Abstract: A method of forming a thermoplastic plastic component includes applying an amount of pigmented powder to a sheet of thermoplastic, heating the sheet of thermoplastic to a selected temperature, melting the amount of pigmented powder on the sheet of thermoplastic to form a coating, re-heating the sheet of thermoplastic to another selected temperature, positioning the sheet of thermoplastic over a pattern, and vacuum forming the sheet of thermoplastic to form the sheet of thermoplastic into the pattern.

Abstract: A tool for producing a plastic container in a thermoform process, in particular a plastic deep drawing process, with a positive mold, is described. The container may have a bottom section for forming a container bottom. The container may also have a lateral wall section for forming a circumferential, lateral wall integrally formed with the container bottom from the same material. The container may also have a wall for forming a stacking edge formed as a hollow profile, circumferentially protruding beyond an external contour of the lateral wall of the container. In a molding position for forming the container, the wall is arranged circumferentially protruding around an entire external side of the positive mold. The wall is movable out of the molding position into a demolding position. A method for producing the container by the tool is also provided.

Abstract: The outer circumferential surface of a bottom 4 of a preform 1 and a lower site 3a of a trunk 3 continuous with the bottom 4 is mechanically brought into intimate contact with a cooling pot 16 to undergo reliable cooling. The trunk 3, excluding the lower site 3a of the trunk 3 continuous with the bottom 4, is heated to a predetermined temperature by a heating block 17. When blow-molded, the so treated preform 1 can provide a container having a bottom of a desired thickness and having a uniformly stretched thin-walled trunk.

Abstract: An IMD mold for producing a foil-decorated plastic part contains a half mold facing the foil and a half mold facing away from the foil. The two half molds can be placed on each other with corresponding mold dividing surfaces so as to form a cavity, which is substantially closed off from the outside, therebetween. At least the mold dividing surface of the half mold facing the foil is formed by an inner area surrounding the cavity and an outer area in turn surrounding the inner area. The mold dividing surface in the outer area lies in an at least substantially flat or one-dimensionally curved mold dividing plane, and the mold dividing surface in the inner area is or can be set back with respect to the mold dividing plane.

Abstract: An apparatus for tensioning a preform may include a mandrel to receive a preform. The mandrel may have a first mandrel end and a second mandrel end. The preform may have a first preform end and a second preform end. The apparatus may include an anchoring groove disposed at the first mandrel end, and an anchoring device being configured and located to urge the first preform end towards the anchoring groove to secure the first preform end therebetween. The apparatus may include a tensioning groove disposed between the first mandrel end and the second mandrel end, and a tensioning device being configured and located to urge at least a portion of the preform into the tensioning groove.

Abstract: A tool for forming a container from a construct. The container comprises a bottom wall and at least one sidewall foldably connected to and extending upwardly from the bottom wall to form an interior space of the container. The tool comprises a cavity having at least one peripheral wall for at least partially forming the sidewall of the container. The tool comprises a core operatively associated with the cavity and being operable to move within the cavity to position the at least one sidewall of the container relative to the bottom wall to form the interior space. The tool comprises at least one articulated section movably received in the cavity. The at least one articulated section being for gripping at least a portion of the at least one sidewall of the construct, when the core is moved relative to the cavity to form the interior space of the container.

Abstract: The present invention provides a method for controlling the thickness of composite laminates cured on closed angle tools. The invention utilizes a peel ply rather than a breather during the preparation for cure of laminate parts having a substantially uniform initial thickness. This method allows composite parts to be formed with greater uniformity and without the need for extra hardware. The composite part formed by the above method may find use in a wide variety of applications, including, for example, automotive and aerospace applications. Thus, for example, a composite part formed in accordance with the present invention is ideally suited for use as a shear tie in a commercial aircraft, which are used to secure the inner framework of the aircraft to the airplane skin.

Abstract: A method of preparing a thermoformed article which is relatively isotropic in terms of shrinkage of the final thermoformed article along the sheet extrusion flow path (the longitudinal direction) and the transverse direction. The article is prepared from an isotactic polypropylene produced by the polymerization of propylene with an isospecific metallocene catalyst. The polymer has a melt flow rate within the range of 1-5 grams/10 minutes and a melting temperature of no more than 160° C. The polypropylene is extruded to provide a sheet which is oriented in at least one direction and has a thickness of 10-100 mils. The sheet is heated to a temperature of 135-160° C, and thermoformed in contact with a template having the desired configuration to produce the thermoformed article. The thermoformed article is then cooled and retrieved from the template to arrive at the final product.

Abstract: An apparatus to prepare a preform for fabrication includes a mandrel, anchoring groove, anchoring device, tensioning groove, and tensioning device. The mandrel receives the preform. The mandrel has a first mandrel end and a second mandrel end. The preform has a first preform end and a second preform end. The anchoring groove is disposed at the first mandrel end. The anchoring device is configured and located to urge the first preform end towards the anchoring groove to secure the first preform end therebetween. The tensioning groove is disposed between the first mandrel end and the second mandrel end. The tensioning device is configured and located to urge a portion of the preform into the tensioning groove.

Abstract: This invention relates to a method of making a heat-resistant transparent container which involves the steps of: a primary stretching and heat-setting process wherein an amorphous polyethylene terephthalate sheet is heated, primarily stretched and then primarily heat-set and a secondary stretching and heat-setting process wherein the sheet treated in the primary stretching and heat-setting process is molded with heating in a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.

Abstract: A device for making a seamless, anatomically contoured, prosthetic device for supporting or maintaining the position of mammalian tissue, organ or structure or a replacement thereof, such as a breast implant, includes a support plate, an ironing plate or a clamping plate and a core plate, each of which is made from a thermally conductive material. The support plate and the ironing or clamping plates have openings formed through the thickness thereof. The core plate has a core extending outwardly from a lower surface thereof which is received through the openings in the ironing or clamping plate and the support plate.

Abstract: A method for producing appliance cabinets and the like, particularly a refrigerator cabinet having a double wall, whereby a polymeric sheet made plastic by thermal action is vacuum formed in a mold. The mold comprises a central male portion adapted to form the cavity of the cabinet and an annular female portion adapted to form the double wall of the cabinet, a plug assist device being used in order to drive the sheet in the female portion of the mold.

Abstract: The present invention provides an improved syntactic foam plug for plug assist thermoforming wherein such plug is composed of a thermoplastic material having a relatively high melting and/or glass transition temperature. Accordingly, the subject invention encompasses diminishing or removing the undesirable characteristics of thermoset syntactic plugs while increasing the ease by which these articles may be constructed for a given use, by forming such plugs from syntactic foams containing thermoplastics.

Abstract: A resin coated piston manufacturing apparatus for a shock absorber is provided with a means for pressing a piston raw material to a resin sheet until the resin sheet is locked to a resin sheet locking annular groove of the piston raw material in such a manner as to be capable of reciprocating on a center axis of a set mold. The apparatus having an aligning guide mateable with an inner diameter of the piston raw material set to a piston set hole of the set mold. The aligning guide presses the piston raw material to the resin sheet so as to lock the resin sheet to the resin sheet locking annular groove of the piston raw material, and can press the piston raw material to which the resin sheet is locked, to a heating and cooling cylinder apparatus.

Abstract: An apparatus for manufacturing a display panel includes a pair of pressing jigs respectively having pressing surfaces that overlap each other. A pair of film substrates, each having a display region defined thereon, are molded into a curved shape by holding the pair of film substrates between the respective pressing surfaces of the pair of pressing jigs so that the respective display regions overlap each other with a sealant, which is positioned around the display regions between the pair of film substrates, being interposed therebetween, and at least one pressing jig of the pair of pressing jigs has multiple pressing surfaces, which have different radii of curvature from each other, and are switchable with each other.

Abstract: A method includes heating a thermoplastic sheet to a predetermined temperature, and placing the heated sheet between a male die and a female die. The female die has a grain pattern on an inner surface thereof and a plurality of minute holes extending therethrough. The method further includes closing the male die and the female die to press the sheet against the inner surface of the female die, drawing the sheet to the female die by vacuum pressure through the plurality of minute holes, and thereby the grain pattern on the female die is transferred to the sheet. After that, thermoplastic molten plastic material is injected into a space between the laminate material and the male die, and is cooled down so that the plastic product is formed by integrating the sheet and the injected material.

Abstract: A tray (100) or container (478) which may be hermetically sealed having a flange (116), rim (124), handle (258), rib, bottom surface (500), sidewall (114), or other portion that is encapsulated by or formed from injection-molded material.

Abstract: A collapsible filter element (40) for a transcatheter embolic protection device (1). The filter element (40) comprises a collapsible filter body (41) which is movable between a collapsed stored position for movement through a vascular system and an expanded position for extension across a blood vessel such that blood passing through the blood vessel is delivered through the filter element (40). A proximal inlet portion of the filter body (41) has two inlet openings (50) sized to allow blood and embolic material enter the filter body (41), and a distal outlet portion of the filter body (41) has a plurality of small outlet openings (51) to allow through-passage of blood, but to retain embolic material within the filter body (41). The filter body (41) is of an oriented polymeric material.

Abstract: A collapsible filter element (40) for a transcatheter embolic protection device (1). The filter element (40) comprises a collapsible filter body (41) which is movable between a collapsed stored position for movement through a vascular system and an expanded position for extension across a blood vessel such that blood passing through the blood vessel is delivered through the filter element (40). A proximal inlet portion of the filter body (41) has two inlet openings (50) sized to allow blood and embolic material enter the filter body (41), and a distal outlet portion of the filter body (41) has a plurality of small outlet openings (51) to allow through-passage of blood, but to retain embolic material within the filter body (41). The filter body (41) is of an oriented polymeric material.

Abstract: The present invention provides a bottomed cylindrical container, comprising a body wall, a bottom wall, and a ring-shaped foot downwardly extending from the bottom wall, said container being produced by thermo-molding a resin sheet, characterized in that said foot is formed by folding an inner wall by compressed fluid to be fusion-bonded with an outer wall, so as to form the foot comprising the inner wall and the outer wall. The present invention also provides a bottomed cylindrical container, comprising a body wall having a grounding edge at a lower end thereof, and a bottom wall, said container being produced by thermo-molding a resin sheet, characterized in that said bottom wall connects with an upper edge of an inner wall produced by folding back the body wall along the grounding edge and by fusion-bonding it to an inner periphery of the body wall. In addition, the present invention provides the methods for thermo-molding these containers and their apparatuses.

Abstract: A microporous polyolefin film which comprises 5 to 95 wt. % polyethylene (A) having a viscosity-average molecular weight (Mv) of 2,000,000 or higher, a first-melting-peak signal height as determined by DSC (differential scanning calorimetry) of 3.0 mW/mg or higher, a specific surface area of 0.7 m2/g or larger, and an average particle diameter of 1 to 150 ?m and 95 to 5 wt. % polyethylene (B) having an Mw of 10,000 to 200,000, excluding 10,000 and 200,000, wherein the ratio of the Mv of the compound (A) to that of the compound (B), (A)/(B), is 10 or higher, the film as a whole has a molecular weight of 300,000 to 1,500,000, and the film has a fuse temperature of 120 to 140° C., a breaking temperature of 150° C. or higher, and a ratio of the piercing strength at 25° C. to the piercing strength at 140° C. of from 0.01 to 0.25.

Abstract: A method and an apparatus for supplying a label to a pseudo-core with the label held in the right position that can reduce the rate of producing defective molded products. They also can delivery a label with reduced suction force for drawing the label so as to downsize the apparatus and reduce the cost. A label 25 that is sucked and held at least at a longitudinal central part thereof is introduced into a pseudo metal mold 23 having a hollow section 23a whose inner surface shows a profile substantially agreeing with the outer profile of a corresponding pseudo-core and an aperture section 23b communicating with the hollow section 23a by way of pseudo metal mold 23 so as to extend along the inner surface of the hollow section 23a, while it is being resiliently deformed. Subsequently, the label 25 is supplied to the pseudo-core 21 coming into the hollow section 23a of the pseudo metal mold 23.

Abstract: The present invention discloses a method for preparing vials, preferably medical vials by two-stage injection-stretch-blow-moulding with a random copolymer of propylene having a melt index MI2 of from 1 to 3 dg/min and an ethylene content of from 2 to 3.5 wt % based on the weight of the resin, and wherein the preform injection temperature is of at least 280° C.

Abstract: A method of manufacturing an environmental protection container includes the following steps: PLA (poly lactic acid) or biodegradable raw materials are made to become a film. The film is a film bundle or an extended roll. The film then is rolled up and placed into a mold to process with in-mold crystallization and modification. By using in-mold crystallization procedure, biodegradable molecules can resist heat to achieve 120 degree centigrade after modification. The crystallization procedure can be processed in the mold and the film can be directly stamped and formed according to required shapes after modification, thereby enhancing heat resistance and increasing environmental protection efficiency for the environmental protection container.

Abstract: A method for manufacturing a plastic fuel tank including: a) inserting a plastic parison including two distinct parts into an open two-cavity mold; b) inserting a core, bearing at least part of a reinforcing element configured to create a link between the two parison parts, inside the parison; c) pressing the parison firmly against the mold cavities, for example by blowing through the core and/or creating suction behind the cavities; d) fixing the part of the reinforcing element to at least one of the parison parts using the core; e) withdrawing the core; f) closing the mold, bringing its two cavities together to grip the two parison parts around their periphery to weld them together; g) injecting a pressurized fluid into the mold and/or creating a vacuum behind the mold cavities to press the parison firmly against the mold cavities; and h) opening the mold and extracting the tank.

Abstract: In a method for manufacturing a thermoplastic resin vessel, in which a cup-shaped vessel is thermally formed from a thermoplastic resin sheet by a plug, the method including the steps of: pre-forming a portion of the thermoplastic resin sheet corresponding to an orifice portion or a flange portion of the cup-shaped vessel; and clamping the pre-formed portion of the thermoplastic resin sheet to accomplish the forming. According to the manufacturing method, thickening of a vessel bottom part and warpage of the flange portion can be improved.

Abstract: The present invention relates to a thermoforming apparatus (1) for producing shaped bodies (114) of plastic sheet (50), such as cups, containers, lids, secondary packagings for foodstuffs or the like, which comprises a forming station with a two-part forming tool (20). The two-part forming tool (20) comprises an upper tool table (28) adapted to be adjustably fixed and having an upper tool (30) with pre-stretch means (92) movably mounted therein, and a movable lower tool table (32) having a lower tool (34) with cavities (112). The movable lower tool table (32) is guided through the intermediary of guide means (42) and capable of being approached to the upper tool table (28) and moved away from it. The guide means (42) in accordance with the invention for the first time include a rotatable guide rail assembly (40) whereby the lower tool table (32) may be guided rectilinearly and rotated together with it.

Abstract: A thermoforming method and objects prepared using the thermoforming method are described. Non-self-supporting, polymeric films are initially formed into a three-dimensional shaped film on a male mold and then transferred to a female mold while being supported by the male mold. The three-dimensional shaped film can be further thermoformed, reinforced, or a combination thereof on the female mold. The resulting object has a substantially uniform thickness across a major surface. The method can preserve the surface quality of the polymeric film used to prepare the three-dimensional objects.

Abstract: The present invention is a thermoforming device that includes a separate forming mold that can be positioned within a pair of primary mold sections to define a separate mold cavity therein. The separate mold cavity can be used to form details on various sections of a formed part that are not present on the remainder of the formed part due to the separation of the sections of the formed part from the remainder of the part due to the sealed engagement of the separate forming mold with the primary mold sections.

Abstract: Disposable units in current use for performing PCR are limited by their heat block ramping rates and by the thermal diffusion delay time through the plastic wall as well as by the sample itself. This limitation has been overcome by forming a disposable plastic chip using a simple deformation process wherein one or more plastic sheets are caused, through hydrostatic pressure, to conform to the surface of a suitable mold. After a given disposable chip has been filled with liquid samples, it is brought into close contact with an array of heating blocks that seals each sample within its own chamber, allowing each sample to then be heat treated as desired.

Abstract: The present invention relates to a thermoforming apparatus (1) for producing shaped bodies of plastic sheet (50), such as cups, containers, lids, secondary packagings for foodstuffs or the like, which comprises a forming station with a two-part forming tool (20). The two-part forming tool (20) comprises an upper tool table (28) adapted to be adjustably fixed and having an upper tool (30) with pre-stretch means (92) movably mounted therein, and a movable lower tool table (32) having a lower tool (34) with cavities. The movable lower tool table (32) is guided through the intermediary of guide means (42) and capable of being approached to the upper tool table (28) and moved away from it. In accordance with the invention, the upper tool table (28) for the first time includes associated drive means (26) for adjusting the upper tool table (28) in its position relative to the upper dead point of the lower tool table (32) in correspondence with the respective shaped body to be produced.

Abstract: The present invention provides a decorative sheet having a base film made of a thermoplastic polyester resin and a decorative layer on the base film, and provides a decorated resin molding produced by using the decorative sheet. The base film is not broken in both of MD (a flow direction of film-forming) and TD (a direction perpendicular to MD) and has a stress of 20 N/cm2 or less in any of MD and TD under a 200% elongation at 80° C. The decorated resin molding includes a resin molding and the decorative sheet which is unitedly laminated to the resin molding. The decorative layer of the decorative sheet faces toward the resin molding. The decorative sheet is suitable for producing the decorated resin molding by a decorating injection molding method.

Abstract: The installation for manufacturing objects such as receptacles by thermoforming pellets of thermoplastic material includes conveyor means for conveying the pellets through the various stations in the installation, said stations including a heating station and a thermoforming station. The conveyor means comprise conveyor elements (46) defining cells (48) which are open upwards and downwards, and each of which is suitable for containing one pellet (12) while the entire top and bottom faces of the pellet remain unobstructed, means for depositing the pellets in the cells, drive means for driving the conveyor elements through the heating station, and transfer means (20) for transferring the heated pellets to the thermoforming station. The heating station includes bottom heater means (52) that co-operate with a support for the pellets while said conveyor elements are being driven through the heating station.

Abstract: The invention relates to a method for the plastic shaping of a biaxially-drawn film, comprising at least one base layer, containing at least one polymer (I), made from at least one hydroxycarboxylic acid and ?0.2 wt %, based on the weight of the layer, of a thermoplastic polymer (II), different from polymer (I). Said film is plastically moulded by application of pneumatic and/or mechanical forces.

Abstract: A method and apparatus for thermoforming deep drawn parts such as cups in which a vacuum is momentarily applied to a preheated sheet material when overlying a clamping plate prior to clamping and advance of the plug assists to delay contact with a lip molding feature projecting from each mold cavity. This avoids a molding defect due to premature cooling of a localized region of the sheet material when the sheet material comes into contact with the lip molding features.

Abstract: A process for reorienting the plies within a multi-ply web includes the steps of: providing at least two plies, each ply having a first and a second opposing surface; combining the at least two plies together to form a multi-ply web; treating either the first or the second opposing surface of at least one ply of the multi-ply web forming a treated multi-ply web; winding the treated multi-ply web into a roll; unwinding the roll; and changing the orientation of the treated surface within the multi-ply web as the roll is unwound.

Abstract: A thermoforming method and objects prepared using the thermoforming method are described. Non-self-supporting, polymeric films are initially formed into a three-dimensional shaped film on a male mold and then transferred to a female mold while being supported by the male mold. The three-dimensional shaped film can be further thermoformed, reinforced, or a combination thereof on the female mold. The resulting object has a substantially uniform thickness across a major surface. The method can preserve the surface quality of the polymeric film used to prepare the three-dimensional objects.

Abstract: High clarity polypropylene articles comprising an infrared absorbing agent such as carbon black in the amount of about 0.1 to 500 parts per million by weight of polymer. Containers such as bottles can be made at substantially improved processing rates by injection stretch blow molding.

Abstract: A container with a flange having excellent heat resistance and impact resistance in the lower part of the barrel portion and having excellent transparency in the wall despite the container is formed by molding an amorphous polyester sheet, and a method of producing the same.

Abstract: A plastic blow molded container having a central vertical axis constructed in accordance with the present invention includes a cylindrical upper rim, an oriented neck portion, a lower body portion, and a closed base portion. The upper rim of the container includes a top surface having a planar inner edge and an outer edge. The inner edge is generally flat and perpendicular to the vertical axis of the container and the outer edge may be curled or curved to provide additional rigidity. The oriented neck portion depends from the upper rim and includes a means to accept a closure, such as a set of integral threads. When viewed in vertical cross section, the outer vertical line formed by the outer axial points of said means to accept a closure is substantially parallel to the vertical axis of the container. The lower body portion is generally cylindrical over the majority of its vertical length. The closed base portion supports the container and depends from the lower body portion.

Abstract: A mould tool comprises a primary cavity part (201), a core part (202), a secondary cavity assembly (203) and an actuation ring (204). The primary cavity part (201) is attached to the fixed platen of a moulding machine in use and incorporates an injection gate (211). The core part (202) is attached to the moving platen and has a fixed portion (2021) having outside its preform shaping surfaces (20211) four pivot points (224)—of which two are shown—for the secondary cavity petals (2030), of which there are four. Also the core part incorporates a movable portion (2022), comprised of a preform shaping end plate (20221), a carrier (20222) for the end plate, a pair of movement rods (20223) to which the carrier is attached and which are housed in bores (20224) in the core (202) via linear bearings (20225).

Abstract: A method is provided for making an energy-absorbing assembly for decelerating an object that impacts the assembly. The assembly comprises a base and at least energy-absorbing module associated therewith. To provide predetermined energy-absorption characteristics, the at least one energy-absorbing module is formed from a group consisting of a first structure (A) and a second structure (B). Structure (A) is a metal lattice which supported by the base. Structure (B) comprises a plurality of recesses, each having a floor and a wall. Together, structures (A) and (B) and combinations thereof afford a user-determinable resistance to impact.

Abstract: A female mold vacuum forming apparatus and a method for using the female mold vacuum forming apparatus for providing improved draw depth capability. The female mold vacuum forming apparatus comprises a top contoured surface and a cavity having a cavity surface formed within the top contoured surface. The cavity surface defines part geometry having deep-draw sections. The top contoured surface defines open sections in the side surfaces of the mold adjacent to at least one deep-draw section to allow free formation of parts within said at least one deep-draw section.

Abstract: A thermoforming apparatus includes a female die and a movable plug for thermoforming a softened thermoplastic resin sheet. The female die includes a rim forming recess in the shape of a bowl-shaped recess, communicating with a bottom opening and forming a bottom wall of the bowl, an outer wall, a bottom wall and an inner wall of a rim of the bottom, and a bottom plate movable forward and backward relative to the rim forming recess. The softened thermoplastic resin sheet is thrust by the plug while the bottom plate is held at a first stop position. The thermoplastic resin sheet is brought into contact with an inner circumferential surface of the bowl-shaped recess and then the bottom plate is moved to a second stop position so that a rim is formed.

Abstract: A method for making a multi-layer blow molded container (10), the multi-layer preform (10′) from which the container is blow molded, and the apparatus (53) for making a liner (24) of the preform utilizes thermoforming of a heated sheet (34) of resin. A vacuum is drawn within a vacuum enclosure (54) at a first surface of the heated sheet of resin (34) and a male vacuum mold (56) engages the other surface of the heated sheet of resin which has a concave shape to provide the forming in a manner that prevents crystallinity of the lower freestanding base of the multi-layer container that is ultimately blow molded from the preform (10′) made with the thermoformed liner (24).

Abstract: In a preferred embodiment, a thermoforming pressure box, including: a horizontal top plate; first and second vertical end plates extending orthogonally downwardly from a lower surface of the top plate; first and second vertical side plates extending orthogonally downwardly from the lower surface of the top plate; the first and second end plates and the first and second side plates mating such that the top plate, the first and second end plates, and the first and second side plates form a downwardly open rectangular parallelopipidon having first length and width dimensions; the second vertical end plate being repositionable on the lower surface of the top plate in a direction parallel to an index direction; and at least one of the first and second side plates being repositionable on the lower surface of top plate in a direction orthogonal to the index direction.

Abstract: A band-like raw material which becomes a contact plate is supplied to a position between an upper mold and a lower mold as these molds are closed, a convex part for the contact with the lower mold is engaged with a concave part for contact with the upper mold, by which, simultaneously punching out the contact part onto a part of the band-like raw material, the band-like raw material is cut to a predetermined length between edge parts to form the contact plate. At this time, a tip of a press pin on which the concave part is formed is brought into direct contact with a central part of the band-like raw material. A resin is injected into the mold cavities to form a push rod integrally with the contact plate, and the central part of the contact plate is deformed in the concave part to provide a stopgap.

Abstract: A film is placed over a mold cavity and molten plastic deposited thereon to form a combination of a film with molten plastic thereon. The film-molten plastic combination is then formed in said mold cavity into a molded article in the shape of the mold cavity.

Abstract: This invention is an improved thermoforming process and apparatus for the production of rigid plastic containers. The apparatus employs a molten sheet of thermoplastic material that is processed through two extrusion rolls, thermoformed on the periphery of a rotating form tool, mechanically ejected from the form tool, conveyed to a conventional punch press where the formed articles are trimmed from the sheet then packaged for shipment. The operation of the extruder, extrusion rolls, forming wheel, mechanical ejection and trim stations are operated as a continuous, integrated system.

Abstract: A resin molded article having a highly expanded undercut shape and a uniform wall thickness distribution is produced with good productivity by forming a parison as an intermediate molded article by injection molding a thermoplastic resin, expanding said parison in open molds prior to blow molding of the parison in the final shape, then closing the molds, and blow molding said parison in the closed molds to form the final shape of the article.