Abstract: A manufacturing method of a resin container includes continuously supplying a base material resin forming a container body from a main extruder, discharging from a discharge portion provided in a die head a sub-material supplied from a sub-extruder so that the sub-material joins the base material resin, extruding a parison from a slit portion opened on an end side of the die head, and blow-molding the parison, thereby forming a coating layer which covers the whole or a part of the container body by using the sub-material. A thickness reducing portion in which a thickness is continuously reduced is formed in the coating layer while adjusting a resin pressure in a supply path of the sub-material fed from the sub-extruder by performing suck-back control which pulls back the sub-material from the discharge portion at an arbitrary timing when joining the sub-material with the base material resin.

Abstract: A method for manufacturing a flexible, extruded plastic wall base with a hollow core is presented. The method includes using extrusion die for heating and extruding plastics using a multi-functional insert within the die and air pressure to create a hollow core in the wall base. The hollow core allows less material to flow though the die so that the die stays hotter and the flow of the extruded plastic is not impeded. The resulting extruded plastic wall base is comprised of a generally thick portion, a generally thin portion and a profile on the face or front of the wall base.

Abstract: The present techniques provide multi-layer plastic structures and methods for making such. The multi-layer plastic structures include an inner surface made from a polyolefin resin, and resistant to environmental stress cracking, and an outer surface that includes a styrenic copolymer. The outer surface has a kinetic coefficient of friction with itself of 0.42 and a static coefficient of friction with itself of 0.44.

Abstract: The present invention is directed to the use and production of fibers from one or more polymers or polymer composites. In one embodiment, the fibers of the present invention are nanofibers. In another embodiment, the fibers of the present invention are polymer nanofibers that further include at least one active agent or additive contained on, in, or about the polymer nanofibers of the present invention. In still another embodiment, the fibers of the present invention can be used to yield carbon and/or ceramic fibers/nanofibers.

Abstract: A method of forming a septic tank from a blow molded body having an interior and an exterior. The septic tank body is formed from one or more layers of plastic material that are chosen for their chemical, mechanical or other properties. The septic tank body includes a plurality of integral ribs to provide circumferential structurally rigidity and also includes compression molded flange portions to provide axial structural rigidity.

Abstract: A method for manufacturing a bicycle crank, comprises the steps of: blowing air into a blowing opening at a lower end of a backbone so as to fixing the backbone; wherein the backbone has a first embedding portion; using a cutter to cut the backbone; and then form a second embedding portion in the end of the backbone having the blowing opening; winding an unidirectional carbon-fiber cloth around the backbone; adhering carbon-fiber adhesive sheet upon an outer side of the backbone; and heating the backbone so as to firmly secure the carbon-fiber adhesive sheet to the backbone. Furthermore before the blowing step, the method further comprises a step of forming a first embedding portion at one end of the backbone; and embedding a metal first tube into the first embedding portion.

Abstract: The invention relates to a biaxially drawn multilayer tubular film consisting of at least five layers, in which the external and two other layers contain aliphatic (co)-polyamide in a quantity equal to or greater than 50% by weight and are differently assembled. The inventive tubular film is produced by coextrusion and, thereby is seamless. Said tubular film can be used in the form of flood product packagings, in particular as synthetic sausage casing.

Abstract: High gas barrier, delamination-resistant polyamide compositions suitable for extended shelf-life packaging applications are provided. Also provided are polyamide compositions exhibiting high oxygen scavenging capability. The polyamide compositions comprise mXDA-IPA containing copolymers which provide excellent properties to the complete polyamide compositions. Also provided are direct blends of the polyamide compositions with other polymers. The polyamide products are particularly suited for producing barrier packaging articles such as monolayer or multi-layer films, sheets, thermoformed containers and molded bottles. Such articles are useful in a variety of oxygen-sensitive food, beverage, pharmaceutical, and health care product packaging applications.

Abstract: A multi-insert cap blow-molding method for molding a hollow plastic product which is integrally formed with elongate fastening members. Each fastening member is seated in a groove defined in a lower mold. Each fastening member is composed of an elongate outer insert cap and an inner insert cap which is positioned in the outer insert cap to be separated from a bottom surface of the outer insert cap and to divide a space defined in the outer insert cap into an upper space and a lower space. A hollow parison is positioned between an upper mold and the lower mold. Hot air is blown into the parison with the upper and lower molds enclosing the parison to mold the parison and integrally fuse a portion of the parison to an inner surface of the fastening member. Then, the resultant product which is cooled, discharged and finished.

Abstract: A joint boot which is made of resin comprising a small-diameter cylinder part, a large-diameter cylinder part and a bellows part interlinking both is molded by injection blow molding. While forming the bellows part by blow molding, the exterior boundary between an injection molding section and a blow molding section is set in a cutout portion formed in a shoulder portion of the recess for fixation.

Abstract: A method for manufacturing a flexible, extruded plastic wall base with a hollow core is presented. The method includes using extrusion die for heating and extruding plastics using a multi-functional insert within the die and air pressure to create a hollow core in the wall base. The hollow core allows less material to flow though the die so that the die stays hotter and the flow of the extruded plastic is not impeded. The resulting extruded plastic wall base is comprised of a generally thick portion, a generally thin portion and a profile on the face or front of the wall base.

Abstract: A resin fuel tank having a two-layer structure of inner and outer layers is formed by rotational molding so as to be superior not only in appearance but also in weathering resistance, low temperature impact resistance and resistance to gasoline permeability.

Abstract: High flow rate catheters, and related methods, are useful in dialysis and other procedures. A catheter according to the invention comprises a hub and a generally elongated conduit. The conduit has a substantially continuous and smooth wall. The conduit also defines at least one lumen and has a length extending from a proximal end to a distal end of the conduit. The proximal end is coupled to a hub and the distal end has an opening in communication with the lumen. The conduit has a conical shape which tapers along the length.

Abstract: A container and closure package in that includes a container having a body, a finish wall extending from the body with at least one external thread, a circular throat at an axial edge of the finish wall remote from the body and having a lesser inner diameter than the finish wall, and a pour spout extending axially from the throat at greater inner diameter than the throat. The container body, finish wall, throat and pour spout are of integrally blow molded construction as formed, with the inside diameter of the throat being optionally reamed as required for sealing engagement with the closure. The closure has a base wall, a peripheral outer skirt extending from the base wall with an internal thread for receipt over the external thread on the container finish wall, and an internal skirt extending from the base wall and spaced radially inwardly from the outer skirt for sliding plug-sealing receipt within the throat, with the pour spout being disposed between the inner and outer skirts of the closure.

Abstract: A process for making a molded running board assembly for installation on a vehicle includes blow molding the body of the running board and incorporating one or more additional components such as a step plate or a trim strip. The process involves placing the insert into the blow mold cavity in a subcavity, holding the insert by vacuum pressure and then extruding and blow molding a parison to simultaneously mold the running board and integrate the insert.

Abstract: A synthetic resin container according to the invention has a craze pattern on the outer surface of its body. The container comprises an inner layer that comes into direct contact with content during its storage, an outer layer laid over the inner layer, and a translucent protective layer laid over the outer layer. The outer layer carries a craze pattern that has been obtained by applying a solvent to a preform or parison of the container after blow molding thereof. The protective layer covers and protects that portion of the outer layer, which carries the craze pattern, and preserves its visibility from outside.

Abstract: A moulding method, in particular a blowing or vacuum moulding method produces a dispensing container filled with a medium for dispensing. A moulding method for production of a dispensing container (1), filled with a medium for dispensing, involves introduction of an extruded plastic tube (6) into an open mould with moving main mould sections (8) and mould sections (10), cutting the plastic tube (6), spreading the plastic tube (6) into contact with the mould walls of the main mould sections (8), filling the container (1) in the mould with the medium for dispensing, introduction of a sealing unit (3), closure of the secondary mould sections (10) and subsequent moulding of the section of plastic tube (6) running through the secondary mould sections (10) to form a protective sleeve (5) which encloses a cannula (11) in the sealing unit (3) as second component of the securing device (5, 17).

Abstract: A blow molded structure comprising a body made out of a first polymeric material and an integrally molded, coextruded living hinge made out of a second, more flexible polymeric material. A method of making a blow molded article having a coextruded living hinge.

Abstract: An insert component (2) is located at a predetermined position between a pair of halves of a mold (1) in an open state while being held by a support (12) for holding the insert component (2) outside the mold. A tubular molten resin (4) is extruded through a die (3) between the pair of halves of the mold (1) to dispose the insert component (2) in the interior space (13) of the molten resin (4). By clamping the mold (1), the insert component (2) is covered with the tubular molten resin (4) in conformity with the contour thereof to result in an insert-mold product (20).

Abstract: Described herein are a spoiler for vehicles and a method of manufacturing the spoiler. The spoiler has a first surface and a second surface which define an appearance of the spoiler, and a hollow part defined in the spoiler. The spoiler includes a reinforcing member which is formed integrally with the second surface and has a frame defining an appearance of the reinforcing member and holes formed in the reinforcing member, and a support unit which is secured to cover the holes of the reinforcing member and an outer surface of the frame, thus supporting the reinforcing member to the second surface. The reinforcing member is formed integrally with the second surface through blow molding.

Abstract: A twin-wall pipe comprises an internal pipe and an external pipe. The external pipe is corrugated, having elevations and troughs. The twin-wall pipe is further provided with a socket. In a transition portion towards the twin-wall pipe and the socket, provision is made for at least one overflow passage which interconnects the clearance between the external pipe and internal pipe in the vicinity of the transition portion and an adjacent elevation.

Abstract: Provided is a method for manufacturing a foam-molded article by molding between molds a parison with a foam layer formed by extruding an expandable molten resin composition, obtained by melt-kneading a polyethylene resin and a physical foaming agent, to an area of low pressure from a die, wherein the polyethylene resin is selected from those having a melt flow rate of 0.1 to 25 g/10 minutes and a melt tension of not less than 1.5 cN, and wherein the apparent density of the foam layer in the foam-molded article is about 0.04 to 0.3 g/cm3.

Abstract: Process for manufacturing hollow plastic bodies, especially motor-vehicle fuel tanks, from an extruded parison of closed cross section, in which at least one cut is made in the parison which is then formed by moulding.

Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device. A polymer extrusion apparatus is disclosed utilizing a microwave energy for heating polymer feedstock material within the extruder tip and die unit just prior to formation of the extrudate product.

Abstract: A process of simultaneously molding either a plurality of shingles or double walled shingles or other substantially planar exterior building products is provided, such that a blow moldable thermoplastic material is provided, of a composite parison that is then blow molded in a hollow mold, to produce novel shingles according to the process. Ventilation and/or insulation can be provided to a hollow interior between spaced apart walls of a double walled shingle.

Abstract: A process of simultaneously molding either a plurality of composite shingles or double walled shingles or other substantially planar exterior building products is provided, each being comprised of two or more layers of thermoplastic shingle material, such that a weatherable capstock material is provided outside a core material, in the form of a composite parison that is then blow molded in a hollow mold, to produce novel shingles according to the process. Ventilation and/or insulation can be provided to a hollow interior between spaced apart walls of a double walled shingle.

Abstract: A method of preparing a molded cross vehicle beam which includes a hollow blow molded thermoplastic rigid member that is integrally attached to a rigid support, e.g., a U-shaped metal plate, and at least one attachment element, is described. The rigid support (12) has a first surface, a second surface and a plurality of perforations having edges. The attachment element(s) (81, 84) have a first surface, a second surface and a plurality of perforations having edges. The attachment element provides a means of attaching the molded cross vehicle beam to a separate structure (e.g., the A-pillars of an automobile). A thermoplastic parison precursor of the hollow rigid thermoplastic member (15) is blow molded against the first surfaces of the rigid support (12) and the attachment element (81, 84).

Abstract: A method for producing a coated polymeric article by co-extruding polypropylene and a maleic anhydride modified polypropylene, corona-treating, and applying a polysilicate barrier is described. Also provided are films and bottles produced using this method.

Abstract: A molding process is disclosed in which an extruded column of plastic is introduced into a mold cavity having a predetermined surface profile. A region of negative air pressure is created inside the mold cavity, exterior to the extruded column. The negative air pressure is applied to the exterior of the extruded column to draw the extruded column into contact with the entire surface profile of the mold cavity, to produce a molded article. The invention can also include a step of co-extruding multiple types of plastic resulting in an extruded column having multiple layers, to produce a molded article having multiple layers. The present method also includes a step of internally inserting a component into the extruded column at a predetermined position so that it will end up at a predetermined position of the molded article after the molding process.

Abstract: Polyethylene-based composition for which the standard density, measured at 23° C. according to ASTM Standard D 792, is greater than 940 kg/m3 and which comprises talc in an amount of less than 1 part per 100 parts by weight of polyethylene. The composition is preferably in the form of extruded granules. It exhibits a markedly improved creep resistance. Process for the manufacture of shaped articles and articles shaped from the composition, in particular pipe couplings and pipes intended for the transportation of pressurized fluids.

Abstract: A vertical rotary blow molding machine with dual cavity molds includes two coextrusion flow heads for extruding multi-layer parisons for capture and blowing in the dual cavity molds.

Abstract: Low polymer stress balloons are made by expanding a tube radially while allowing the ends of the tube to move axially in response to the radial expansion.

Abstract: Transparent polyamide molding materials are provided which are characterized in that they have a melting enthalpy between 0 and 12 J/g and the polyamides are constituted of 100 mole-% of a diamine mixture having 10-70 mole-% of PACM [bis-(4-amino-cyclohexyl)-methane] with less than 50 wt.

Abstract: An apparatus for producing hollow bodies, in particular bottles and similar containers provided with an evacuation opening, of thermoplastic includes a lower machine part and a beamlike upper machine part. The lower machine part is equipped with at least two blow molds, each provided with a cavity. A number of blowing and calibration mandrels corresponding to the number of blow molds is disposed on the beamlike upper machine part disposed above the lower machine part. One blow mold is assigned to each blowing and calibration mandrel. The blowing and calibration mandrels can be axially fed jointly toward the blow molds and can be moved with their calibration region into an orifice of the cavity until an annular shoulder of the blowing and calibration mandrels comes into contact with a counterpart face on the associated blow mold. The blowing and calibration mandrels are retained axially freely movably, within predeterminable limits, in the upper machine part.

Abstract: A multi-layered perform for substantially preventing the generation of strains and obtaining improved stress cracking resistance with excellent appearance characteristics includes a mouth portion, a body portion and a bottom portion and has at least the body portion and the bottom portion formed of an inner layer, an intermediate layer, and an outer layer by a compression molding. A multi-layered bottle is manufactured by performing a biaxial stretch blow molding of such multi-layered perform. The multi-layered bottle includes a mouth portion a shoulder portion, a body portion and a bottom portion. At least the shoulder portion, the body portion and the bottom portion include an inner layer, an intermediate layer and an outer layer.

Abstract: A dilatation balloon and catheter for insertion into a bodily conduit. The catheter (10) includes shaft (12) and a dilatation balloon (24) at the distal end of the shaft. The balloon is inflated via a central lumen (14) in the shaft for delivery of a fluid inflation media. The balloon is fabricated from a combination of a thermoplastic elastomer (TPE), preferably an engineering thermoplastic elastomer (ETE), with a non-compliant structural polymeric material. The combination may be a blend of the non-compliant structural polymer and the TPE. Alternatively, the combination may be a layered balloon having, for example, a non-compliant structural polymer inner layer and a soft, abrasion resistant, elastomeric outer layer. Methods for fabricating the balloon from the combination of a TPE and a non-compliant structural polymer are also disclosed.

Abstract: The present invention relates to a process for producing hollow plastic articles, encompassing the following steps: a) producing a tubular plastic parison on a blow molding plant or coextrusion blow molding plant b) cutting open the extruded or coextruded plastic parison to give at least one semifinished open-surface product c) thermoforming the resultant semifinished open-surface product to give half-shells d) welding the thermoformed half-shells to give a hollow article.

Abstract: Process for manufacturing hollow plastic bodies, especially motor-vehicle fuel tanks, from an extruded parison of closed cross section, in which at least one cut is made in the parison which is then formed by molding.

Abstract: A control panel assembly having a plurality of buttons located in a bezel and supported by a switch mat. A bezel and/or button is formed using a vacuum forming technique and has a transparent inner surface layer and a middle translucent color layer and an opaque outer surface layer. A portion of the opaque outer surface layer is removed to define a desired indicia on an outer surface of the bezel or button. In addition, the bezel or button can be backlit to allow visibility in low light conditions. A method of making a control panel component, such as a bezel or button, is also disclosed.

Abstract: A method of preventing delamination of multiple layers of an oriented polymer container having an opening defined by the multiple layers comprising a bi-axially oriented multilayer polymer container having an opening defined by a perimeter at which the multiple layers are exposed; heating the perimeter until workable; providing a curling die; feeding the multilayer perimeter into the curling die to curl the perimeter sufficiently to inhibit delamination of the layers and a container when so made.

Abstract: Fuel system components for vehicles may be made from polyethylene components which are typically blow molded. To inhibit fuel vapour permeation, the polyethylene is often co-extruded into a parison with the parison comprising a barrier layer. Upon trimming flash or in the mold closure itself, the barrier layer may be ruptured. Sealing of areas of discontinuity in the fuel system component to inhibit hydrocarbon vapour pass through is achieved by sealing the area of barrier discontinuity with a sealing bead which has the necessary barrier properties. The barrier properties may be inherent in the sealing bead material or in a barrier layer extruded into the sealing bead.

Abstract: An endoscope is provided with a pliable tube having an integument layer made of a resin constituting an insertion portion and at least one slender tube element inserted through the insertion portion. The amount of contraction of the pliable tube after application of a thermal load during a high-pressure steam sterilization step is set larger than the amount of contraction of the tube element after application of a thermal load during the high-pressure steam sterilization step.

Abstract: Provided are scratch-resistant blow moldings of crystalline resin having good surface gloss of at least 80% and high surface hardness of at least HB. A crystalline resin melt parison is blown in a blow mold into a blow-molded article, where the temperature of the inner wall of the mold falls between 20° C. lower than the crystallization temperature of the crystalline resin and 5° C. lower than the melting point of the crystalline resin; then, a pressure fluid is introduced into the pinched parison; then the mold is heated to a temperature lower by 10° C. than the melting point of the crystalline resin and a temperature below the melting point of the crystalline resin.

Abstract: This invention concerns a drum-like container made of a discontinuously extruded hose-like perform of thermoplastic in a blow molding process. The drum-like container has a wall consisting of an inner layer, an outer layer, and at least one intermediate layer. To make it possible to monitor the fill level of the fill material, the wall has a visual indicator strip of translucent plastic running in the axial direction.

Abstract: Medical device components and processes are disclosed. For example, tube-shaped catheter components and processes of making tube-shaped catheter components are disclosed. Devices and systems, including medical devices and systems, such as catheters, containing tube-shaped catheter components are also disclosed.

Abstract: A medical balloon having a high burst strength and the ability to return to its preinflation diameter following repeated inflation may be prepared from a first inner layer of material, a second intermediate layer of expanded PTFE and a third outer layer of material.

Abstract: A preform and method used to make a container which has a blown wide-mouth finish and a multilayer wall structure. The injection molded preform has a multi-layer container body forming portion, a mono-layer moil forming portion and a blown finish forming portion located between the container body forming portion and the moil forming portion. The preform is blown into an intermediate article consisting of a blown finish wide-mouth multi-layer container and a mono-layer moil portion which is severed from the intermediate article and recycled. The multilayer wall structure can include at least one layer of a gas barrier material, a cost-effective recycled material, or a material which strengthens and/or lightweights the container.

Abstract: Multilayer shaped articles, including films, preforms and containers, and method for forming the same, having at least one layer of poly(1,3-propylene 2,6-naphthalate) and at least one layer of poly(ethylene terephthalate). Poly(1,3-propylene 2,6-naphthalate) can be co-stretched with poly(ethylene terephthalate) to form oriented multilayer structures which have superior barrier properties. The poly(1,3-propylene 2,6-naphthalate) and poly(ethylene terephthalate) layers have good adhesion and do not require an adhesive tie layer.

Abstract: A blow molded shipping container includes a hollow bottle of thermoplastic material defined by a continuous outer wall having a parting line formed during blow molding the bottle and a fill opening located on the parting line. An appurtenance of a material different from the thermoplastic material is integrally fused to the bottle during the blow molding of the bottle at a location of the bottle other than the parting line.

Abstract: A disposable balloon catheter and corresponding catheter system are disclosed. In one embodiment, the catheter system comprises several components, such as: (a) an elongated catheter comprising a first outer diameter, a first proximal end and a first distal end; (b) an elongated balloon carrier having a second proximal end, a second distal end and a second outer diameter, the second proximal end of the carrier and the first distal end of the catheter being configured to permit the first distal end of the catheter to matingly engage the second proximal end of the carrier, the second outer diameter of the balloon carrier being similar to the first outer diameter of the catheter; and (c) a disposable balloon formed from an expandable and resilient biocompatible material, the balloon having a lumen disposed between a third proximal end and a third distal end thereof, the lumen having at least a third inside diameter.