Abstract: An improved shaft for a golf club and methods of manufacturing the same. One or more layers of a loaded film are used to define in part the overall weight, swing weight, and/or balance point of a golf club shaft, without significantly affecting the flexibility and/or torsional characteristics of the shaft. A set of plies of pre-preg composite fiber sheet and loaded film may be wrapped in a predetermined manner around a mandrel, placed in a mold, and heated for a predetermined period of time to form a shaft for a golf club.

Abstract: A solid freeform fabrication process and apparatus for making a three-dimensional object. The process comprises the steps of (1) operating a multiple-channel material deposition sub-system for dispensing droplets of selected liquid compositions and solid powders at predetermined proportions; (2) providing an object platform in close working vicinity to the deposition sub-system to receive the deposition materials therefrom; and (3) during the material deposition process, moving the deposition sub-system and the platform relative to each other in an X-Y plane defined by first and second directions and in a Z direction orthogonal to the X-Y plane so that the materials are deposited to form a first layer of the object. These steps are repeated to deposit multiple layers for forming a three-dimensional shape.

Abstract: A solid freeform fabrication process and apparatus for making a three-dimensional object.

Abstract: In a method of producing a fuel tank from plastic, a heating element is located between two shell parts to be welded to one another. When the shell parts are pressed together, the heating element melts into the plastic and produces a weld that provides a fuel-resistant seal. The fuel tank subsequently has a particularly exact shape.

Abstract: A method of integrally forming a bicycle front fork formed from a compound material including the steps of preparing a mold of a length greater than the front fork; forming a curved groove at a rear end of the mold; winding a blank of a front fork shape from a compound material and placing the blank into the mold; inserting an inflatable tube into the blank from a vertical tube at an upper end thereof through a forced portion on one side and round the curved groove and then through a formed portion on the other side to have the end in the vertical tube; and forming a front fork from the blank by inflation, heating and applying pressure.

Abstract: A method of making a tank out of blown, thermoformed, or rotomolded thermoplastic material, the method comprising the following steps:

Abstract: A container assembly includes a container body formed of a thermoplastic material having an inner surface, an outer surface, and at least one corner having a reinforcement molded to the outer surface of the corner. The reinforcement has a peripheral edge, which is partially embedded in the outer surface of the container body. A method of making a container assembly comprises the step of molding a container body over a portion of a reinforcement. A reinforcement having a peripheral edge is disposed in a mold. A fluid thermoplastic material is disposed into the mold. The thermoplastic material is then molded over the inner surface of the mold and the peripheral edge of the reinforcement thereby forming the container body. The thermoplastic material contacts the peripheral edge and melts or softens the edge. A peripheral edge is then brought into engagement with the container body to provide a secure seal between the reinforcement and the container body.

Abstract: An apparatus and method for generating tool paths for cutting a physical part. The present invention includes storing geometric data indicative of the geometric configuration of the part. A plurality of planes are used to slice the geometric data. Micro features of the part are recognized based upon the sliced geometric data. Macro features of the part are determined based upon groupings of the recognized micro features. Tool path data is generated based upon the determined macro features of the part. Thereupon, the tool path data is used for cutting the physical part.

Abstract: Method and apparatus for installing a liner material into a host conduit such as, e.g., a sewer pipe, hydrocarbon pipeline, gas line, water line, industrial chemical pipe, or a saltwater line. The liner material may include a compression liner and/or a preliner that is attached to the inner wall of the host conduit to repair or reinforce the host conduit or separate the host conduit from materials transported within the new liner formed from the liner material. Curable resin, slurry, or cement can be placed between the liner material and the host conduit to affix the liner material into place. Before and during curing, a fluid such as air or water can be used to inflate the compression liner outwardly toward the host conduit.

Abstract: A method of constructing large, unitary, fiber-reinforced Polymer composite containers using a vacuum assisted resin transfer molding process. The method allows for the construction of container systems with only two separately molded parts—an open box consisting of a base (i.e., floor), 2 sidewalls and 2 endwalls, and a cover (i.e., roof). The method results in a structure which maintains the continuity of the reinforcement fibers across the junction between the floor, side, and end walls corners. This method can be applied to very large composite structures such as railcar bodies, intermodal containers, and shelters.

Abstract: A method of forming a carpeted plastic part includes positioning a carpet between first and second mold halves, wherein the carpet has a back surface. A non-reinforced plastic strip is positioned adjacent a portion of the back surface of the carpet. A hollow parison of reinforced plastic material is formed between the first and second mold halves. The first and second mold halves are then closed together to form a carpeted plastic part having a thinned-down region of the reinforced plastic material adjacent the plastic strip such that the plastic strip is sandwiched between the thinned-down region and the carpet to form a flexible living hinge.

Abstract: An air spoiler for an automotive vehicle according to the present invention includes separate reinforcement members having a main body portion and a flange portion outwardly expanded from the main body. Preferably, a plurality of air-venting apertures are formed at the bottom surface of the main body portion of the reinforcement members so as to discharge air remaining in the reinforcement members. Further, The air spoiler includes an engagement reinforcing member which increases resin-engaged force of the reinforcement member to the air spoiler. An adhesive tape or a plastic primer is employed as the engagement reinforcing member.

Abstract: A method of compression moulding an article from rubber moulding material incorporating hollow inserts avoids damage to the inserts. Where compression moulding takes place in an enclosed mould at an elevated pressure, the pressure can distort and damage the hollow inserts especially if they are of plastics. In order to avoid such distortion and damage, the method compresses during moulding creating a pressure in a cavity of the insert which substantially balances the pressure exerted on the exterior of the insert by the rubber moulding material in the mould. The pressure in the cavity is preferably produced by introducing some rubber moulding material into the cavity of the insert. This material becomes pressurized during moulding and supports the interior of the insert.

Abstract: An improved pipe belling process is shown which a gasket is installed on the outer working surface of a forming mandrel at one circumferential location. The heated socket end of a thermoplastic pipe is forced over the mandrel exterior and over the gasket causing the heated socket end of the pipe to flow over the gasket and form a retention groove for retaining the gasket before again contacting the working surface of the mandrel. The heated end of the pipe is cooled and retracted from the working surface of the mandrel. The gasket has a non-stick, anti-friction coating applied to portions of the exterior thereof.

Abstract: A laminate balloon comprising at least two layers of separately oriented thermoplastic polymer material, which are coextensive over the body of the balloon. The two layers may be made of different polymer materials, including an underlying layer made of a low compliant, high strength polymer, such as PET, and an overlying layer of a softer and more flexible polymer material relative to the first polymer material, such as a polyester-polyether block copolymer. The balloon structures have an additive burst pressure, meaning that they are stronger than a single-layer reference balloon corresponding to the underlying polymer layer. The balloons are characterized by a combination of flexibility and surface softness which allows catheters to track down into lesions relatively easily, puncture resistance, abrasion resistance and refoldability, in addition to low compliance and high burst strength. The balloons may be prepared with generally linear or with stepped compliance profiles.

Abstract: A container of the type adapted to contain an ingestible product and configured to having a multi-layer wall portion. The wall portion includes a multi-component layer having at least two discreet sublayers with an interface extending between the sublayers and extending longitudinally of the container and terminating in a threaded end portion. One sublayer is virgin polyethylene terephthalate, and the other sublayer is a barrier formed of a copolyester of terephthalic acid of low permeability. An outer layer material formed of a recycled polyethylene terephthalate has a thickness greater than the thickness of the barrier sublayer. The several layer materials have refracted indices within the range of 1.55 to 1.75. A process for the production of a multi-layer plastic container involving injecting a virgin polyethylene terephthalate and a thermoplastic barrier material through a lamellar injection system to provide a composite-multilamellae stream.

Abstract: A method for producing temporarily deformed pipe liners from a continuously extruded thermoplastic round pipe, or thermoplastic round pipe extruded in segments of 20 to 50 feet in length and butt-fused together to obtain a pipe liner segment of a length greater than the conduit to be lined; annealing the pipe liner before deformation in a stress release chamber to relieve stresses induced in the extrusion process; collapsing the pipe liner to a flattened shape by means of internal vacuum and subsequently bending deformable portions of the flattened shape toward a back-up portion thereof, and without elongation, maintaining diameter and wall thickness; applying a sealant material on the outer pipe liner surface to seal the gap between the pipe liner and conduit.

Abstract: The present invention relates to a multi-layer laminate comprising at least two layers of an oriented ultra-high molecular polyolefin layer and a thermoplastic resin layer. The multi-layer laminate exhibits excellent abrasion resistance, tensile strength, shock resistance, heat-sealing property, uniformity in the film thickness, and can be efficiently produced. The invention is further concerned with a process and an apparatus for producing the multi-layer laminate.

Abstract: A container assembly includes a container body formed of a thermoplastic material having an inner surface, an outer surface, and at least one corner having a reinforcement molded to the outer surface of the corner. The reinforcement has a peripheral edge, which is partially embedded in the outer surface of the container body. A method of making a container assembly comprises the step of molding a container body over a portion of a reinforcement. A reinforcement having a peripheral edge is disposed in a mold. A fluid thermoplastic material is disposed into the mold. The thermoplastic material is then molded over the inner surface of the mold and the peripheral edge of the reinforcement thereby forming the container body. The thermoplastic material contacts the peripheral edge and melts or softens the edge. A peripheral edge is then brought into engagement with the container body to provide a secure seal between the reinforcement and the container body.

Abstract: Multilayer laminates including films, sheets, preforms, containers and other articles having at least one wholly aromatic, amorphous, stretchable liquid crystalline polymer layer with at least one non-liquid crystalline thermoplastic polyester layer are provided as well as methods for producing and stretching the multilayer articles. The laminates are suitable for thermoforming and stretch blow molding applications and may be stretched to at least 100 percent elongation at temperatures below 200° C. and at high total draw ratios without fractures or tears. Containers suitable for food or beverage products may be produced from the laminates.

Abstract: A blow molded article comprises a hollow body having a substantially enclosed hollow space therein, the hollow space accommodating a reinforcement for structurally reinforcing a strength of the blow molded article, with the reinforcement being tightly attached and fixed to at least a part of an internal wall defining the hollow space. A molding machine for this blow molded article comprises a pair of mold halves which can freely move to and away from each other in horizontal directions, and a parison feeder for supplying a parison downwardly between the mold halves. The parison feeder is arranged to supply a bottomless parison. Below the mold halves, the molding machine is provided with a support device which holds a reinforcement such that the reinforcement is positioned inside a hollow space in the blow molded article, and also provided with elevating means for freely raising and lowering the support device.

Abstract: A method for forming a bicycle frame comprising the initial step of placing a hollow core formed from a semi-rigid material and having a polymer impregnated fiber material applied thereto into a first mold section. A second mold section is then mated to the first mold section such that a cavity having a desired frame shape is defined therebetween. The core and the polymer impregnated fiber material applied thereto are then heated to a temperature level sufficient to make the core pliable. The core is then inflated so as to cause the polymer impregnated fiber material applied thereto to substantially conform to the shape of the cavity.

Abstract: A method of making a composite material part, in particular a wind turbine blade of great length, consists in placing a thickness of a cloth made up of threads comprising a mixture of polypropylene threads or fibers and of glass fibers or threads in two mold portions having the shape of the part that is to be made, placing an inflatable envelope on the cloth inside one of the mold portions, in closing the mold, in placing it in an enclosure fed with hot gas under pressure to melt the polypropylene of the cloth, thereby embedding the glass fibers or threads, then in allowing it to cool, and in unmolding.

Abstract: A process for producing multi-layer game ball products includes the steps of extruding an inner layer precursor as a parison in a partial melt state, forming an outer layer, introducing the inner and outer layers into a mold and expanding the parison within the mold to form the multi-layer game ball product. The outer layer may take the form of pre-cut panels vacuum supported in the mold and an intermediate layer may be provided for dimensional stability in the product. Subsequent to expanding the parison a filler such as foam may be injected into the center space for forming a core.

Abstract: A blank (2) is molded for the manufacture of a multi-layer preform (1). The blank possesses protrusions (5). After the protrusions (5) have been brought to a plasticized state under the action of heat, those surfaces that contain protrusions (5) are covered by a layer of plasticized material. The blank (2) becomes connected to the layer (6) in the area of the protrusions (5). After cooling of the preform created from the blank (2) and the layer (6), the blank (2) will be connected with the layer (6) by means of microweld positions (7) in the area of the said protrusions (5). With that, delamination of the preform (1) during further processing or use will be effectively prevented.

Abstract: A method of manufacturing a film-covered article by the following steps. A thermoplastic film is heated to become pliable. The film has a decorative surface and a backing surface. The heated film is positioned between an open mold. The open mold has a first mold surface, a sealing surface and a sealing member. The sealing surface contacts the sealing member and forms a chamber between the mold and the film. A fluid pressure is applied between the mold and the film to cause the film to conform to the first mold surface. A molten resin is injected adjacent to the film-backing surface to form the film-covered article. The invention may be practiced by either applying a positive pressure to push the film to conform to the first mold surface or a negative pressure to drawing the film against a vacuum between the film and the first mold surface.

Abstract: A pressure containment device enables the installation of an everting liner without requiring a shipping container that can be pressurized. A pressure housing provides an inlet for receiving the liner and an outlet for installing the liner into the borehole. First and second movable belts have first and second sealing surfaces, respectively, for receiving the liner at the inlet of the pressure housing, and first and second interior surfaces for urging the first and second sealing surfaces against the liner when the pressure housing is pressurized. First rollers support the first and second movable belts within the pressure housing.

Abstract: A producing method of a hose including, using a mold assembly constituted by a pair of semicylindrical molds each having a large number of intrusion grooves formed along the axial direction in the cylindrical surface of each of the semicylindrical molds substantially at regular intervals and supplying electrically conductive wire into the hose molding mold assembly substantially linearly along the axial direction of the mold assembly; extruding a molten resin tubularly to supply the molten resin into the mold assembly after the supply of the electrically conductive wire; supplying high-pressure air into the inside of the thus extruded molten resin tube to thereby expand the molten resin tube along the corrugated surface of the mold assembly to bring the molten resin tube into contact with the corrugated surface of the mold assembly and, at the same time, making a part of the tube go around to the outer circumferential surface side of the electrically conductive wire along the intrusion grooves of the mold ass

Abstract: The invention is directed to a method and a device for bending a component (71) made of a thermoplastic material, and to the component (71) itself, in particular a sleeve-shaped component having a straight shank (72), for use in a personal care appliance such as a dental care, a hair care, a kitchen apparatus or the like. A holding means (70) is provided for supporting the component (71) to be formed to shape, and the component (71) is formed by at least two tools (76, 84, 92) arranged for movement relative to each other, and a heating unit is provided for heating the component (71) in its condition as formed.

Abstract: A pipe (4) is rehabilitated by means of a tubular liner (5) which is introduced into the pipe in a contracted form, expanded into contact with the pipe wall, and hardened to retain its form. The liner (5) comprises composite material formed by knitting, braiding or weaving tows of intermingled filaments of thermoplastic and reinforcing fiber, the liner being heated during application to the pipe in order to melt the thermoplastic. The composite material may be created as a sleeve. Alternatively, a sheet of the material may be calendered and rolled up into a tubular form, overlapping edge margins of the sheet being bonded together after expansion of the tube into contact with the pipe wall.

Abstract: In a single-row and expandable into a multi-row stretch blow molding method and apparatus, a robot having a universal gripper assembly is used to pick up molded preforms during the clamp opening stroke of a preform-molding unit and then transfer the preforms at variable time intervals to a conditioning, stretch blow molding and discharge unit, releases finished hollow articles and returns to a waiting position at the preform-molding unit independent of the preform-molding cycle. Simultaneously, component transfer devices pick up external components, i.e. labels, valves or handles during the stretch blow molding phase and release the components into the blow-mold cavities while the universal gripper assembly is in the waiting position. The universal gripper assembly can alternatively also be pivoted to pick up preforms from a lateral reheat unit to supplement the molded preform supply.

Abstract: A pipe repair apparatus includes an outer carrier tube, an inner bladder tube within the carrier tube, and a repair sleeve within the bladder tube. The bladder tube and the carrier tube are formed by one unitary tube which is folded back upon itself. A wick extends from the repair sleeve to the rear end of the bladder tube and permits evacuation of gases from the bladder tube when the bladder tube is flattened by a vacuum during insertion of a curable resin into the bladder tube at its forward end. The bladder tube can be inverted out of the carrier tube so as to place the repair sleeve in contact with an area to be repaired within a sewer pipe. This method may also be used to repair the damaged joint between a lateral sewer line and a main sewer line.

Abstract: A liner hose for use in the reconstruction of damaged buried conduits or pipelines, in particular sewers, comprises inner and outer layers of liquid-tight plastic film material and a number of substantially uniform intermediate layers composed at least partially of a fibrous material impregnated with a curable resin. Each intermediate layer is formed from a strip, which is substantially unstretchable in any direction and has a width such as to enable folding of the strip into a closed hose structure with unbonded seamless overlapping. The overlap sections of all intermediate layers are located with mutual separation in the same side of the liner in its folded condition.

Abstract: A method of making a container assembly comprises the step of molding a container body over a portion of a plastic fixture. A plastic fixture is disposed in the mold. The mold has an inner surface defining an outer surface of a container. The fixture includes an opening and a portion having at least one ridge on a surface which is to be embedded in the body of the container. The fluid plastic material is disposed in the mold. The plastic material is then molded over the mold inner surface and the fixture surface thereby forming the container body. The plastic material contacts the ridge and melts or softens the ridge. The ridge is then deformed forming a locking engagement between the container body and the fixture. As the plastic material cools and hardens, the plastic container body partially engulfs the fixture to provide a secure seal between the fixture and container body.

Abstract: A process for producing a thermoplastic resin hollow molded article is disclosed. The process takes place in a molding machine including first and second mold halves having respective mold surfaces defining a mold cavity. At least one of the mold halves is movable relative to the other mold half to permit the mold surfaces to be moved both towards and away from each other between closed state and unclosed states. At least the first mold half has incorporated therein at least one slidable block defining a portion of the mold surface of the first mold half. According to the process, thermoplastic resin is supplied in a molten state between the mold surfaces while the mold halves are in the unclosed state, and at least one of the mold halves is moved relative to the other mold half to press and spread the thermoplastic resin so that the cavity is filled with the thermoplastic resin. During the process, compressed gas is supplied into the thermoplastic resin located in the cavity.

Abstract: The lining of lateral pipelines is effected from the service end by inserting a resin impregnated lining tube into the lateral using a push rod. The leading end of the push rod is attached to the liner by a relaeasble device so that once the liner is in place, and the rod pulled back, the liner detaches and remains in the lateral. The liner is held in folded state by straps which are broken as the rod is pulled back in that a rope attached to the leading end of the rod is trapped under the straps and breaks them one by one as the rod is retracted.

Abstract: A spherical body having a core and a surface layer is manufactured by a method comprising a preforming step in which a pair of sheet blanks (1) are formed into half-shells (11) in a two-part mold (2) having hemispherical concave mold halves by pressing each blank from one side while applying vacuum suction to the other side; a surface layer forming step in which the half-shells are loaded into another two-part mold (12) having pattern-forming projections, the core (19) is placed on one mold half, and the other mold half is joined thereto to close the mold, thereby pressing the core against the inner side of each half-shell, concurrent with which vacuum suction is applied to the outer side; and a molding step in which the surface layer is fused and solidified onto the core within the closed mold.

Abstract: A method for joining carpet and plastic. The method includes positioning the carpet between a pair of mold halves, extruding a hollow, substantially tubular plastic between the mold halves, blowing air into an open end of the tubular plastic, bringing the mold halves toward each other, and blowing air through needle holes in one of the mold halves to force the plastic against the mold and the carpet. An apparatus for practicing this method, and a product made by the method, are also included.

Abstract: The present invention provides a method of readily manufacturing a multi-layer pipe liner bag with a good workability. A guiding tube is inserted into an outer layer composed of a tubular resin absorbent material and a plastic film coated over the outer periphery of the tubular resin absorbent material. An inner layer composed of another tubular resin absorbent material is inserted into the guiding tube, and the guiding tube is extracted with the outer layer and the inner layer being fixed. The tubular resin absorbent materials of the outer layer and the inner layer are with thermosetting resin to complete the pipe liner bag. Since the outer layer and the inner layer are manufactured separately, the manufacturing of the respective layers can be performed with a good workability. Also advantageously, the plastic film covering the outer surface of the outer layer can be prevented from scratches and so on.

Abstract: A compound of the formula: ##STR1## wherein Ar.sup.

Abstract: A film is placed over a mold cavity and molten plastic deposited thereon to form a combination of a film with molten plastic thereon. The film-molten plastic combination is then formed in said mold cavity into a molded article in the shape of the mold cavity.

Abstract: A double-walled thermoplastic article includes a double-walled body having inner and outer walls and an insert having visible portions and recessed runner sections. The body includes an insert portion in which its inner and outer walls are contiguous. The insert is attached to the body insert portion such that the visible portions of the insert are exposed and the runner sections are embedded within the insert portion. The article can be produced by a double-walled blow molding process.

Abstract: A ported tubular air duct and a method for manufacturing a side-ported tubular air duct. The air duct has a side port located substantially ninety degrees (90.degree.) to the part line of a mold in which the air duct is manufactured. The mold has two portions which are separated when the mold is opened to permit the positioning a preheated polypropylene tubular port insert member into an opening in one of the mold portions. A parison of rubber modified polypropylene is injected into the mold between the portions at approximately 410.degree. F., and the mold is closed to seal the ends of the parison. The interior of the parison is pressurized to a level in the range of approximately 90 to 100 psi to force the parison outward against the inner sides of the mold cavity and against one end of the port member. At this juncture, the parison has a thickness in the range of 0.060 to 0.090 inches.

Abstract: A pipe repair apparatus includes an outer carrier tube, an inner bladder tube within the carrier tube, and a repair sleeve within the bladder tube. The bladder tube and the carrier tube are formed by one unitary tube which is folded back upon itself. A wick extends from the repair sleeve to the rear end of the bladder tube and permits evacuation of gases from the bladder tube when the bladder tube is flattened by a vacuum during insertion of a curable resin into the bladder tube at its forward end. The bladder tube can be inverted out of the carrier tube so as to place the repair sleeve in contact with an area to be repaired within a sewer pipe. This method may also be used to repair the damaged joint between a lateral sewer line and a main sewer line.

Abstract: A molded article includes a hollow molded body formed of a base material and a heat insulating sheet member laminated to an outer surface of the hollow molded body. The base material is a blended material which contains about 50% by weight to about 90% by weight of a thermoplastic resin and about 10% by weight to about 50% by weight of an inorganic material, and has a flexural rigidity of at least about 1,350 MPa at 23.degree. C. and a flexural rigidity of at least about 550 MPa at 60.degree. C.

Abstract: A blow molded product which is generally tubular having a first and second open ends, a bellows section intermediate said first and second ends so that the product is flexible, and a skirt adjacent the second end, the skirt having an outer cylindrical outer surface and a lobed inner surface is provided. The bellows section is formed in a blow molding operation and the skirt is formed by injection molding. The final product is formed by thermally fusing the two portions together thereby forming a product with a substantially cylindrical external surface and a non-cylindrical internal surface which has lobes or other internal projections.

Abstract: A flow-through device for use during the installation of an inverted resin impregnated flexible tubular liner in a passageway permitting the flow of fluids through the liner during the curing portion of the installation process is provided. A cylindrical body has an expandable bladder interior sealingly attached to the interior of the tubular body to form a pressure chamber is attached to the trailing end of the liner. Pressurized fluid is supplied to the chamber to inflate the bladder to close the end of the liner. The bladder allows flow through the passageway during curing of the liner, when the effluent pressure exceeds the pressure in the bladder.

Abstract: A fuel tank having an integrally molded heat shield. An insulating material is secured to one surface of a pad made from foamed high density polyethylene (PE). The heat shield is placed within a blow-molding apparatus. A hot pliable HDPE parison is extruded adjacent a second surface of the pad. The parison contacts the second surface and causes the second surface to heat and partially melt. The parison is urged against the pad. HDPE material from the pad and parison intermingle and fuse. Pressure from the blow molding process aids in intermingling the molten surfaces together to form a strong integral attachment.

Abstract: The present invention provides a method of manufacturing resinous containers comprising: a preparing process in which segmental molding dies are prepared, the segmental molding dies comprising a first cavity for molding hollow bodies and a second cavity for molding auxiliary parts and a third cavity for holding the auxiliary part which communicates with the first cavity; a pre-molding process in which a resin parison is supplied between the segmental molding dies, the segmental molding dies are clamped, a compressed gas is blown into the resin parison to expand the resin parison within the first cavity and to fit the resin parison to the surface which forms an outline of the first cavity, of the segmental molding dies, the compressed gas is discharged from the resin parison, and the segmental molding dies are opened to take out a formed hollow body and a formed auxiliary part; and a main molding process in which the same process as the pre-molding process is implemented except that the formed auxiliary part i

Abstract: A multilayer plastic perform formed from a combination of virgin and recycled plastic such as PET so that the resultant blow-molded bottle has a reduced tendency for bottom failure in spite of the use of recycled plastic. A first plastic preform for providing the inner layer of the multi-layer preform is provided with spaced channels on the exterior surface of a closed end thereof extending from a central region of that end to the sidewalls. An injection mold cavity is provided with a like plurality of channels formed therein in a closed end thereof communicating with the injection gate of an injection molding apparatus. The first plastic preform is inserted into the injection mold cavity with the respective channels of the preform and the injection mold cavity substantially aligned. A second layer of plastic material is overmolded onto the first layer by injection molding in the cavity. A third layer of plastic material may be overmolded on the second layer to form a three-layer preform.