the projection to inhibit removal of the tab from the projection.