Having Plural Heating Steps Patents (Class 264/620)
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Patent number: 5894035Abstract: A method of making a mechanically stable, fiber having an inclusion of ion-conducting material which includes the steps of coating a single-crystal or polycrystalline .alpha.-alumina fiber with a zirconia or a hexaluminate precursor, optionally heating the coated fiber to dry the coating, when the coating is applied as a suspension or sol, heating the coated fiber to a temperature of about 1000.degree. to 1800.degree. C. to promote the growth of alpha-alumina toothlike extensions in the coating and epitaxial formation of the zirconia or hexaluminate on the sides of the extensions, embedding the fiber in an .alpha.-alumina matrix material, and heating the resulting fiber-matrix composite to react and texture the coating and densify the assembly.Type: GrantFiled: April 30, 1997Date of Patent: April 13, 1999Assignee: The United States of America as represented by the Secretary of the Air ForceInventors: Michael K. Cinibulk, Randall S. Hay
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Patent number: 5876658Abstract: An electrode for an electric double layer capacitor in which resin is used as a starting material and the manufacturing cost is low and a method of manufacturing the same are disclosed. A method of manufacturing an electrode for an electric double layer capacitor containing carbonized resin includes heating resin at a temperature equal to or higher than the temperature for finishing endothermic reaction of the resin upon melting (softening to be fluidized) of the resin and equal to or lower than the temperature for starting oxidizing reaction in an atmosphere of a pressure range of 0.Type: GrantFiled: March 28, 1996Date of Patent: March 2, 1999Assignee: Isuzu Motors LimitedInventor: Toshikazu Takeda
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Patent number: 5865930Abstract: The invention provides spacers for separating and supporting a faceplate structure and a backplate structure in a flat panel display, and methods for fabricating these spacers. Each spacer is typically made of ceramic, such as alumina, containing transition metal oxide, such as titania, chromia or iron oxide. Each spacer can be fabricated with an electrically insulating core and electrically resistive skins. The insulating core can be a wafer formed of ceramic such as alumina, and the resistive skins can be formed by laminating electrically resistive wafers, formed from alumina containing transition metal oxide, to the outside surfaces of the insulating core. Each spacer can also have a core of electrically insulating ceramic composition made of a ceramic containing a transition metal oxide in its higher oxide states, and electrically resistive outside surfaces made of a ceramic containing a transition metal oxide in lower oxide states.Type: GrantFiled: October 30, 1996Date of Patent: February 2, 1999Assignee: Candescent Technologies CorporationInventors: Anthony P. Schmid, Christopher J. Spindt, David L. Morris, Theodore S. Fahlen, Yu Nan Sun
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Patent number: 5855711Abstract: A ceramic circuit substrate providing a circuit pattern with a fine line as well as high accuracy for positioning the circuit pattern and a method of producing the ceramic circuit substrate. An alumina layer that is green containing an alumina that is not sintered at a temperature ranging from 800.degree. to 1000.degree. C. is applied on a surface of a ceramic green sheet containing glass and then fired at a temperature ranging from 800.degree. to 1000.degree. C. The ceramic green sheet is sintered into a sintered ceramic substrate. A porous alumina layer is formed on a surface of the sintered ceramic substrate. The glass contained in the sintered ceramic substrate is caused to flow to the inside of the porous alumina layer so that the part of the porous alumina layer filled with the glass is bonded to the sintered ceramic substrate.Type: GrantFiled: March 25, 1997Date of Patent: January 5, 1999Assignee: Sumitomo Metal (SMI) Electronics Devices Inc.Inventors: Hideaki Araki, Masashi Fukaya
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Patent number: 5827470Abstract: Preparing an electrically conductive ceramic composite by the steps of:1) mixing and milling tetragonal zirconia alloy or a composite of zirconia-alumina with zirconium diboride, and2) pressing in a die and sintering in an argon atmosphere between 1300.degree. and 1700.degree. C.Type: GrantFiled: October 20, 1997Date of Patent: October 27, 1998Assignee: Eastman Kodak CompanyInventors: Dilip K. Chatterjee, Gregory S. Jarrold, Syamal K. Ghosh
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Patent number: 5769988Abstract: A method of manufacturing a ceramic electronic component having a dielectric ceramic and a conductor containing Ag as a main component, wherein a dielectric resonator with a high Q value is produced by heat treating at 400.degree. C. or more in an atmosphere containing 10% or less by volume of oxygen after sintering the dielectric ceramic. Using a BaO--TiO.sub.2 --Nd.sub.2 O.sub.3 --Bi.sub.2 O.sub.3 based composition (.epsilon..sub.r =92, Qf=5000 GHz) as a dielectric, a coaxial type dielectric ceramic is produced by granulating calcined powder of the dielectric and then compacting the powder, followed by sintering. A dielectric resonator of .lambda./4 is produced by coating the dielectric ceramic with Ag paste at a position other than either the upper or lower side and then burning the paste. Thereafter, the electrodes(1,4) are formed by burning the paste at 400.degree. C. or more in an atmosphere containing 10% or less by volume of oxygen.Type: GrantFiled: November 20, 1996Date of Patent: June 23, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Kagata, Ichiro Kameyama, Tatsuya Inoue, Junichi Kato
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Patent number: 5770534Abstract: A ceramic composition for absorbing electromagnetic waves and a method for manufacturing the same are disclosed. The composition comprises a raw powder comprising by weight between about 60% and about 80% Fe.sub.2 O.sub.3, between about 3% and about 8% NiO, between about 15% and about 25% ZnO, and between about 3% and about 8% CuO, and a mixture around the raw powder comprising by weight between about 30% and about 50% water, between about 0.2% and about 0.6% a dispersing agent, between about 0.5% and about 1.0% a plasticizer, and between about 0.1% and about 0.4% a lubricant. The method comprises the steps of grinding the powder, converting the grounded powder into granulates, forming the granulates into a shaped body, sintering the shaped body in a furnace, and cooling the sintered body gradually. The ceramic composition can absorb much of the electromagnetic waves generated from electric devices such as cellular phones, beepers, computers, wireless telephones, etc.Type: GrantFiled: June 24, 1997Date of Patent: June 23, 1998Inventor: Sung-Yong Hong
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Patent number: 5759480Abstract: Components whose palladium metal-containing constituent is not subject to delamination and which exhibit very good dielectric properties are obtained by means of a method of manufacturing a ceramic electronic component. The ceramic electronic component is essentially composed of a dielectric oxide ceramic and at least one palladium-containing component, and is obtained by firing and sintering of a green body containing an organic binder with the firing process including a first step in which the binder is removed from the binder-containing green body by means of a water-gas reaction in a water vapor-containing, essentially oxygen-free, atmosphere at temperatures between 20.degree. and 880 .degree. C., and a second step in which the dielectric oxide ceramic is re-oxidized in an atmosphere having an oxygen content of 10 to 100% by volume at a temperature in the range from 880 .degree. C. to 900 .degree. C.Type: GrantFiled: December 5, 1995Date of Patent: June 2, 1998Assignee: U.S. Philips CorporationInventors: Detlev Hennings, Herbert Schreinemacher
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Patent number: 5756042Abstract: A process is proposed for producing non-oxidic ceramic having a thermal conductivity in a predetermined range. A shaped body of non-oxidic ceramic material is heated to remove organic constituents, and is subsequently thermally treated in an oxygen-containing atmosphere to incorporate oxygen atoms into the crystal lattice of the non-oxidic ceramic, with the temperature and/or the hold time at this temperature being selected as a function of the predetermined thermal conductivity range, and the shaped body is finally sintered in a non-oxidizing atmosphere.Type: GrantFiled: February 21, 1995Date of Patent: May 26, 1998Assignee: Hoechst AktiengesellschaftInventors: Rainer Buckpesch, Hans-Michael Guther, Christine Kostler, Andreas Roosen, Katharina Seitz
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Patent number: 5753160Abstract: The present invention provides a method for controlling a firing shrinkage of a ceramic green body. The method includes the steps of: subjecting a ceramic powder to a pretreatment by which a spherical diameter (Rs) of the ceramic powder is adjusted to be 1 .mu.m or less, wherein Rs is expressed by an equation of Rs(.mu.m)=6/.rho. S (.rho. is a true density (g/cm.sup.3) of the ceramic powder, and S is a BET specific surface area (m.sup.2 /s) of the ceramic powder.); subjecting the ceramic powder to heat treatment at a specific temperature calculated in advance; molding the ceramic powder to obtain a ceramic green body; and firing the ceramic green body. A temperature for the heat-treatment is calculated of the basis of a correlation between calculative rates for firing and arbitrary selected temperatures.Type: GrantFiled: October 2, 1995Date of Patent: May 19, 1998Assignee: NGK Insulators, Ltd.Inventors: Yukihisa Takeuchi, Tsutomu Nanataki, Hisanori Yamamoto, Katsuyuki Takeuchi