Abstract: A fiber material accumulating apparatus which includes a storage section including a porous screen, a supply section which supplies a material containing fibers to the storage section, and a rotating body which is provided inside the storage section and includes a blade which rotates to agitate the material, in which the blade includes an extending portion extending along a rotational axis of the rotating body, and an opening through which the material passes when the blade rotates.

Abstract: Provided is a sheet manufacturing apparatus that can suppress deposited material from wrapping onto a roller. A sheet manufacturing apparatus according to the invention includes: an air-laying unit that lays material containing fiber and resin; and a humidifying unit that humidifies the deposited material laid by the air-laying unit; the humidifying unit including a first air flow generator that generates air flow passing through the deposited material in a direction intersecting the support surface supporting the deposited material, and supplies droplets or humidified air to the deposited material by the air flow produced by the first air flow generator.

Abstract: A smokeless tobacco product includes smokeless tobacco and structural fibers. The structural fibers forming a network in which the smokeless tobacco is entangled. The structural fibers have a composition different from the smokeless tobacco. The tobacco-entangled fabric can have an overall oven volatiles content of at least 10 weight percent. In some embodiments, the structural fibers form a nonwoven network. In some embodiments, fibrous structures of the smokeless tobacco are entangled with the structural fibers.

Abstract: A method of manufacturing a textured element may include (a) collecting a plurality of filaments upon a textured surface to form a non-woven textile and (b) separating the non-woven textile from the textured surface. Another method of manufacturing a textured element may include depositing a plurality of thermoplastic polymer filaments upon a first surface of a polymer layer to (a) form a non-woven textile and (b) bond the filaments to the polymer layer. A textured surface may then be separated from a second surface of the polymer layer, the second surface being opposite the first surface, and the second surface having a texture from the textured surface.

Abstract: Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

Abstract: A process for manufacturing a composite block of closed geometry, in the form of a continuous ring, based on fibers and on a crosslinkable resin, by continuous winding and superposition of several layers of a tape of reinforcement fibers embedded in a matrix based on a composition comprising a crosslinkable resin. The process comprises from upstream to downstream, the following steps: producing a rectilinear arrangement (12) of reinforcement fibers (11) and conveying this arrangement in a feed direction (F); degassing the arrangement (12) of fibers by the action of a vacuum (13); after degassing, impregnating said arrangement (12) of fibers under vacuum with said resin composition in the liquid state (17); passing the pre-preg thus obtained through a die (20) to make said pre-preg into the form of a tape (21) composed of reinforcement fibers (11) in their liquid resin (17) matrix, the thickness of said tape being less than 0.

Abstract: The present invention provides a method of reinforcing a substance or an object with continuous filaments comprising the steps of (a) supplying a fiber strand from a source of fiber strands, (b) passing said fiber strand horizontally through a passageway (21), (c) subjecting said fiber strand to a fluid such as air flow, within a channel (22) of rectilinear shape having an oblong cross-section, at an angle (?) substantially perpendicular with respect to the moving direction of the filaments so as to separate said fiber strand into a plurality of smaller strands or individual filaments, and then (d) pulling said separated strands and/or individual filaments horizontally through a divergent zone (23), wherein the area of its exit end (232) is larger than the one of its entrance end (231) and has an oblong cross-section, so as to spread said strands and/or filaments along its diverging wall in a plane.

Abstract: A method and a device for the dry forming of a fiber web, in which a multiplicity of fibers or fiber mixtures are fed to a forming head by means of an air flow is described. The forming head produces a fiber stream which is introduced into a clearance of a forming zone between the forming head and a laydown belt. To obtain as uniform a construction of the fiber layer as possible during the laying down of the fibers, the fibers of the fiber stream run through the clearance within the forming zone with free sections of different lengths. To this end, the forming head and the laydown belt are held in a non-parallel arrangement, with the result that the clearance is formed by different spacings between the laydown belt and the forming outlet of the forming head.

Abstract: A manufacturing process for making short fiber low denier unitized composite fabrics with abrasive features includes steps of depositing an assembly comprising one or more layers of fibrous material and optionally one or more layers of non-fibrous material, at least one of the outer layers containing a multicompartment synthetic fiber, and activating at least one component of the multicomponent fiber to impart an abrasive attribute to the outer surface.

Abstract: Processes for manufacturing hollow structures such as spars for helicopter rotor blades, fixed wings for aircraft, and other aerostructures can include the provision of a path for gases to exit the material from which the spar is formed as the material is heated and cured, to help eliminate voids within the material caused by the presence of such gases.

Abstract: The present invention generally relates to a method and apparatus for a making a formed fibrous article and more specifically to method and apparatus for making a formed fibrous article useful as an absorbent core structure in a disposable sanitary article such as a sanitary napkin, panty liner, diaper or the like. The present invention also relates to a disposable sanitary article including a formed fibrous article according to the present invention as a core structure thereof.

Abstract: The present invention generally relates to a method and apparatus for a making a formed fibrous article and more specifically to method and apparatus for making a formed fibrous article useful as an absorbent core structure in a disposable sanitary article such as a sanitary napkin, panty liner, diaper or the like. The present invention also relates to a disposable sanitary article including a formed fibrous article according to the present invention as a core structure thereof.

Abstract: Provided is a non-woven fabric produced by using a polypropylene-based resin composition containing a specific low-crystalline polypropylene. The non-woven fabric is a non-woven fabric obtained by achieving reductions in denier values of fibers, the non-woven fabric being excellent in dispersibility of the fibers.

Abstract: A method for the manufacture of spatial objects of a fleece or felt, wherein the fibers are deposited on a mold that is preferably air-permeable. The fibers may be attracted to the mold by a vacuum applied to the underside of said mold. Preferably, the mold has several spatial structures that define the shape of the fiber web that is being formed and that correspond at least approximately to the desired final shape. By subsequent compacting of the thusly obtained fiber web, a spatially three-dimensional felt object is obtained. In this method, subsequent deforming steps are unnecessary or reduced to a minimum, so that the material to be produced does not experience any substantial distortion.

Abstract: A filter for internal combustion engines, includes a rigid external casing provided with at least an inlet for a fluid to be filtered and an outlet for the fluid when filtered, and a filter cartridge located internally of the external casing, which includes a plurality of tubular filter walls arranged parallel to one another which are destined to be crossed by the fluid flowing from the inlet towards the outlet of the external casing; the external casing being conformed such as to delimit a pouch a transversal section of which, performed along a perpendicular plane to axes of the tubular filter walls, exhibits a prevalent line of development and a small width with respect to the prevalent line of development; the tubular filter walls being arranged internally of the pouch, side by side with one another, forming a single row which follows the prevalent line of development of the pouch.

Abstract: A method and associated apparatus for melt extruding a nonwoven web includes providing a plurality of fibers from an extrusion device. The fibers are conveyed through a diverging profile portion of a fiber drawing unit (FDU) that causes the fibers to spread and expand in the machine direction within the FDU. The fibers are then conveyed through a diverging diffusion chamber spaced from the outlet of the FDU to reduce the velocity of the fibers and further spread the fibers in the machine direction. The fibers may be subjected to an applied electrostatic charge in either the diffusion chamber or the FDU. From the outlet of the diffusion chamber, the fibers are laid onto a forming surface as a nonwoven web.

Abstract: An extensible nonwoven fabric, and method for its manufacture, on which the source, medicinal component, pattern and/or other pieces of information are recognizable at the beginning of and during fabric use. It is made mainly of highly crimped fibers, with a compressed region where no fibers are melted and bonded together, with a tensile strength of 25 N/5-cm-width or more in both the machine direction and the cross direction. It may be manufactured by causing a water jet having a pressure of 5 MPa or more to act onto a web made mainly of a latent crimpable fiber, forming an entangled fiber web, causing heat to act on it, crimping the fiber converting it to a highly crimped fiber while contracting the web's area by 30% or more forming a contracted fiber web, and embossing it such that the fibers are not melted and bonded together.

Abstract: An apparatus for manufacturing an absorbent body, having a recessed form die formed on a predetermined face of a predetermined member, moving in one direction along a moving path along the predetermined face; a duct disposed in a predetermined position in the moving path, discharging a gas including fluid absorbent fibers from an opening section toward the predetermined face, an absorbent body being formed by suction of the gas through intake holes at a bottom section of the form die to stack into the form die the fluid absorbent fibers included in the gas when the form die passes by the position of the duct. A gap is formed between the predetermined face and the opening section of the duct. A gas pressure inside the duct is lower than a gas pressure outside the duct by suction of the gas from the bottom section of the form die. A first wall is outside the duct. The first wall is spaced from a wall of the duct by a first spacing and spaced from the predetermined face by a second spacing.

Abstract: A method and a device of forming a composite web containing at least one layer of superabsorbent particulate material and at least one layer of fibrous material, the web being intended for use as an absorbent structure in absorbent articles. The layers of fibrous material and at least one layer of particulate material are deposited in consecutive steps on a moving foraminous support (12), wherein the airborn stream of particulate material when entering an applicator chamber (15) is allowed to expand and is forced to change flow direction at an angle between about 90 and about 125°, preferably between 100 and 120°, with respect to the first flow direction, resulting in a considerable reduction of speed of the stream of particulate material as it exits the outlet opening (19) of the applicator chamber (15).

Abstract: A method of making absorbent pads is disclosed. The method includes homogeneously mixing superabsorbent material and fluff in a forming chamber of an online drum former and wrapping a porous fabric over a forming screen on a forming drum of the drum former. The method further includes forming an absorbent pad from the homogeneously mixed superabsorbent material and fluff pulp as the homogeneously mixed superabsorbent material and fluff pulp exits the forming chamber onto the forming screen and compacting the absorbent pad to a density of at least 0.28 grams per cubic centimeter after the absorbent pad leaves the forming screen.

Abstract: The invention relates to a procedure and an apparatus in dry formation of a fibre layer, in which procedure fibre-containing air is passed through a forming wire (7) moving via a former (2) or an equivalent distributor unit and further through a suction box (8) or equivalent placed below the forming wire, and which air is circulated back to the upper part of the same or another former. In the solution of the invention, the air circulated through the suction box (8) is passed to the upper part of the former via channels (17) with an adjustable flow rate.

Abstract: Sound insulation core material is made by melt-blowing a polypropylene resin having a hydroxystearamide wax additive to produce a fibrous mass having improved loft. The core material is encased between outer layers of spun-bond polyethylene fibers by longitudinal seams and transverse seams to form a product suitable for use in dishwashers.

Abstract: A method for forming air-laid fibrous articles. The method includes the steps of providing a stream of loose air-entrained fibers, providing a core pocket assembly comprising a central foraminous forming surface and an edge foraminous forming surface, applying a first pressure to the central foraminous forming surface, applying a second pressure to the edge foraminous forming surface wherein the second pressure applied to the edge foraminous forming surface differs from the first pressure applied to the central foraminous forming surface, depositing a portion of the stream of loose air-entrained fibers on the central foraminous forming surface, and depositing a portion of the stream of loose air-entrained fibers on the edge foraminous forming surface.

Abstract: A method for forming air-laid fibrous articles. The steps of the method can include providing a stream of loose air-entrained first fibers, providing a core pocket operatively related to the stream of loose air-entrained first fibers, the core pocket including a central foraminous forming surface and an edge foraminous forming surface, applying a negative pressure to one of the foraminous forming surfaces, applying a positive pressure to the other foraminous forming surface, depositing the first fibers on one of the foraminous forming surfaces, providing a stream of loose air-entrained second fibers, operatively relating the core pocket to the stream of loose air-entrained second fibers, applying a negative pressure to one of the foraminous forming surface, and depositing the second fibers on that foraminous forming surface.

Abstract: A method and apparatus including means for delivery of at least one high speed composite stream of polymer fibers and secondary material. The method and apparatus also includes a movable collection device which intersects in the composite stream of polymer fibers and secondary material and at least one non-contact deflector to redirect at least a portion of the composite stream.

Abstract: An apparatus for forming a shaped fibrous nonwoven structure including a delivery system adapted to provide a high speed composite stream comprising thermoplastic polymer fibers and a secondary material. The apparatus also includes a movable collection device having a collection surface which intersects the composite stream, and at least one deflector to mechanically redirect at least a portion of the composite stream. Further the deflector moves in synchronization with the movable collection device, such that the composite stream is collected on the collection surface forming a fibrous nonwoven structure having at least one non-linear edge.

Abstract: The present invention provides a liquid absorbing member for absorbing excessive ink components from an ink image formed on a recording medium by an ink jet recording method, in which the liquid absorbing member contains fibrous matter, and the fiber thickness of fibers composing the fibrous matter is in a range of about 0.01 to 100 dtex. The fibrous matter preferably contains fibers having a fiber diameter in a range of about 0.5 to 10 ?m, and fibers composing the fibrous matter are preferably polyester fibers. The invention also provides an ink jet recording apparatus comprising a printhead and the liquid absorbing member.

Abstract: A forming box for use in dry forming of a mat of fibrous material, and a forming method. The forming box comprises a housing with an open bottom providing direct access for fibers onto an underlying forming wire and a vacuum box underneath said forming wire; an inlet for supplying fiber material into the inside of the housing; and a number of fiber separating rollers in one or more rows in the housing between the fiber inlet and the housing bottom. An endless belt screen is provided inside the housing having an upper run between two rows of spike rollers and a lower run closer to the open bottom of the forming box. Fiber clumps captured on the lower run of the belt screen are conveyed above fiber separating rollers and are released from the upper run of the belt screen into contact with the fiber separating rollers.

Abstract: The subject of the invention is a unit for manufacturing felts (6) which are formed from crosslinked mineral fibers, comprising at least one pair of conveyors formed by a lower conveyor (11) and an upper conveyor (12) which are placed opposite each other and intended to compress said felt (6) in at least one direction, a means (13) for heat treating the felt (6) after it has passed through the conveyors (11, 12) comprising at least one means (14) placed between the conveyors (11, 12) and the heat treatment means (13), intended to prevent decompression of the felt (6) in this region, said means comprising at least one cam (14) having a profile suitable for keeping a constant and minimum distance between the conveyors (11, 12) and the heat treatment means (13), and in that at least one of the conveyors is rigidly connected to one element of the heat treatment means (13).

Abstract: A hollow structural member including a top wall having an inner surface and a substantially planar outer surface. A bottom wall opposes the top wall so as to define a void therebetween and has at least one bulwark formed therein. Each bulwark has a leading face which is joined to the inner surface of the top wall to form a double-walled bulwark bridging the void. The double-walled bulwark has opposing walls and a reinforcing member that is encapsulated thereby. A process for producing a hollow structural member includes placing a parison between two mold halves before bringing together the first and second mold halves. A movable blade is positioned therein. When in the closed position, movable blade is extended into a cavity defined by the first and second mold halves to form the bulwark in the second portion of the parison to be formed into a bottom wall.

Abstract: A super absorbent distribution system for homogenous distribution throughout an absorbent core is disclosed. A super absorbent material is injected into a stream of absorbent fluff at an opposite direction to that of the stream of absorbent fluff. The super absorbent is blasted into the peak and outer surface of a cone shaped super absorbent barrier. The oncoming absorbent fluff also contends with a similarly shaped absorbent fluff barrier. The super absorbent material slows down as it hits the super absorbent barrier and oncoming fluff, then stops, then reverses direction and flows with the absorbent fluff as a homogenous distribution of super absorbent material and absorbent fluff. The combination of super absorbent material and absorbent fluff may encounter baffle members to further distribute the super absorbent material and absorbent fluff.

Abstract: The present invention relates to a method of producing an absorbent member comprising feeding a superabsorbent polyer and pul fiber both in the form of a dispersion in an air stream, depositing the superabsorbent polymer and the pulp fiber in a recess by suction through a plurality of suction holes provided in the bottom of the recess and releasing the deposited aggregate from the recess. The bottom of the recess (50) has a first suction region having an open area ratio R1 of 40 to 80% and a second suction region having an open area ratio R2 of 2 to 20% with the ratio of R1 to R2 ranging from 70/30 to 99/1. The superabsorbent polymer and the pulp fiber are deposited on both the first and the second suction regions. The present invention also relates to an absorbent member comprising a superabsorbent polymer and pulp fiber.

Abstract: An apparatus and a method for manufacturing an absorbent core for an absorbent product containing a first material and a second material dispersed throughout at least a portion of said first material. A rotating forming wheel produces the absorbent core in a mold provided on its circumferential surface and the forming wheel has a rotating air pervious belt along at least a part of the circumferential surface for keeping fibers and particles of the formed layer or layers in place on the wheel.

Abstract: An apparatus and method for forming tow-based absorbent structures having a single casing sheet are disclosed. The apparatus has a tow supply mechanism for providing tow material, a particulate matter supply mechanism for providing particulate matter, and a casing sheet supply mechanism for providing casing sheet material. The apparatus also has a vacuum draw roll having a foraminous center surface that has a width defined by a first edge and a second edge and is rotatable about a first axis. The vacuum draw roll is positioned to receive the tow material, the particulate matter and the casing sheet material to form a open core composite supply. The apparatus also has one or more angled surfaces positioned to create one or more obtuse angles in the open core composite supply, and one or more folders to further fold the one or more obtuse angles in the open core composite supply to form a folded core composite supply.

Abstract: An apparatus for scarfing a fibrous web includes a rotatable scarfing roll with vacuum ports and an air moving source in fluid communication with the vacuum ports. The rotatable scarfing roll has a core member which includes a plurality of scarfing elements connected thereto and vacuum ports located therein. A method for scarfing a fibrous web includes providing a rotatable scarfing roll with vacuum ports and reducing scarfing wind by applying vacuum to the vacuum ports. A method for producing absorbent articles includes providing a fibrous web, contacting the fibrous web with a rotatable scarfing roll with vacuum ports to remove a portion of the fibrous web, applying vacuum to the vacuum ports to reduce scarfing wind, and producing an absorbent article with the fibrous web.

Abstract: A manufacturing method of an electret processed product, comprising the steps of allowing a section nozzle (22) to come into contact with a nonconductive fiber sheet (S) so as to cross in the lateral direction of the sheet while running the sheet, allowing the surface of the sheet on the opposite side of the contact portion to come into contact with or to immerse into a water surface, sucking water from the suction nozzle (22) so that the water can be passed through the sheet in the thickness direction of the sheet to penetrate the water into the nonconductive fiber sheet (S), and drying the nonconductive fiber sheet (S), whereby a high quality and high performance electret processed product can be manufactured at a low cost.

Abstract: Nonwoven webs having substantially aligned fibers can be formed in an apparatus having a direction of motion corresponding to the direction of web formation. The web is formed in the presence of at least one secondary fluid stream that oscillates the filaments or resulting attenuated fibers to and fro generally in and against the direction of motion so that a majority of the collected fibers are aligned within ±20° of the direction of motion and fibers having lengths of about 1-10 cm can be teased from the web. The resulting nonwoven webs are especially useful for forming pleated filtration media having pleats generally transverse to the direction of motion.

Abstract: A method of producing a non-woven fabric includes the steps of forming fiber strands from a fiber forming resin through a spinneret, drawing the fiber strands from the spinneret by using a drawing air jet device, forming the fiber strands on a conveyor screen belt and advancing the same along a longitudinal direction, and using a swinging air jet device to swing the fiber strands to-and-fro downstream of the drawing air jet device, upstream of the conveyor screen belt and in transverse directions which are transverse to the longitudinal direction. The fiber strands are formed into wavy patterns which overlap and interlace each other in the transverse directions.

Abstract: A continuous method of making duct liner is provided, comprising the steps of: (i) forming at least one lane of duct liner insulation having a top and bottom surfaces and a pair of side edges, the duct liner insulation having a facing layer on at least a bottom surface thereof, wherein the bottom surface faces downward after the forming step; (ii) flipping the duct liner insulation and facing layer while the duct liner insulation is conveyed, whereby the top surface faces downward and the facing layer faces upward; and (iii) applying a water-resistant coating to the upwardly facing facing layer, wherein the duct liner insulation is conveyed as part of a continuous manufacturing process from the forming step to the applying step.

Abstract: Method for forming an air laid fibrous web, wherein an air born fiber stream is laid on a web shaped forming member, such as a wire, and the air laid fibrous web is bonded together. The air laid fibrous web is fed between two web-shaped forming members and bonding of the fibrous web takes place either when this is located between the two web-shaped forming members or immediately after one forming member has left the fibrous web.

Abstract: A method is disclosed for topical application of compositions containing a chemical additive onto a paper web. The present invention is also directed to paper products formed from the method. In general, the method includes the steps of extruding a composition containing a chemical additive through a melt blown die and then applying the composition to a moving paper web. In one embodiment, the chemical composition is extruded into fibers and applied to the paper web. The chemical composition can contain, for instance, various additives, such as a polysiloxane softener.

Abstract: The present invention involves using a melt-blowing process to make a filter medium defining pores having a pore size of between 3 and 12 microns. The filter medium is made of a thermoplastic polymer and is adapted for use in an internal combustion engine air filter. A profile is used in the melt-blowing process to mold melt blown fibers into the filter medium.

Abstract: A process for forming multiple component meltblown fibers by extruding a first distinct melt-processable polymer through a row of first extrusion orifices, simultaneously extruding a second distinct melt-processable polymer through a row of second extrusion orifices, fusing the first and second melt-processable polymers into extruded composite filaments after extrusion, and pneumatically attenuating and breaking the extruded composite filaments with jets of high velocity gas so as to form the multiple component meltblown fibers.

Abstract: An apparatus is provided for manufacturing a flexible sheet product having liquid absorbent qualities. The apparatus generally includes first and second competing vacuum systems pulling air in substantially opposite directions into first and second oppositely rotating screens, respectively. A molten polymer-based material, which is blown into the first and second competing vacuum systems, is pulled in substantially opposite directions onto the first and second oppositely rotating screens. The liquid polymer-based material fiberizes as it is being pulled apart by the competing vacuum systems creating a web of fibrous material which cures to develop the flexible sheet product having liquid absorbent qualities.

Abstract: A unitary fibrous structure comprises a plurality of cellulosic fibers randomly distributed throughout the fibrous structure, and a plurality of synthetic fibers distributed throughout the fibrous structure in a non-random repeating pattern. A process for making the unitary fibrous structure comprises the steps of providing an embryonic fibrous web comprising a-plurality of cellulosic fibers randomly distributed throughout the fibrous web and a plurality of synthetic fibers randomly distributed throughout the fibrous web and causing redistribution of at least a portion of the synthetic fibers in the embryonic web to form the unitary fibrous structure in which a substantial portion of the plurality of synthetic fibers is distributed throughout the fibrous structure in a non-random repeating pattern.

Abstract: A fibrous structure and method for making the fibrous structure, wherein the method includes the steps of: providing a plurality of cellulosic fibers onto a forming member having a pattern of channels such that at least some of the cellulosic fibers are disposed in the channels; providing a plurality of synthetic fibers onto the cellulosic fibers such that the synthetic fibers are disposed adjacent to the cellulosic fibers; and forming the unitary fibrous structure from the synthetic fibers and the cellulosic fibers.

Abstract: A process for making a unitary fibrous structure comprises steps of: providing a fibrous web comprising a plurality of cellulosic fibers randomly distributed throughout the fibrous web and a plurality of synthetic fibers randomly distributed throughout the fibrous web; and causing co-joining of at least a portion of the synthetic fibers with the cellulosic fibers and the synthetic fibers, wherein the co-joining occurs in areas having a non-random and repeating pattern. A unitary fibrous structure comprises a plurality of cellulosic fibers randomly distributed throughout the fibrous structure, and a plurality of synthetic fibers distributed throughout the fibrous structure in a non-random repeating pattern.

Abstract: Disclosed is a powders-affixed nonwoven fabric prepared from a fiber web comprising powder materials and fine short fibers having a fiber diameter of 4 &mgr;m or less and a fiber length of 3 mm or less in a dispersed state in the powders-containing fiber web, the powders-containing fiber web being formed by a method other than a wet-laid method. Further, a process for manufacturing the powders-affixed nonwoven fabric, and a sheet material comprising the powders-affixed nonwoven fabric are also disclosed.

Abstract: Process and apparatus for air forming an article having a plurality of superimposed fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous material on a forming surface which moves along an arcuate path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber.

Abstract: A process and apparatus for air forming an article having a plurality of superimposed reinforced fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous materials on a forming surface which moves along a forming path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber. A reinforcing web is embedded in the article during the air-forming process.