Abstract: An apparatus and method for volumetric micro-liter infusion of therapeutic liquids. This portable pump system remains unobtrusive and less restrictive of patient ambulation and orientation. The present invention includes expendables, the disposability of which facilitates safe reuse of more expensive portions and is sufficiently simple for use in a home care environment. It may be designed to incorporate real-time, interactive or remote monitoring and regulation and visual or audible indication of system pressures, chemical balances and other important variables.

Abstract: A method of treating reaction injection molded polyurethane, polyurethane/urea and polyurea polymers comprising exposing a reaction injection molded polyurethane, polyurethane/urea or polyurea polymer to an amount of infrared energy sufficient to increase the temperature of the polymer to at least 175° C., and then maintaining the temperature of the polymer at or above that temperature, for a time sufficient to increase the Gardner impact property, as measured using ASTMD-3029, when compared to the same polymer which has been heated to the same temperature and maintained thereat for the same time in a convection oven. The invention produces marked improvements in impact, heat sag and heat distortion temperature properties, and thus is particularly suited to rapid preparation of parts using a mass production conveyor and is particularly well-suited to preparation of parts which are to be subjected to later high temperature processes, such as the “E-coat” process.

Abstract: The invention relates to a method for producing a two-chamber tube with a dividing wall (9) that extends into the tube head.

Abstract: Disclosed is a transfer material comprising at least a substrate sheet having releasing property, and a protecting layer formed on one surface of the substrate sheet, wherein the protecting layer is composed of an active energy ray curable resin, the active energy ray curable resin being obtained by heat-crosslinking a heat and active energy ray curable resin composition which comprises, as an active ingredient, a polymer having a (meth)acryl equivalent weight from 100 to 300 g/eq, a hydroxyl value from 20 to 500 and a weight-average molecular weight from 5000 to 50000; a polyfunctional isocyanate; and a UV absorber; characterized in that the UV absorber is a bisbenzotriazole-type UV absorber represented by the formula:  wherein R each independently represents a hydrogen atom, or an alkyl group having 1 to 10 carbon atoms, n each independently represents an integer of 4 to 8, m each independently represents an integer of 1 to 20.

Abstract: A method of making a painted part out of molded thermoplastic material, the method comprising the steps consisting in:

Abstract: The present invention relates to a multiple foam substrate of predetermined shape and a method of manufacturing the substrate. The substrate is a multiple foam substrate which may be manufactured by the method with a mold having first and second mold cavities. The method includes injecting a first foam into the first mold cavity sufficiently to fill the first mold cavity and storing the first foam in the first mold cavity for a predetermined time sufficient to form a substantially non-mixing surface on the first foam. The method further includes injecting a second foam into the second mold cavity and onto the non-mixing surface on the first foam sufficiently to fill the second mold cavity. The method further includes storing the second foam in the second mold cavity for a predetermined time sufficient to bond the first foam to the second foam along the non-mixing surface.

Abstract: A manual dispenser dispenses a liquid substance by pressure, and automatically closes in the absence of pressure. The dispenser has a push button for controlling an aerosol valve or pump, or a stopper for a receptacle having flexible, compressible walls. The dispenser is characterized in that it comprises a nozzle (3) with an elastically deformable distribution slot (7) which nozzle is integrated by molding into a relatively rigid body (1).

Abstract: A machine for casting radiation cured material with a mold set made of a clear, radiation cured material or other clear material, one or more radiation emitting devices preferably in the ultraviolet and visible range, a rotating mechanism to move the mold set from a horizontal or vertical load/unload position to vertical fill and cure position at the radiation devices, and one or more injection mechanisms attached to the mold set to fill the mold set and then seal at the part wall preventing cure of material in the line and resulting in a minimal gate mark. Alternatively the molds can be filled and then rotated before and during cure to create a hollow part.

Abstract: A method of making a semiconductor chip package by attaching a chip to a dielectric layer; placing the dielectric layer and chip into a mold; disposing a thixotropic composition that has been sheared to reduce its viscosity into the mold and curing the thixotropic composition after the chip and dielectric layer have been removed from the mold. A method of making a semiconductor chip package without using a mold by disposing a sheared thixotropic composition between a semiconductor chip and a dielectric layer and then curing the thixotropic composition to form a cured encapsulant.

Abstract: There is provided a molding method of a thermosetting resin in which the formation of a flash can be prevented. This molding method comprises pouring or injecting the thermosetting resin into a mold, and then heating and molding it, and the method further comprises the step of locally heating an unnecessary gap and its peripheries of the mold, which are not concerned with the molding of the thermosetting resin into a desired article having a required shape, whereby the resin in the gap and its peripheries are promptly set to reduce the leakage of the resin into the unnecessary gap.

Abstract: A rolling boot for sealing a universal joint, having a first collar with a larger diameter to be secured to the outer joint part of the universal joint and having a second collar with a smaller diameter to be secured to a shaft at the inner joint part of the universal joint, and having a semi-toroidal boot wall connecting the collars, wherein the rolling boot is an injection-moulded or blow-moulded product, the rolling boot consists of a thermo-plastic elastomer and the elastomer is irreversibly cross-linked up to a degree ranging between 15 and 85%.

Abstract: To provide a method for producing a molded crystalline resin article which enables a higher crystallization degree and to mass-produce the molded crystalline resin articles. The method comprises molding a molded resin article from a thermoplastic resin containing a crystalline resin followed by performing a heating process to obtain a molded crystalline resin article having a surface layer whose crystallization index is 0.9 or higher when determined by IR spectrometry. It is preferable that the temperature of the heating process is within the range of 20° C. lower than the crystallization temperature of the molded resin article to 30° C. higher than the crystalline temperature, and that the crystalline resin is a polypropylene resin.

Abstract: An improved prosthetic medical device having improved wear resistance and toughness is provided in the present application. A method is provided to selectively cross-link the polymeric matrix comprising the medical device by employing an interrupting means such as a mask, wire mesh or chopper wheel placed in between the medical device and irradiation source. In addition, the medical device may be translated while being irradiated to further effect the selective cross-linking. The present invention also provides for an injection molding process wherein a prosthetic medical device is formed in a single step, then selectively cross-linked.

Abstract: A method of eliminating flaws on smooth plastic surfaces, the method aims at removing flaws of knots of material, joint lines, weldlines or scrapes formed at joints by mold releasing or processing on the smooth plastic surfaces of shaped plastic articles; thereby the surfaces of the finished plastic article can be smooth and kept intact, and products with flaws can be eliminated. The present invention is characterized mainly by: when a plastic article is injection molded, the areas with flaws on the external surfaces of the finished article is ground to nearly plain, and the external surfaces are separated for windless heating to a melting point to render the flaw areas on the external surfaces of the finished article to melt integrally with the plain areas, and after cooling of the molten areas on the external surfaces of the finished article, smooth surfaces are formed. And products with flaws can be eliminated.

Abstract: A system for fluid processing is provided to control shear, point velocity and pressure in either a Newtonian or non-Newtonian fluid which includes creation of three fields, namely a dynamic microshear field, a dynamic velocity field and a dynamic pressure field, with the fields being created by the injection of energy between 1 KHz and 10 MHz into the fluid. Control is achieved by control of the angle at which mechanical energy is delivered, steering and/or focusing of the energy, control of the amplitude of the energy waveform, of the energy, and control of the frequency of the energy in one embodiment to eliminate standing waves. By controlling the three fields, the system is able to control overall fluid behavior. In one embodiment, energy is injected into a fluid at any angle to the direction of flow assuming the fluid is flowing, with the injected energy providing a predetermined controllable zone of energy in the fluid at the region of energy injection.

Abstract: An apparatus and method for volumetric micro-liter infusion of therapeutic liquids. This portable pump system remains unobtrusive and less restrictive of patient ambulation and orientation. The present invention includes expendables, the disposability of which facilitates safe reuse of more expensive portions and is sufficiently simple for use in a home care environment. It may be designed to incorporate real-time, interactive or remote monitoring and regulation and visual or audible indication of system pressures, chemical balances and other important variables.

Abstract: It has been discovered that the shape of a resin pellet can be controlled to reduce cycle time of an injection molding machine and improve the yield by narrowing variability in the plasticizing time.

Abstract: Disclosed is an apparatus 10 and method of ultrasonic injection molding a plastic part including: providing plastic pellets 12; passing the pellets into a defined space 14 in an ultrasonic horn apparatus 16; applying ultrasonic energy to the horn thereby permitting flow of the melted plastic; applying a force to a plunger 18 which forces the melted plastic into a mold 24 of a desired shape; and recovering the desired part.

Abstract: A photocuring resin composition comprising a thermoplastic resin (a-1) having a radical polymerizing unsaturated group at its side chain and a photopolymerization initiator (a-2) and substantially not including a crosslinking compound other than (a-1), a photocuring sheet comprising a photocuring resin composition (A) laminated on a substrate sheet (B) and a process of production of the same, a photocuring decorative sheet and photocuring insert molding sheet using the same, and a process of production of a molded article using such a photocuring sheet and an insert molded article obtained by the same.

Abstract: An apparatus and a method for manufacturing a magnet roller makes it possible to remarkably reduce defects on the surface or the inside of a magnet roller and also to control “warp” of the magnet roller sufficiently so that it does not adversely affect the functions of the magnet roller. A metal mold for magnetic field injection molding is composed of two fixed mold counterparts and a movable mold counterpart. The movable mold counterpart is moved to increase the volume of the cavity of the metal mold as a resin-bonded magnet material is injected into the mold.

Abstract: A vibration applying apparatus associated with an injection molding machine for applying vibrational repetitive movements to a melt of molding materials includes a rod having a tip end received inside a heating cylinder and disposed in the proximity of a nozzle of the heating cylinder, a stationary guide supporting the rod such that the rod is movable back and forth, a rotating shaft being orthogonal to the rod, a drive motor for rotating the rotating shaft, and a cam mechanism acting between the rotating shaft and the rod so as to convert rotary motion of the rotating shaft into linear reciprocal motion of the rod. With the apparatus thus arranged, the tip end of the reciprocating rod applies vibrational repetitive movements to the melt of molding material, thereby lower the viscosity of melt. The frequency of vibrational repetitive movements can be varied by changing the rotational speed of the drive motor.

Abstract: A composite material with high resistance to impact energy, comprising an expanded polymer selected among polystyrene, polypropylene, copolymer of polyphenylene oxide and polystyrene and mixtures thereof, dispersed in a resin chosen among melaminic resin, phenolic resin and polyurethane resin and mixtures thereof.

Abstract: Target velocity data D14 specifying injection operation required for a injection cylinder unit is set in advance, the injection operation is performed actually, command data D17 given to the injection cylinder unit during the injection operation and detected velocity data D15 indicating the operation performed by the injection cylinder unit are recorded, correction value data D18 is calculated from a difference between the detected velocity data D15 and the target velocity data D14 to correct the command data D17 of the previous injection operation by using the correction value, auxiliary amplifier command data D19 is generated as the command data for the next injection operation, and the injection cylinder unit is operated by giving the generated auxiliary amplifier command data at the time of the next injection operation.

Abstract: A photocurable prepreg sheet for waterproofing includes (1) a fiber-reinforced resin layer which comprises a sheet-shaped inorganic or organic fibrous reinforcing material impregnated with a resin composition comprising: (A) an unsaturated polyester resin and/or vinyl ester resin: 100 parts by weight, and (B) at least two photopolymerization initiators having photosensitivity in different wavelength ranges from ultraviolet range to near infrared range: 0.01 to 10 parts by weight, and which is treated with light of a specific wavelength to thereby undergo prepolymerization which causes at least one of the polymerization initiators and radical-polymerizable unsaturated groups to remain partially intact; and (2) film which covers an upper surface and a back surface of the fiber-reinforced resin layer.

Abstract: A new technique for efficiently manufacturing jewelry includes the use of a universal frame in combination with a low cost flexible mold. Various inserts can also be used to customize jewelry pieces made using the mold and frame. The material cured in the mold can be cured with ultraviolet light, which penetrates the mold, the mold frame and an arbor, which transmit ultraviolet light to better cure the item being molded.

Abstract: In a method for manufacturing a pressure sensor, in which a semiconductor pressure sensing element is applied to an assembly segment of a lead grid, the semiconductor pressure sensing element is electrically connected to contact segments of the lead grid. The lead grid having the semiconductor pressure sensing element is inserted into an injection molding die, and then the semiconductor pressure sensing element, in the injection molding die, is surrounded by a housing made of injection molding compound. A structure is present in the injection molding die through which a pressure feed for the semiconductor pressure sensing element is left free from the jacket of injection molding compound. A stamp is arranged in the injection molding die so as to be separated by a gap from the side of the assembly segment that is facing away from the semiconductor pressure sensing element or from the side of the semiconductor pressure sensing element that is facing away from the assembly segment.

Abstract: Method for potting or casting hollow fiber bundles and form a tube sheet as part of fabricating a gas separation membrane module. A hollow fiber bundle is placed in a mold, into which a resin filled with solids injected, and the resin is exposed in a liquid bath in which the mold is immersed, to an ultrasonic field while it is so injected. The solids may be chosen among metals, metal oxides, silica, quartz, ceramics and inorganic salts.

Abstract: A blank (2) is molded for the manufacture of a multi-layer preform (1). The blank possesses protrusions (5). After the protrusions (5) have been brought to a plasticized state under the action of heat, those surfaces that contain protrusions (5) are covered by a layer of plasticized material. The blank (2) becomes connected to the layer (6) in the area of the protrusions (5). After cooling of the preform created from the blank (2) and the layer (6), the blank (2) will be connected with the layer (6) by means of microweld positions (7) in the area of the said protrusions (5). With that, delamination of the preform (1) during further processing or use will be effectively prevented.

Abstract: To provide a steering wheel which is lightweight, and which has adequate strength and shock resistance, a carbon fiber prepreg 13 is wound on a mandrel 11 or a lightweight foam core 40 so as to obtain a preformer 14. By heating this preformer 14 in a mold 18, a steering wheel is obtained wherein the rim is formed from a fiber-reinforced synthetic resin joined to a metal skeleton 23.

Abstract: A high molecular weight polyethylene prepared by preliminary polymerization is added at the time of main polymerization of an olefin, for example, propylene, to prepare an olefin (co)polymer composition comprising the above high molecular weight polyethylene finely dispersed as fine particles in the polyolefin, such as polypropylene, and a cross-linked structure is formed in the olefin (co)polymer composition. This process can provide a modified olefin (co)polymer composition improved in the strength in a molten state in terms of melt tension or the like and in crystallization temperature and excellent in moldability such as high-speed producibility, and a molded modified olefin (co)polymer composition excellent in properties such as heat resistance and rigidity.

Abstract: Plastic composite gears and bearings with excellent friction and wear properties and further, plastic composite molded parts with excellent dimensional accuracy, can be presented at a low cost without adding large quantities of solid lubricant and glass fibers, etc., by adding a crystalline nucleus to crystalline polymers, such as polyacetal, polyamide, polyphenylene sulfide, etc.

Abstract: An injection molding machine includes an injection molding cylinder with a material supply at one end and an injection nozzle at the other end and a material conveyance unit attached to a drive and movable in the injection molding cylinder. The injection molding machine also includes a vibration element for inducing a flow of melt within the injection molding cylinder for homogenizing the melt.

Abstract: The invention includes a system and method for making injection molded dental appliance apparatuses having an injector module removably attached to a dental flask, a press and a controlled compression apparatus, wherein the press and compression apparatus introduce pressure into the dental flask and the injector module, which pressure may or may not be maintained during curing of the appliance. The invention also includes a system for dispensing dental appliance chemicals having at least one chemical dispensing apparatus and a mixing container; whereby a separate dispensing apparatus is used for each chemical and the chemicals are dispensed and mixed in the same container.

Abstract: There is provided a thermoplastic polymer composition containing (i) 100 parts of a block copolymer comprising an aromatic vinyl block and a conjugated diene block, (ii) 5 to 200 parts of a polyurethane block copolymer having a thermoplastic polyurethane block, (iii) 10 to 300 parts of a thermoplastic polyurethane and (iv) 10 to 300 parts of a paraffin oil.

Abstract: A method for making a multi-layer plastic preform 14 with an inner layer 28 that is extrusion blow molded from a resin having an intrinsic viscosity greater than 0.90, and an outer layer 44 that is injection molded around the inner layer from a resin having an intrinsic viscosity that is at least 0.10 less than the intrinsic viscosity of the inner layer. The inner layer 28 is no greater than 200 (preferably no greater than 15%) by weight of the total weight of the preform and the outer layer 44 is at least 80% (preferably at least 85%) by weight of the total weight of the preform.

Abstract: A plastic pre-filled syringe which includes an open ended barrel sealed at one end by a moveable stopper and sealed at the other end by a closure frangibly connected to the syringe. The syringe also includes an overcap which can be moved so to engage with the closure whereby removal of the overcap will cause the closure to be separated from the rest of the syringe and reveal the contents for injection.

Abstract: The present invention relates to a polycarbonate molding material for optical discs, comprising pellets which comprises a polycarbonate with a viscosity-average molecular weight of 10,000 to 18,000;has an average length of 2.5 to 3.5 mm; andhas an average longer diameter of the sectional ellipse of 2.60 to 3.2 mm,not less than 70% of said pellets having a length falling within the range of .+-.0.08 mm from the mean value of length and a longer diameter falling within the range of .+-.0.12 mm from the mean value of longer diameter.

Abstract: A molded thermoplastic resin disc substrate specially adapted for use with floating head type recording/reproduction apparatus is provided. The molded disc substrate has surface smoothness characteristics which are the same or better than are provided with mirror polished aluminum discs. The molded disc substrates include a floating head scanning surface wherein the maximum projection height or maximum surface irregularity is less than about 50 nm to reduce or eliminate damage to either the disc or floating head caused by unwanted collisions between them. In a preferred embodiment, the molded disc substrates are molded from a thermoplastic resin composition containing 10000 particles/gram or less of particles having a particle diameter of 0.5 .mu.m or more. In a preferred embodiment, control of particle size and content is achieved by subjecting the resin molding composition to a sequence of filtering steps using filters of decreasing mesh size.

Abstract: A carbon-fiber-reinforced composite material is simply produced by molding a resin composition comprising carbon fibers and a matrix resin directly on a base material through injection molding or compression molding without resort to any primer.

Abstract: A process for producing a ceramic-base sinter, comprising sintering coated ceramic particles wherein the particles are prepared for sintering by the steps of: dispersing a powder of ceramic core particles in a gaseous atmosphere to form a mixture of a gas and particles in a powder of highly dispersed core particles; charging a precursor for the coat forming substance that has been formed via the vapor phase and/or a precursor for the coat forming substance in a vapor-phase state and the mixture of the gas and the powder of highly dispersed core particles that have a predetermined dispersity according to the average diameter of the core particles in a coating start region of a coating space; coating the surfaces of the core particles with the coat forming substance by allowing the precursor to contact and/or impinge against the core particles; shaping and sintering the thus coated ceramic core particles or a mixture containing them under appropriate sintering conditions.

Abstract: A method for manufacturing an injection molded article on a surface on which a label is arranged and a device for manufacturing the injection molded article on the surface of which the label is arranged are disclosed. In the disclosed method, an injection mold is provided having two mold halves together defining a mold cavity in a closed situation. The mold cavity has a form that corresponds to a form of the injection molded article. A label is placed in the mold cavity in an open situation. The label is electrostatically charged such that it adheres electrostatically to a wall of the mold cavity. The mold cavity is closed, and a heated and thus plasticized plastic is injected into the closed mold cavity. The mold is opened after cooling and the article is removed from the mold cavity. The disclosed device includes a carrier for carrying and electrically charging the label at the moment it contacts the wall of the open mold cavity.

Abstract: The invention relates to the field of ceramic and hard metal industries and concerns a process for manufacturing hard metal parts, in particular th having a complex geometry, such as those used for example as machining tools and wear elements. The object of the invention is to create a process which allows the manufacture of hard metal parts with a complex geometry by using a stable dispersed hard metal-binder suspension, wherein the binder is a thermoplastic binder having a viscosity of 3 to 6 mPa s, and without using an organic solvent to eliminate the binder. For that purpose, a process is disclosed wherein a hard metal powder having an average grain size smaller than 2.0 .mu.m is mixed with a liquefied thermoplastic binder, with viscosity of the mixture being set upon a value of at least 100 mPa s and up to 4,000 mPa s during the whole production and treatment process.

Abstract: A device box having a cover member and a base member releasably coupled together by a snap-fit latching arrangement. Preferably, both the cover member and the base member are integrally molded as one-piece, unitary members with only non-hidden surfaces so that they can be manufactured by straight draw-type injection molding techniques, rather than by molds using sliders. The latching arrangement of the preferred embodiments includes one or more latch members resiliently coupled to the base member for releasably engaging one or more apertures in the cover member.

Abstract: A preform heating method for heating a preform for a stretch blow molding is executed by an apparatus which comprises an outer heating die having a cavity for the preform, a thermal-insulating pot surrounding the outer heating die and a high-frequency heating unit installed around to the thermal-insulating pot. The heating of the preformed is executed by locating the heating die around the preform, applying alternating magnetic flux to the heating die to heat the preform through the heating die, and controlling the magnitude of the alternating magnetic flux to control the temperature of the preform.

Abstract: A method (38) for packaging a microelectronic device (10) and a device (10) packaged by the method (38). The method (38) includes a step of providing (42) a first material (16) on an active surface of the microelectronic device (10). The first material (16) has a first temperature coefficient of expansion. The method (38) also includes steps of heating (46) the microelectronic device (10) and the first material (16) to a predetermined first temperature and molding (48) a second material (20) about the microelectronic device (10) and the first material (16). The second material (20) has a second temperature coefficient of expansion less than that of the first material (16). A final step of cooling (50) the first material (16), the second material (20) and the microelectronic device (10) provides a packaged microelectronic device (30).

Abstract: Method and apparatus of making a reinforced composite structure wherein a reusable mold closure is mated to a mold to close off a mold cavity in which a reinforcement is positioned. The mold closure or mold includes a plurality of collapsible resin supply ports through which resin is pumped into the mold cavity from a source of resin to infuse or impregnate the reinforcement with resin. After the resin is introduced into the mold cavity, the resin residing in the resin supply ports is selectively cured to form respective cured resin plugs on which the resin supply ports collapse to seal them in air-tight manner. The resin residing in the mold and infused in the reinforcement is not cured at that time.

Abstract: An improved process for molding parts such as gaskets using an injection molding machine including upper and lower mold plates which are transparent to UV light and have pattern recesses of differing sizes and spaced apart locations, a UV light source, and a low pressure injection system for delivering elastomers to the mold plates. The elastomers are cured by exposure to UV light. An optional carrier plate may be inserted between the mold plates and provides a rigid surface for attachment of the elastomer. The carrier plate selectively covers the pattern recesses located in the mold plates.

Abstract: A blow molded container is provided which includes a neck portion having locking teeth with features which ensure the proper formation of the teeth. Specifically, the container neck portion includes an annular inclined surface extending from both the upper and lower sides of the teeth, while all edges of the teeth are rounded. The annular inclined surfaces and the rounded edges ensure that the teeth are formed with sufficient material to ensure strong, sturdy teeth devoid of weak areas, holes or cracks. A method of forming the container is also provided which includes rounding all edges of the teeth as a parison abuts molds so as to inhibit undesirable stretching of the material forming the teeth. The method may also include forming the annular inclined surfaces to further inhibit undesirable stretching of the material forming the teeth thus ensuring proper formation of the teeth.

Abstract: A method and apparatus for liquid thermoset resin or polymer molding using electromagnetic waves (particularly radiofrequency waves or microwaves), is described. The method and apparatus uses a metal mold (10, 212) with a cavity (401) for the molding as well as for confinement of the electromagnetic waves. Multiple low loss ports (A, B, C, D, E, p1, p2, p3) are provided for introducing the microwaves into the cavity.

Abstract: The present invention provides a composition and process for disposal of radioactive, hazardous and mixed wastes. The present invention preferably includes a process for multibarrier encapsulation of radioactive, hazardous and mixed wastes by combining substantially simultaneously dry waste powder, a non-biodegradable thermoplastic polymer and an anhydrous additive in an extruder to form a homogenous molten matrix. The molten matrix may be directed in a "clean" polyethylene liner, allowed to cool, thus forming a monolithic waste form which provides a multibarrier to the dispersion of wastes into the environment.