Abstract: A process for producing a plasma display panel, involving the formation of a predetermined pattern for a plasma display panel, including an electrode pattern and a barrier for defining a discharge space, said process comprising the steps of:forming a predetermined pattern-forming material layer on a substrate;forming a mask pattern, comprising a main component of the material layer, on the pattern-forming material layer:etching the pattern-forming material layer with the mask pattern formed thereon, thereby patterning the pattern-forming material layer; andthen firing the pattern-forming material layer with the mask pattern provided thereon and the mask layer, thereby integrating the pattern-forming material layer and at least part of the mask layer with each other.

Abstract: A method for making electromechanical parts and tools having at least one micro-diameter electrically conductive thread incorporated therein is accomplished by molding the elements which form the base for the electromechanical part or tool from a ceramic material and, during the molding step, there are formed one or more bores through each of the base elements. The base elements may be formed individually or at a planar array for later separation into individual elements. The base elements are then supported on a micro-porous substrate within a vacuum chamber and one side of the base element is flooded with a molten electrically conductive material. By drawing a vacuum within the vacuum chamber beneath the micro-porous substrate, the molten electrically conductive material is caused to flow into and through at least one bore in each base element. The molten electrically conductive material is then cooled.

Abstract: A method of making a microceramic electromagnetic light shutter, includes forming a micromolded bottom ceramic portion in the green state with a sacrificial fiber having a first and second end portion and being shaped in the form of a coil, mounted on its surface; forming a micromolded top ceramic portion in the green state having surface features that include a pair of bearing structures, at least one stop structure, and a first and second through-hole; assembling the top and bottom micromolded ceramic portions with the first and second ends of the sacrificial fiber being drawn through the first and second through-holes, respectively, and sintering such assembled structure to form a unitary ceramic body; etching through the first and second through-holes to etch away the sacrificial fiber to thereby provide an embedded coil receiving cavity.

Abstract: A method of making a lightweight, microwave electronic structure includes the steps of forming a rigid, glass structure having a desired density by a sol-gel process and thereafter uniformly coating the formed glass structure with an adherent and uniform conductor. The sol-gel process may be carried out by polymerizing a mixture comprising silicon alkoxide, water and an alcohol. The coating process may be carried out by coating the glass structure with a solution comprising an organic compound of a metal dissolved in an organic solvent and thereafter volatizing the organic solvent.

Abstract: A method for producing ceramic dielectrics containing a water soluble metal acid or salt includes making a mixture by kneading a water soluble metal acid or salt, particulates, sintering auxiliaries and water, mixing the mixture with a binder and plasticizer to form a slurry, and forming a sheet from the slurry by drying and sintering.

Abstract: The invention provides spacers for separating and supporting a faceplate structure and a backplate structure in a flat panel display, and methods for fabricating these spacers. Each spacer is typically made of ceramic, such as alumina, containing transition metal oxide, such as titania, chromia or iron oxide. Each spacer can be fabricated with an electrically insulating core and electrically resistive skins. The insulating core can be a wafer formed of ceramic such as alumina, and the resistive skins can be formed by laminating electrically resistive wafers, formed from alumina containing transition metal oxide, to the outside surfaces of the insulating core. Each spacer can also have a core of electrically insulating ceramic composition made of a ceramic containing a transition metal oxide in its higher oxide states, and electrically resistive outside surfaces made of a ceramic containing a transition metal oxide in lower oxide states.

Abstract: A ceramic circuit substrate providing a circuit pattern with a fine line as well as high accuracy for positioning the circuit pattern and a method of producing the ceramic circuit substrate. An alumina layer that is green containing an alumina that is not sintered at a temperature ranging from 800.degree. to 1000.degree. C. is applied on a surface of a ceramic green sheet containing glass and then fired at a temperature ranging from 800.degree. to 1000.degree. C. The ceramic green sheet is sintered into a sintered ceramic substrate. A porous alumina layer is formed on a surface of the sintered ceramic substrate. The glass contained in the sintered ceramic substrate is caused to flow to the inside of the porous alumina layer so that the part of the porous alumina layer filled with the glass is bonded to the sintered ceramic substrate.

Abstract: A method for forming an embedded multiwound microcoil in a ceramic substrate including the steps of forming a sacrificial mutiwound microcoil to be used in the ceramic substrate by wrapping a first sacrificial coil winding about the midsection of a sintered ceramic bar thereby forming a one winding sacrificial coil structure; dipping the one winding sacrificial coil structure in a sol-gel precursor and then forming an encapsulated one winding sacrificial coil structure from such sol-gel precursor; wrapping a second sacrificial coil winding about the midsection of the encapsulated one winding sacrificial coil structure thereby forming a two winding sacrificial coil structure.

Abstract: A method for fabricating a multiwound microcoil embedded in a ceramic substrate including the steps of forming a sacrificial multiwound microcoil, having a melting temperature greater than the sintering temperature of the ceramic material to be used as the ceramic substrate by wrapping a first sacrificial coil winding in a helical fashion on the midsection of a sintered ceramic bar thereby forming a one winding sacrificial coil structure; wrapping a first layer of tape cast ceramic material around the midsection of said one winding sacrificial coil structure thereby forming a first coated one winding sacrificial coil structure; wrapping a second sacrificial coil winding in a helical fashion on the midsection of said first coated one winding sacrificial coil structure thereby forming a two winding sacrificial coil structure.

Abstract: A method of manufacturing a monolithic ceramic electronic device includes the following steps: forming a first metal film on a PET film; forming a multilayered metal film by forming a second metal film on a part of the first metal film, the second metal film being thicker than the first metal film; forming a monolithic ceramic structure including the multilayered metal film; forming the first metal film, which is partially overlain by the second metal film in the monolithic ceramic structure, into an insulating structure in such a manner that metal components forming the first metal film are diffused into the ceramics; and firing the ceramics. Disclosed also is a monolithic ceramic electronic device manufactured by the method.

Abstract: A method for producing ceramic tape used to fabricate electronic devices while eliminating continued shrinkage of the unfired tape. Chemical agents are added to a mixture of ceramic powder and binder to manipulate the crosslinking of the binder. A first approach involves promoting the crosslinking reaction to completion quickly. The second approach involves preventing the crosslinking reaction during the tape slurry mixing and casting processes. A solvent is used to accelerate the crosslinking of the binder in which the solvent may include one or more of acetone, acetylacetone, toluene and ethanol. Preferably, the solvent is a combination of acetone and acetylacetone. A polyhydroxy compound, such as glycerine, may be added to accelerate the crosslinking reaction of the binder. The boron in the tape may alternatively be rendered inoperative as a crossing agent for the binder by pre-reacting the boron with the Lewis base prior to contact with the binder.

Abstract: The present invention relates generally to a new apparatus and method for screening using porous backing material. More particularly, the invention encompasses an apparatus that uses a porous backing material which is adhered to a green sheet during the screening process. Basically, a backing layer having a very high porosity is adhered to a green sheet, while the green sheet is screened. During the drying process of the green sheet some of the screening fluids are absorbed by the porous backing layer, which allows the screened vias of the green sheet to have a smooth surface.

Abstract: Components whose palladium metal-containing constituent is not subject to delamination and which exhibit very good dielectric properties are obtained by means of a method of manufacturing a ceramic electronic component. The ceramic electronic component is essentially composed of a dielectric oxide ceramic and at least one palladium-containing component, and is obtained by firing and sintering of a green body containing an organic binder with the firing process including a first step in which the binder is removed from the binder-containing green body by means of a water-gas reaction in a water vapor-containing, essentially oxygen-free, atmosphere at temperatures between 20.degree. and 880 .degree. C., and a second step in which the dielectric oxide ceramic is re-oxidized in an atmosphere having an oxygen content of 10 to 100% by volume at a temperature in the range from 880 .degree. C. to 900 .degree. C.

Abstract: A multilayer ceramic substrate for microelectronics includes stress relief pads to reduce stress in the vicinity of functional vias penetrating through multiple ceramic layers. The stress relief pads are located only on the major surface of a ceramic layer and accordingly do not prevent wiring from being placed directly below the stress relief pads on the bottom surface of the same layer or the top surface of the immediately underlying layer. The invention also includes the method of making the multilayer ceramic substrate with stress relief pads.

Abstract: In order to produce a ceramic heater for an oxygen sensor, a method is used, which comprises the steps of: (a) molding a green cylindrical object from a ceramic material which contains a binder; (b) provisionally baking the green cylindrical object at a relatively lower temperature thereby to produce an insufficiently baked cylindrical object, the lower temperature being sufficient for removing the binder from the cylindrical object; (c) printing a heater pattern on a cylindrical surface of the insufficiently baked cylindrical object, the heater pattern being constructed of an electrically conductive material; (d) coating the printed cylindrical surface of the insufficiently baked cylindrical object with a green protection layer thereby to produce a layer-coated cylindrical object; and (e) baking said layer-coated cylindrical object at a relatively higher temperature sufficient for baking the insufficiently baked cylindrical object, the heater pattern and the green protection layer.

Abstract: The ceramic cooking container fabricating method of the invention includes the steps of: (a) material preparation to prepare material from clay; (b) shape pressing to prepare a green cooking container and a green annular supporting cushion from the material thus obtained and to cover the green cooking container with a layer of glaze; and (c) firing to make an annular groove on the bottom side of the green cooking container, then to put the green annular supporting cushion and the green cooking container on the silicon carbide plate in a kiln, permitting the annular groove of the green cooking container to be supported on the green annular cushion, and then to fire the green cooking container and the green annular supporting cushion at about 135.degree. C. for a predetermined length of time, and then to fasten electrically conductive annular membranes to the bottom side of the cooking container so as to obtain a finished ceramic cooking container.

Abstract: A method of manufacturing a resistor integrated in a sintered body, by patterning a plurality of metal thin films which are formed by a thin film forming method, thereafter transferring the patterned metal thin films onto a ceramic green sheet (11), stacking another ceramic green sheet and/or a ceramic green sheet stacked with another metal thin film thereon for obtaining a laminate, and firing the resulting laminate, thereby forming a resistor integrated in a sintered body which is structured by by alloying the plurality of metal thin films in a ceramic sintered body.

Abstract: Micro-electromechanical ceramic parts are formed using green ceramic and a sacrificial material that has a higher melting temperature than the sintering temperature of the green ceramic to form electrical trace paths. After the sintering of the ceramic part the sacrificial material is removed by etching or by elevating the temperature of the part above the melting temperature of the sacrificial material. The void left by the removal of the sacrificial material is then filled with a molten metal which when cooled forms the electrical trace for the fabricated part.

Abstract: A method for making multilayer ceramic/glass substrates with electromagnetic shielding.

Abstract: For forming a fine pattern of ferroelectric film without using a resist, a solution containing polyalkoxide having ferroelectric components, as a base part, and functional groups to be activated when exposed to electromagnetic waves or corpuscular beams is used as a pattern forming agent. The pattern form agent is coated onto a substrate, and then electromagnetic or corpuscular beams are radiated thereover to form crosslinks between molecules in the agent. After the crosslinks are cured, the portions devoid of any crosslink and hence uncured are removed using a solvent. Then the molecules associated with the crosslinks remaining on the substrate are then heated to form a ferroelectric crystal.