Abstract: An apparatus for thermoforming plastic containers comprising a pickup station (24), a feeder (25) for feeding flat sheets (8) of thermoformable plastic material to the pickup station (24) and a plurality of thermoforming devices (3) each of which in turn comprises a shaped mould (4) and a closing element (5), the shaped moulds (4) and the closing elements (5) of said plurality of thermoforming devices (3) being simultaneously movable at least between corresponding home and forming positions; the pickup station (24) comprising a positioning device (27) for, in use, positioning a plurality of flat sheets (8) arriving from the feeder (25), in a plurality of pickup locations (28), the number of pickup locations (28) being equal to the number of thermoforming devices (3); a transferring device (26) also being provided, designed to simultaneously transfer a plurality of flat sheets (8) that are positioned in the pickup locations (28) to the closing elements (5).

Abstract: The present invention generally relates to a mold assembly (32, 34) and a method of using the mold for the manufacture of composite parts which, more particularly, are generated from a strengthener in a generally solid phase and a matrix in a generally liquid phase. Various types of molds and processes may be used in order to impregnate a strengthener with a matrix such that a composite part may be manufactured, but the efficiency rate and the duration of the manufacturing process significantly varies depending on the chosen type of mold and process. The present invention relates to a mold assembly and to the manufacture of composites by using the mold assembly which includes the injection of the matrix in the mold assembly containing the strengthener and a deformable member (36) which favors the impregnation of the matrix toward the strengthener.

Abstract: A method and apparatus for thermoforming deep drawn parts such as cups in which a vacuum is momentarily applied to a preheated sheet material when overlying a clamping plate prior to clamping and advance of the plug assists to delay contact with a lip molding feature projecting from each mold cavity. This avoids a molding defect due to premature cooling of a localized region of the sheet material when the sheet material comes into contact with the lip molding features.

Abstract: A twin sheet forming system and method is used to form a hollow article, such as an automotive fuel tank, from first and second sheets of thermoplastic material. The system includes first and second loading stations, first and second heating stations, and first and second thermoforming stations in an in-line arrangement. The in-line arrangement allows the sheets to be transferred independently between the stations and the separate thermoforming stations allows the sheets to be thermoformed independently. Each of the thermoforming stations includes an upper and lower platen generally in a side by side arrangement for supporting thermoforming tools and plug assists. After heating, the sheets are independently transferred to the thermoforming stations and formed using the thermoforming tools and plug assists. The thermoforming tool and thermoformed piece in one of the thermoforming stations is then transferred to the other station, and the thermoformed pieces are fused together.

Abstract: In a preferred embodiment, a thermoforming pressure box, including: a horizontal top plate; first and second vertical end plates extending orthogonally downwardly from a lower surface of the top plate; first and second vertical side plates extending orthogonally downwardly from the lower surface of the top plate; the first and second end plates and the first and second side plates mating such that the top plate, the first and second end plates, and the first and second side plates form a downwardly open rectangular parallelopipidon having first length and width dimensions; the second vertical end plate being repositionable on the lower surface of the top plate in a direction parallel to an index direction; and at least one of the first and second side plates being repositionable on the lower surface of top plate in a direction orthogonal to the index direction.

Abstract: A thermoforming method and apparatus is provided for a flat thin sheet plastic substrate having printed material thereon in the form of a matrix of a plurality of items. The substrate is clamped between a pair of clamp plates providing support for the substrate around the perimeter thereof and also in a matrix support pattern having a plurality of subperimeters providing individual support around the respective perimeter of each item. The assembly is heated, and then thermoformed into a contoured three dimensional workpiece by pushing a matrix of a plurality of tool faces into the substrate at respective items. The matrix support pattern of the clamp plates along the plurality of subperimeters prevents sagging across the substrate during heating, and isolates the items from each other during deformation of the substrate by the tool faces.

Abstract: This invention is an improved thermoforming process and apparatus for the production of rigid plastic containers. The apparatus employs a molten sheet of thermoplastic material that is processed through two extrusion rolls, thermoformed on the periphery of a rotating form tool, mechanically ejected from the form tool, conveyed to a conventional punch press where the formed articles are trimmed from the sheet then packaged for shipment. The operation of the extruder, extrusion rolls, forming wheel, mechanical ejection and trim stations are operated as a continuous, integrated system.

Abstract: A method of forming and removing thin walled plastic articles from a plurality of dies in a thermoforming apparatus is described. In the method, a plurality of articles are formed and trimmed in a plurality of dies of a thermoforming apparatus. The apparatus includes a flat movable extractor plate. After the articles are formed they are removed from the apparatus by opening the dies sufficient to permit entrance of the flat movable extractor plate between the dies. The extractor plate has a non-porous top plate and a bottom plate having a plurality of spaced holes. A suction chamber is formed by the top and bottom plates with that suction chamber connected to the outlet end of a vacuum source and the inlet end of the vacuum is connected to a pressure control valve with a vent valve between the inlet end of the vacuum source and the pressure control valve.

Abstract: A panel configuration and manufacturing technique are disclosed. The panel simulates a number of shingles each having a hollow end portion. Several of these panels may be utilized to provide an exterior building covering. When installed, hollow end portions of adjacent panels overlap to provide a leak resistant, realistic appearing covering. A number of panels may be formed by positioning each of a number of regions of a web of polymeric resin between a mold and a plug. Each of the regions is molded while in a ductile state to form a corresponding one of the multi-shingle panels. An undercut portion is formed in each of the regions during molding to define an end portion of the panel. This formation includes moving the plug relative to the mold. The sheet is cut after molding to separate the panels from the web.

Abstract: A precut die apparatus arranged and adapted for use in a thermoform-trimming method and system to produce plastic molded articles, and to the method and system in which the apparatus is employed. The precut apparatus is positioned, in the method and system, between the form press and the trim station. The precut apparatus is arranged to precut, in a desired and selected manner, the thermoformed sheet material containing thermoformed articles therein, about the periphery of the thermoformed articles. The precut provides for a bridged and joining area of the sheet material to allow for slight movement and adjusting of the molded articles for precise alignment in the punch and die trim step of the thermoforming and trimming operation.

Abstract: A method for the thermoforming of hollow objects having a base from a sheet of thermoplastics material, which effects in one single predetermined operating cycle, the production of a pressed object by hot forming and cutting out of the object or objects between one half of a movable double female mould which is located in the forming area opposite a male die, movement of the female half of the mould, said half containing therewithin the thermoformed object or objects, towards a corresponding discharge area alternately to one side or the other of the forming area; picking up the object or objects from the female half of the mould located in corresponding discharge area and transferring each object to a plurality of receiving formers of a shape corresponding to the mould, which formers can move sequentially stepwise along a track, sequential movement of the formers to at least one workstation or handling station at the same time as the female mould moves back to place its other half opposite the male die in ord

Abstract: The present invention relates to a multilayered hollow plastic article having an inner first portion of thermoplastic material and an outer second portion of pressure molded thermoplastic material. The second portion of thermoplastic material extends from the closed bottom of the article to the open neck of the article, and the first portion of thermoplastic material extends from the closed bottom to below the neck region of the article. The present invention also relates to the method for preparing said article.

Abstract: A method for the thermoforming of hollow objects having a base from a sheet of thermoplastics material, which effects in one single predetermined operating cycle, the production of a pressed object by hot forming and cutting out of the object or objects between one half of a movable double female mould which is located in the forming area opposite a male die, movement of the female half of the mould, said half containing therewithin the thermoformed object or objects, towards a corresponding discharge area alternately to one side or the other of the forming area, picking up the object or objects from the female half of the mould located in corresponding discharge area and transferring each object to a plurality of receiving formers of a shape corresponding to the mould, which formers can move sequentially stepwise along a track, sequential movement of the formers to at least one workstation or handling station at the same time as the female mould moves back to place its other half opposite the male die in ord

Abstract: A customized shock-absorbing wrapper band comprising at least two rows of gas-filled cushions of arbitrary shape and size formed by joining two flexible webs, at least one of which is thermoformable, and pressurizing the thermoformed recesses when sealing such by the other web in a sealing station of a thermoforming, roller operated machine.

Abstract: An apparatus for manufacturing thermoformable parts includes an extruder for extruding a hot synthetic material to form a horizontal strip, a rolling device for rolling the strip, a chain device for drawing the strip along horizontally by its edges and with a continuous movement immediately upstream of a thermoforming station, a heating device for heating the strip upstream of the thermoforming station to a temperature compatible with thermoforming it over a part of its length substantially equal to that needed for the thermoforming operation, a cooling section between the heated part and the area in which the strip is rolled, and a thermoforming station for bringing the heated part into face-to-face relationship with a mold and for moving the mold in the same direction as the strip and at the same speed, so that the strip is simultaneously thermoformed and cut to yield a piece comprising the thermoformed part and a skin retaining the edge portions during continuous movement thereof.

Abstract: The invention relates to a device for producing and positioning a label on a thermoformed container. The device includes, inside a thermoforming station including a molding unit, at least one row of upwardly open forming chambers, a vertically movable supporting table supporting the molding unit, an individual band of labels for every forming chamber, means for at least partially cutting the labels in order to detach them from their individual band, a storage roll of master band mounted in fixed bearings, a cutting unit for cutting the master band longitudinally, a supporting table on which is installed the longitudinal cutting unit, and a tension roller applied against the master band.

Abstract: This invention relates to an apparatus for regulating the heating of a thermoplastic band used in a station for thermoforming upwardly open containers, the apparatus being characterized in that, in a zone of the softened thermoplastic band, zone surrounded by a mesh of rigidified matter, the degree of deformation of this zone under the action of a predetermined mass is measured, the measured value of the degree of deformation is compared with a predetermined reference value corresponding to a good aptitude to thermoforming, and the heating of the band is regulated as a function of the value of deformation measured so that the deformation corresponds to the reference value.

Abstract: A machine and method for manufacturing a disposable absorbent continence pad. The machine has a series of stations including a shell-forming station for forming a shell from thermoplastic material, a slitting station for forming slits in a facing material to be sealed to a shell in order to permit the facing material to adapt to the shape of the shell and a sealing station where the facing material and the shell are heat sealed together. The shell-forming station, slitting station and sealing station have special components to assure accurate molding of the shell and prevent wrinkles in the facing material. The manufacturing method embodies a series of processing steps as carried out at the aforesaid stations.

Abstract: A web of molten thermoplastics material (4) from extruder die (3) is fed through a pair of temperature controlled rolls (5) having a gap (13) of width less than that of the web thickness leaving the extruder die (3) and is fed from the rolls (5) directly and continuously under uniform tension to a thermoforming machine (9) (10) as a formable web (6) of substantially uniform temperature through its thickness.

Abstract: A process and apparatus for pneumatic-pressure forming or vacuum/pneumatic-pressure forming a web of thermoplastic material into a matrix form of containers and having the thus-formed plastic product processed with a thermal fixation operation, which comprises in combination the steps of holding a forming mold at a thermal fixing temperature for the plastic to be formed so as to have the matrix of containers thermally fixed through a temperature range characteristic of the plastic; and cooling-off thus-formed plastic containers, while maintaining the interior of the formed plastic containers at such a pressure level that the formed plastic containers are no longer subjected to any risk of deformation after the forming mold is removed, and after having been removed from the engagement with the forming mold.

Abstract: A system for producing generally concavo-convex synthetic plastic containers and like articles, such as picnic plates wherein a mold station has a stationary intermediate mold with projecting male mold parts on one side and directly opposite recessed female mold cavities in alignment therewith on the other side. A first movable mold, on the side of the intermediate mold having the male mold parts is provided with recessed mating female mold cavities of the same dimensions as the said cavities in the intermediate mold and a second movable mold on the other side of the intermediate mold has aligned projecting male mold parts mating with the cavities in the intermediate mold. A pair of heated, moldable synthetic plastic webs are advanced in unison to opposite sides of the intermediate mold and are later removed in unison from the mold station. The heated sections of the webs are moved in unison to opposite sides of the intermediate mold when the said first and second movable molds are separated therefrom.

Abstract: Improvements in differential pressure, thermoforming machinery for molding articles in thermoplastic material wherein a mold station incorporates female mold mechanism and opposed mold mechanism, a web advancing mechanism indexes a plastic web in which products are to be formed between said mold mechanisms, a drive moves the female and opposed mold mechanisms between open and closed positions on opposite sides of the plastic web, severing knife means is cooperable with a final increment of said relative movement to dispose said mechanism in closed position to sever the products formed from the web, and ejector mechanism is operable after severing is accomplished and there has been relative movement of said mold mechanisms toward open position to eject the product.

Abstract: Disclosed is a process for the production of a hollow article comprised of a biaxially oriented thermoplastic resinous material, comprising the steps of heating a sheet of thermoplastic material to a temperature above the orientation temperature of the thermoplastic material; clamping an area of the heated thermoplastic sheet between a first mold half and a second mold half, the first mold half containing a pre - form mold surface having a configuration predetermined to provide for uniform wall thickness of the hollow article to be formed, the surface being at a temperature which is not higher than the orientation temperature of the thermoplastic material, and the second mold half having a cavity which corresponds to the shape of the hollow article to be produced; forcing the heated thermoplastic sheet by pressure differential into the first mold half against the surface; maintaining the thermoplastic sheet in contact with the surface for a period of time sufficient to bring the thermoplastic sheet to its ori

Abstract: Apparatus for stretch-forming a heat softened sheet of thermoplastics material. The apparatus includes a stretching tool and means to move the stretching tool relative to means holding the sheet so as to stretch the sheet in a preselected direction with the tool. The stretching tool includes a plurality of blades having edges for pressing against the sheet to stretch the sheet and a cam to move the blades transversely away from each other to stretch the sheet transversely of the preselected direction as the tool is moved to stretch the sheet in the preselected directions.

Abstract: A method of, and apparatus for, forming thin-walled synthetic plastic containers and like articles wherein areas are stretched out of the plane of heated thermoplastic material a portion of the axial length of the containers or articles to be formed to form top and bottom preforms, each with an open and a closed end; each preform, while still in the webs, is further axially and radially stretched, at a temperature conducive to orientation of the molecular and crystalline structure of the material, to a greater length still less than the axial length of the container or article to be formed; the preforms are severed from the webs to provide open ended top and bottom sections; and the open ends of pairs of top and bottom preforms are assembled and welded together to form the containers or articles.

Abstract: A method and apparatus are described for cutting the web remaining from a plastic sheet containing thermoformed articles into strips, loosely indexing and aligning a plurality of thermoformed articles in each strip with article punches, sequentially isolating the articles from each other so that they have complete freedom of movement in both across-machine and machine directions, exactly registering the articles with the article punches in a selected sequence, precisely trimming the articles from the plastic web, and ejecting them from the apparatus.

Abstract: This relates to the forming of containers and like hollow articles from sheets or webs of thermoplastic material. Two webs or sheets are simultaneously acted upon by way of a forming apparatus which includes a reciprocating clamp first cooperable with one outer platen and then the other in sequence wherein, while a first web or sheet is being formed within a plurality of mold cavities to define a plurality of hollow articles such as containers, the other sheet or web may be stripped from its respective mold set and a new sheet or a new portion of a sheet or web may be advanced into position for molding. The forming apparatus may be constructed in a manner wherein the web portions which are to be formed may be billowed away from the mold cavities as an initial step in the stretching and orientation of the thermoplastic material.

Abstract: Methods and apparatus are provided for pressure and/or plug assist and match molding configurations for in-line continuous rotary thermo-forming systems. The pressure assist, plug assist and matched mold devices are carried on continuous endless loop indexing structures which accurately index them with the mold cavities in respective rotary mold wheels to achieve high thermo-forming speeds without loss of quality in the ultimate products. The drives of the continuous endless loop indexing structures are synchronized with those of the mold wheel. The systems are continuous ones in which the webs to be thermo-formed are continuously extruded and from which the thermo-formed products are continuously cut and stacked downstream of the rotary mold wheel, with the web selvage being returned and recycled into the extrusion device.

Abstract: A method of forming plastic sheet material into articles. The sheet is heated and is formed into the article in a mould. The mould parts severe the portion of the sheet which is to be formed into the article and at the peripheral edge of the said portion the mould parts squeeze the plastics material to cause it to flow outwardly into a bead cavity in which the material forms into a thickened bead.

Abstract: Disclosed is a container for storing product, a process and apparatus for making that container, a process and apparatus for drawing and blow forming plastic into a paperboard outer container and a process and apparatus for heat sealing a container. The container comprises a paperboard outer container and a plastic inner container which has been drawn and blow formed into the outer container. At the mouth of the container are horizontal plastic flanges which extend about the periphery of the container at least about 1/8 inch outwardly from the plastic inner container. Vertical flanges extend downwardly at least about 1/8 inch from the horizontal flanges. After product is placed in the container, the container is sealed by a heat sealable cover. A plastic overcap may be provided which engagedly fits around the container at its top.

Abstract: A method and apparatus for continuously extruding, biaxially orienting and intermittently forming molded products from a web of thermoplastic material and further, continuously separating the products from the web selvage, stacking and handling the products and recycling the web selvage for further extrusion. The method and apparatus use intermittent molding devices into which configuration the biaxially oriented web is interfaced by a continuous-to-intermittent interfacing structure which preserves the dimensional and orientational integrity of the web and maintains thermal stability therein. An undulating peripheral surface on a dynamic storage or accumulator drum and associated transfer rollers cooperate with intermittently advanced feed belts in timed relationship with a reciprocating forming press to effectuate the interface and product forming portions of the process.

Abstract: A method and apparatus for continuously extruding, biaxially orienting and forming molded products from a web of thermoplastic material and further, continuously separating the products from the web selvage, stacking and handling the products and recycling the web selvage for further extrusion. The method and apparatus use continuous molding devices, namely, multiple mold cavities in a rotating polygon configuration over the peripheral surface of which the biaxially oriented web is securely and continuously positioned by a follower roller interfacing the polygon with a biaxial orientation device. Continuous and immediate interfacing is effected to prevent loss of orientation in the web which is kept at a temperature suitable for ingestion thereof into the mold cavities by vacuum, pressure or plug assist. In one preferred embodiment the inertia at the interface between the undulating peripheral surface of the rotating mold polygon and the biaxial orientation apparatus is reduced to an optimal minimum.

Abstract: The invention is a process and apparatus for continuously thermoforming plastic containers wherein opposed co-rotating discs process a molten sheet of thermoplastic material having a wedge-shaped cross-section, said discs transporting said thermoplastic material through a plug-assisted pressure and/or vacuum forming station, a shear station and a part removal station.

Abstract: A method of manufacturing thin-walled articles by thermoforming from crystalline thermoplastic sheet or web material wherein the sheet or web is rapidly precooled from extrusion temperature, and the outer surface layers reheated prior to thermoforming.