Producing Microporous Article (e.g., Filter, Etc.) Patents (Class 264/628)
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Patent number: 11433377Abstract: A substrate (11) of an exhaust gas purification catalyst (10) includes inflow-side cells (21), outflow-side cells (22), and porous partition walls (23) each separating the inflow-side cell and the outflow-side cell. Catalyst portions (14, 15) are provided on surfaces of the partition walls that each face the inflow-side cell and/or surfaces of the partition walls that each face the outflow-side cell. In a cross section vertical to an exhaust gas flow direction, the percentage of the total area of voids, each void satisfying the expression L/{2(?S)1/2}?1.1, wherein L is the perimeter of the void in the cross section and S is the area of the void in the cross section, is from 3 to 10% based on the apparent area of the catalyst portion present on the partition wall.Type: GrantFiled: March 9, 2020Date of Patent: September 6, 2022Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Yusuke Nagai, Shingo Akita, Hiroki Kurihara, Yoshinori Endo
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Patent number: 10821390Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall surrounding cells each of which has one end plugged by a plugging portion. An open frontal area O (%) of the cells in the honeycomb structure body is 75 to 80%, a porosity P (%) of the partition wall measured by a mercury press-in method is 52 to 58%, an average pore diameter D (?m) of the partition wall measured by the mercury press-in method is 6 to 12 ?m, and a pore volume rate A (%) of pores whose pore diameters are not less than 20 ?m with respect to an overall pore volume of the partition wall is not more than 13.5%.Type: GrantFiled: March 11, 2019Date of Patent: November 3, 2020Assignee: NGK Insulators, Ltd.Inventor: Fumihiko Yoshioka
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Patent number: 10807916Abstract: In a method of preparing a modified barium titanate foam ceramic/thermosetting resin composite material, an organic additive is used as an auxiliary; deionized water is used as a solvent; nanometer barium titanate is used as a ceramic raw material; and these components are mixed and grounded to form a slurry. A pre-treated polymer sponge is impregnated in the slurry for slurry coating treatment and a barium titanate foam ceramic is obtained after drying and sintering. Then, through dopamine modification, micrometer/nanometer silver is deposited in situ on a skeleton surface. A resin, which is in the molten state and is thermosettable, is immersed into pores of the modified barium titanate foam ceramic, and the modified barium titanate foam ceramic/thermosetting resin composite material is obtained after a thermosetting treatment.Type: GrantFiled: November 29, 2016Date of Patent: October 20, 2020Assignee: SOOCHOW UNIVERSITYInventors: Guozheng Liang, Longhui Zheng, Aijuan Gu, Bihuan Peng, Li Yuan
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Patent number: 10723677Abstract: The present invention relates to a zeolitic granular material having a connected zeolitic structure across the entire volume thereof, having high mechanical resistance to crushing in the bed, and optimised material transfer in the macro-mesopores. The invention also relates to the method for preparing said zeolitic granular material, as well as to the use thereof as an adsorbent material in co-current or counter-current liquid phase separation methods, typically in a simulated mobile bed.Type: GrantFiled: November 20, 2014Date of Patent: July 28, 2020Assignees: ARKEMA FRANCE, IFP ENERGIES NOUVELLESInventors: Catherine Laroche, Ludivine Bouvier, Philibert Leflaive, Cecile Lutz, Anne-Sophie Gay, Florent Moreau
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Patent number: 10717680Abstract: A method of fabricating a ceramic article includes providing a porous body that includes a plurality of fiber bundles that has an intra-bundle porosity and an inter-bundle porosity, infiltrating the intra-bundle porosity and the inter-bundle porosity with a mixture of particles in a liquid carrier, the particles having an average size selected with respect to at least the intra-bundle porosity, removing the liquid carrier from the porous body to deposit the particles in the intra-bundle porosity and in the inter-bundle porosity, infiltrating a preceramic polymer into a remaining intra-bundle porosity and a remaining inter-bundle porosity, and thermally converting the preceramic polymer to a ceramic material.Type: GrantFiled: March 29, 2018Date of Patent: July 21, 2020Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Shahram Amini, Xia Tang, Wayde R. Schmidt, Tania Bhatia Kashyap
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Patent number: 10661216Abstract: The invention relates to a wall-flow filter for cleaning exhaust gases from engines, with parallel exhaust gas inlet channels and exhaust gas outlet channels which are closed at alternate ends, said filter additionally comprising catalyst channels which are closed at both ends and contain a catalyst in solid form. The invention also relates to production methods and uses of the filter for cleaning exhaust gases, particularly from diesel engines.Type: GrantFiled: January 29, 2018Date of Patent: May 26, 2020Assignee: UMICORE AG & CO. KGInventor: Stefan Franoschek
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Patent number: 10632648Abstract: A ceramic formed body extrusion method for forming a ceramic formed body having a wall-shaped or plate-shaped formed portion by using an extrusion die provided with a slit for extrusion of a ceramic formed body from a raw material for forming, the slit including a slit former stage unit located on an upstream side in an extrusion direction in the extrusion and a slit latter stage unit located on a downstream side in the extrusion direction, the slit latter stage unit having a width of three to 27 times a width of the slit former stage unit, and by extruding a raw material containing a first particle having an aspect ratio of two or more and less than 300 such that the raw material passes though the slit former stage unit of the extrusion die and then passes through the slit latter stage unit.Type: GrantFiled: July 30, 2019Date of Patent: April 28, 2020Assignee: NGK Insulators, Ltd.Inventors: Takafumi Kimata, Kenichi Hidaka, Yoshio Kikuchi, Masaki Ishikawa, Kisuke Yamamoto, Kenji Morimoto
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Patent number: 10596722Abstract: A ceramic formed body extrusion method for forming a ceramic formed body having a wall-shaped or plate-shaped formed portion by using an extrusion die provided with a slit for extrusion of a ceramic formed body from a raw material for forming, the slit including a slit former stage unit located on an upstream side in an extrusion direction in the extrusion and a slit latter stage unit located on a downstream side in the extrusion direction, the slit latter stage unit having a width of three to 27 times a width of the slit former stage unit, and by extruding a raw material containing a first particle having an aspect ratio of two or more and less than 300 such that the raw material passes though the slit former stage unit of the extrusion die and then passes through the slit latter stage unit.Type: GrantFiled: July 30, 2019Date of Patent: March 24, 2020Assignee: NGK Insulators, Ltd.Inventors: Takafumi Kimata, Kenichi Hidaka, Yoshio Kikuchi, Masaki Ishikawa, Kisuke Yamamoto, Kenji Morimoto
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Patent number: 10590529Abstract: Embodiments of the present technology include metal foams and methods of manufacture. An example method of creating a porous metal foam includes mixing an amount of a metallic powder with an amount of sacrificial particles in a specified ratio to create a mixture; and applying pressure to the mixture that is sufficient to: compact the mixture; decompose or dissolve the sacrificial particles; and fuse the metallic powder into the porous metal foam.Type: GrantFiled: April 16, 2018Date of Patent: March 17, 2020Assignee: Fourté International, SDN. BHDInventors: James J. Farquhar, Choon Ming Seah
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Patent number: 10421213Abstract: A ceramic formed body extrusion method for forming a ceramic formed body having a wall-shaped or plate-shaped formed portion by using an extrusion die provided with a slit for extrusion of a ceramic formed body from a raw material for forming, the slit including a slit former stage unit located on an upstream side in an extrusion direction in the extrusion and a slit latter stage unit located on a downstream side in the extrusion direction, the slit latter stage unit having a width of three to 27 times a width of the slit former stage unit, and by extruding a raw material containing a first particle having an aspect ratio of two or more and less than 300 such that the raw material passes though the slit former stage unit of the extrusion die and then passes through the slit latter stage unit.Type: GrantFiled: March 28, 2017Date of Patent: September 24, 2019Assignee: NGK Insulators, Ltd.Inventors: Takafumi Kimata, Kenichi Hidaka, Yoshio Kikuchi, Masaki Ishikawa, Kisuke Yamamoto, Kenji Morimoto
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Patent number: 10060312Abstract: An exhaust gas filter for purifying exhaust gases including particulate matter discharged from an internal combustion engine includes a honeycomb structure whose axial direction matches an exhaust gas flow, a plug portion which selectively plugs upstream end faces of the honeycomb structure which faces the exhaust gas flow, and catalyst carried on the honeycomb structure. The honeycomb structure has a plurality of partition walls and cells surrounded by the partition walls, and pores formed inside partition walls between adjacent cells communicating with each other. The plurality of the cells have open cells which are penetrated in the axial direction and plugged cells having one upstream end which face the exhaust gas flow plugged by the plug portion. The honeycomb structure has a first region which does not carry the catalyst on the partition walls and a second region which carries the catalyst on the partition walls.Type: GrantFiled: July 12, 2016Date of Patent: August 28, 2018Assignee: DENSO CORPORATIONInventors: Takumi Suzawa, Yuto Amano, Manabu Ohsuka, Mikio Ishihara
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Patent number: 9790129Abstract: A process for fabricating pre-sintered zirconia blanks that are then computer machined and sintered to form dental appliances having highly advantageous features. The principal steps of a preferred embodiment of that process comprise; a) preparing a ceramic slurry of zirconia powder; b) subjecting the slurry to attrition milling down to about a 5-29 nm crystallite size; c) preparing a vacuum assisted and pressure assisted slip casting mold and pouring the milled slurry into the slip-casting mold; d) after casting, excess slurry is poured from the mold and a consolidated zirconia blank is removed; e) drying the blank and pre-sintering it to form solid blanks ready for CAD/CAM machining and sintering to net shape. The attrition is run with ball bearings that are of the sample material to prevent contamination. It also is run, up to 24 hours, to break down the crystallites to overcome the high density of zirconia.Type: GrantFiled: July 27, 2016Date of Patent: October 17, 2017Assignee: James R. Glidewell Dental Ceramics, Inc.Inventor: Robin A. Carden
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Patent number: 9597654Abstract: Modified Trass material has an enlarged active surface compared to native Trass. A method of preparation of the Modified Trass includes contacting Trass with an agent capable to dissolve away components in the Trass, and removing the dissolved components from the Trass. The modified Tass can be used for removing substances from fluids, in particular from exhaust gases of combustion plants.Type: GrantFiled: June 21, 2013Date of Patent: March 21, 2017Assignee: FTU GmbH Forschung und Technische Entwicklung im UmweitschutzInventors: Konrad Fichtel, Michael Fichtel, Roland Fichtel
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Patent number: 9475002Abstract: Catalytic articles, methods and emissions treatment systems for treating an engine exhaust gas stream containing NOx and particulate matter are disclosed and include a particulate filter comprising a first SCR catalyst for NOx conversion disposed downstream of the injector. The particulate filter is a partial filter with a particle filtration efficiency between about 30% and 60% and an SCR catalyst loading in the range of 0.1 g/in3-3.5 g/in3.Type: GrantFiled: April 22, 2010Date of Patent: October 25, 2016Assignee: BASF CorporationInventors: R. Samuel Boorse, Kenneth E. Voss, Martin Dieterle
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Patent number: 9067831Abstract: Disclosed is a ceramic honeycomb structure comprising a honeycomb body and a multilayered outer layer formed of a thick core layer applied and rapidly dried and a thin clad layer dried more gently to form a crack free dual skin layer. The core layer may have properties that are closer to those of the ceramic honeycomb body in service than the clad layer that may provide a tough outer shell to withstand handling and assembly.Type: GrantFiled: November 29, 2012Date of Patent: June 30, 2015Assignee: Corning IncorporatedInventors: Thomas Richard Chapman, Jacob George, Ralph Henry Hagg, Amit Halder, Huthavahana Kuchibhotla Sarma
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Publication number: 20150125361Abstract: A permanent filter for a medical sterilization container is provided. The permanent filter is made from a ceramic. The ceramic is made from globular substrate grains. A medical sterilization container is also provided, in particular for receiving and storing objects to be sterilized, having a container bottom part and a container top part for closing the container bottom part in a closed position of the sterilization container. At least one of the container bottom part and the container top part have a gas exchange orifice, which is closed with a permanent filter. The permanent filter is made from a ceramic and the ceramic is made from globular substrate grains. In addition, a method is provided for producing a permanent filter for a medical sterilization container. The permanent filter is produced from a ceramic material by sintering. Globular substrate grains are used as the ceramic material.Type: ApplicationFiled: October 31, 2014Publication date: May 7, 2015Inventors: Dieter Weisshaupt, Thomas Weik, Stefan Schuster, John Gray-Dreizler, Wolfgang Burger
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Patent number: 8992808Abstract: The present invention relates to a method of manufacturing a porous pre-sintered granule for a sintered reaction-bonded silicon nitride, to which a pressure forming technology can be applied to obtain a porous sintered reaction-bonded silicon nitride having high porosity and having a structure in which macropores and micropores coexist with each other, and to a porous pre-sintered granule manufactured by the method. The method includes the steps of: granulating a raw material comprising silicon and sintering additives including yttrium, aluminum and at least one alkali earth metal compound; and pre-sintering the granulated raw material at a temperature of 1300˜1375° C. under an inert atmosphere. According to the present invention, a porous pre-sintered granule for porous sintered reaction-bonded silicon nitride, which can increase the air permeability and trapping efficiency by controlling the size of a pore channel such that macropores and micropores coexist, can be manufactured.Type: GrantFiled: August 30, 2011Date of Patent: March 31, 2015Assignee: Korea Institute of Machinery & MaterialsInventors: Young Jo Park, Wook Kyung Jang, In Hyuck Song
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Publication number: 20150036969Abstract: An apparatus comprising a dispersion plate, a dispersion plate, the dispersion plate including input side openings connected to holes therein, the holes following a torturous path through the dispersion plate and configured to deliver dopants through output side openings of the dispersion plate.Type: ApplicationFiled: July 31, 2013Publication date: February 5, 2015Applicant: LGS Innovations LLCInventors: Hugo Safar, Mike Santo, Brijesh Vyas
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Publication number: 20150030529Abstract: A method for converting thermal energy to chemical energy by reducing a reactive oxide substrate at a constant temperature under a first atmosphere with a lower oxygen partial pressure, and then contacting the reduced oxide at the same temperature with a second atmosphere with a higher oxygen partial pressure, during which oxygen is driven into the reduced oxide by the oxygen chemical potential difference between the two atmospheres, thereby leaving fuel behind, i.e. producing fuel. A method for preparing the reactive oxide substrate by using liquid media as a binder and pore former and heating the mixture of the reactive oxide and the liquid media, thereby forming the reactive oxide substrate.Type: ApplicationFiled: June 25, 2012Publication date: January 29, 2015Applicant: California Institute of TechnologyInventors: Yong Hao, William C. Chueh, Sossina M. Haile
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Publication number: 20150014901Abstract: A method for manufacturing non-sewing three-dimensional fabric capable of polychrome printing comprises steps of setting a mold seat formed by a stack of layers of mold powder, reversely pressing a surface layer thereof by a substantial fabric to form a plurality of low-lying grooves corresponding to the patterns, sintering the mold seat under high temperature for getting a ventilative mold plate, and placing and positioning the mold plate in a vacuum suction groove, whereby a half-melted plastic fabric plastered on a top surface of the ventilative mold plate is tightly pressed on a surface of the low-lying grooves by a vacuum suction force and plastic-formed into an initial material with corresponding reverse and three-dimensional patterns.Type: ApplicationFiled: July 9, 2013Publication date: January 15, 2015Applicant: NOVA LEATHER ENTERPRISES Co. LTD.Inventor: SU-FANG OU
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Publication number: 20150008178Abstract: There are disclosed a honeycomb shaped porous ceramic body to manufacture a honeycomb shaped ceramic separation membrane structure in which a separation performance does not deteriorate under a higher operation pressure than before, a manufacturing method for the porous body, and a honeycomb shaped ceramic separation membrane structure. The honeycomb shaped ceramic separation membrane structure 1 includes a honeycomb shaped substrate 30, an intermediate layer 31, an alumina surface layer 32, and a separation layer 33. The structure has the alumina surface layer 32 on the intermediate layer 31, whereby even when the insides of the cells 4 are pressurized, cracks are not easily generated in a porous body 9 or the separation layer 33 and the deterioration of the separation performance does not easily occur.Type: ApplicationFiled: September 22, 2014Publication date: January 8, 2015Inventors: Makoto MIYAHARA, Makiko ICHIKAWA, Kenji YAJIMA, Makoto TERANISHI, Tetsuya UCHIKAWA, Hideyuki SUZUKI
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Patent number: 8926886Abstract: The present invention relates to the fabrication of multichannel nerve conduits for use in the repair of nerve injury. In particular, the invention relates to collagen multichannel nerve conduits which are suitable for use in repair of peripheral nerves.Type: GrantFiled: April 14, 2011Date of Patent: January 6, 2015Assignee: National University of Ireland, GalwayInventors: Abhay Pandit, Li Yao, Anthony Windebank
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Patent number: 8926874Abstract: The present invention relates to a porous manganese oxide-based lithium absorbent and a method for preparing the same. The method includes the steps of preparing a mixture by mixing a reactant for the synthesis of a lithium-manganese oxide precursor powder with an inorganic binder, molding the mixture, preparing a porous lithium-manganese oxide precursor molded body by heat-treating the molded mixture, and acid-treating the porous lithium-manganese oxide precursor molded body such that lithium ions of the porous lithium-manganese oxide precursor are exchanged with hydrogen ions, wherein pores are formed in the lithium-manganese oxide precursor molded body by gas generated in the heat treatment. The porous manganese oxide-based lithium adsorbent according to the present invention is easy to handle and has many more adsorption reaction sites compared to existing molded adsorbents, thus providing high lithium adsorption efficiency.Type: GrantFiled: June 26, 2012Date of Patent: January 6, 2015Assignee: Korea Institute of Geoscience and Mineral Resources (KIGAM)Inventors: Kang-Sup Chung, Tae Gong Ryu, Byoung Gyu Kim, Jung Ho Ryu
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Patent number: 8916088Abstract: Metal, ceramic and cermet hollow articles produced from low viscosity suspensions. The articles are useful for filters, catalyst media, fuel cell electrodes, body implantation devices, structural materials, vibration and noise control, heat exchangers, heat sinks, heat pipes, heat shields and other applications.Type: GrantFiled: June 5, 2012Date of Patent: December 23, 2014Inventors: Mohammad Behi, Alexander Lobovsky
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Patent number: 8906289Abstract: Method for manufacturing a friction disk including preparing a mixture including a carbide-forming element having an average particle size ?2,000 ?m, a resin, optionally a binder, and optionally fine carbon, and/or short carbon fibers; forming the mixture at ? to 280° C. to produce a molded body; heating the molded body to approximately 750° C. to approximately 1300° C. to form a porous carbon body including a carbon residue; heating the porous carbon body to a temperature above the melting point of the carbide-forming element thereby reacting the carbide-forming element with at least a portion of the carbon residue to yield an alveolar structure; infiltrating the alveolar structure with silicon at a temperature above the melting point of silicon thereby filling at least one pore of the alveolar structure with silicon and reacting the silicon with an amount of unreacted carbon residue to form silicon carbide; and obtaining a friction disk.Type: GrantFiled: June 7, 2007Date of Patent: December 9, 2014Assignee: AudiInventors: Andreas Kienzle, Ingrid Krätschmer
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Publication number: 20140339744Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have microstructure of sinter bonded or reaction bonded large pre-reacted particles and pore network structure exhibiting large pore necks. The method of making the porous ceramic articles involves using pre-reacted particles having one or more phases. A plastic ceramic precursor composition is also disclosed. The composition includes a mixture of at least one of dense, porous, or hollow spheroidal pre-reacted particles and a liquid vehicle.Type: ApplicationFiled: April 11, 2014Publication date: November 20, 2014Applicant: Corning IncorporatedInventors: Monika Backhaus-Ricoult, Christopher Raymond Glose
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Patent number: 8865040Abstract: This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.Type: GrantFiled: February 4, 2011Date of Patent: October 21, 2014Assignee: Nanotek Instruments, Inc.Inventors: Bor Z. Jang, Aruna Zhamu, Lulu Song
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Patent number: 8852486Abstract: A molded discrete low stress gasket is constructed of restructured filled PTFE for use in corrosive or severe chemical environments under relatively low bolt loads. The gasket has a gasket surface and includes a raised outer sealing ring and a raised inner sealing ring. The gasket may constructed from a restructured filled PTFE material, with the sealing rings deforming at lower pressures than the remaining portions of the gasket.Type: GrantFiled: November 6, 2007Date of Patent: October 7, 2014Assignee: Garlock Sealing Technologies, LLCInventors: T. Scott Tanner, Stefan Pitolaj
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Publication number: 20140291898Abstract: A porous sintered silicon carbide body that includes a ceramic and a solid lubricant and methods of making thereof are described. The porous silicon carbide body can be a seal. The porous sintered silicon carbide body defines pores that can have an average pore size in a range of between about 20 ?m and about 40 ?m, and a porosity in a range of between about 1% and about 6% by volume.Type: ApplicationFiled: June 11, 2014Publication date: October 2, 2014Inventors: Vimal K. PUJARI, Nikolas J. NINOS
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Publication number: 20140260534Abstract: An improved biocompatible filter for use in liquid chromatography systems such as HPLC or UHPLC The present disclosure addresses the problem of particles bypassing a filter in a liquid chromatography application by design features in the interface between the frit filter and ring that form an improved seal between the ring and frit and prevent leakage around the filter in high measure chromatography. Design features also include frit filters with an internal particle size gradient for pre-column separation activity during filtration.Type: ApplicationFiled: March 17, 2014Publication date: September 18, 2014Applicant: IDEX Health & Science LLCInventors: Mark Hahn, Eric Beemer
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Publication number: 20140249058Abstract: The present invention relates to lightweight high strength microsphere containing ceramic particles having controlled microsphere placement and/or size and microsphere morphology, which produces an improved balance of specific gravity and crush strength such that they can be used in applications such as proppants to prop open subterranean formation fractions. Proppant formulations are further disclosed which use one or more microsphere containing ceramic particles of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the microsphere containing ceramic particles of the present invention are further disclosed, as well as methods of making the microsphere containing ceramic particles.Type: ApplicationFiled: April 15, 2014Publication date: September 4, 2014Applicant: Oxane Materials, Inc.Inventors: Shanghua Wu, Yuming Xie, Christopher E. Coker, Dilip Chatterjee
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Patent number: 8821607Abstract: A particle capture unit adopted to be exposed to a space in which particles fly includes at least a first layer formed of a plurality of first fiber-like materials and a second layer formed of a plurality of second fiber-like materials. The first fiber-like materials are thinner than the second fiber-like materials and arrangement density of the first fiber-like materials in the first layer is higher than that of the second fiber-like materials in the second layer, the second layer is interposed between the first layer and the space, and the first and second layers are hardened and bonded together by sintering.Type: GrantFiled: March 23, 2012Date of Patent: September 2, 2014Assignee: Tokyo Electron LimitedInventors: Tsuyoshi Moriya, Syunsuke Toyoizumi, Katsuyuki Takahiro
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Publication number: 20140187416Abstract: The current document is directed to processes for producing improved porous catalysts for the dehydrogenation of organic compounds. In one implementation, the process comprises providing a powder of metal particles, sieving the powder using vibrating-screen sieves, aligning metal particles collected from sieving under an external magnetic field, partially sintering the aligned metal particles to form a solid matrix by heating the aligned metal particles in a furnace or microwave oven, or heating the aligned metal particles using a laser sintering process with a controlled amount of external heat, to a temperature below the melting point of the metal powder, and oxidizing the matrix to produce the porous catalyst. The catalysts produced by the disclosed methods have a porous body with increased surface area, can assume various microstructures, and consist essentially of metal oxides.Type: ApplicationFiled: December 17, 2013Publication date: July 3, 2014Applicant: Asemblon Inc.Inventors: Esmaeel Naeemi, David O'Connor
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Publication number: 20140148543Abstract: A method of making a composite sheet, a method of making composite component and a composite component are provided. The method of making a composite sheet includes providing a container, adding a binder to the container, adding a plurality of randomly oriented fibers to the binder in the container, and subjecting the container to motion to coat the plurality of randomly oriented fibers with the binder. The method includes curing the binder and coated plurality of randomly oriented fibers to form a composite sheet. The plurality of randomly oriented fibers of the composite sheet are interlocked within the binder. The composite has uniform strength in all planar directions.Type: ApplicationFiled: November 29, 2012Publication date: May 29, 2014Applicant: GENERAL ELECTRIC COMPANYInventors: Herbert Chidsey ROBERTS, III, Gregory S. CORMAN
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Patent number: 8728991Abstract: The present invention relates to lightweight high strength microsphere containing ceramic particles having controlled microsphere placement and/or size and microsphere morphology, which produces an improved balance of specific gravity and crush strength such that they can be used in applications such as proppants to prop open subterranean formation fractions. Proppant formulations are further disclosed which use one or more microsphere containing ceramic particles of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the microsphere containing ceramic particles of the present invention are further disclosed, as well as methods of making the microsphere containing ceramic particles.Type: GrantFiled: December 23, 2010Date of Patent: May 20, 2014Assignee: Oxane Materials, Inc.Inventors: Shanghua Wu, Yuming Xie, Christopher E. Coker, Dilip Chatterjee
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Publication number: 20140072490Abstract: A wall-flow filter comprises a catalyst for converting oxides of nitrogen in the presence of a reducing agent, which wall-flow filter comprising an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one metal, wherein: the at least one metal is present throughout the extruded solid body alone or in combination with: is also present in a higher concentration at a surface of the extruded solid body; is also carried in one or more coating layer(s) on a surface of the extruded solid body; or both.Type: ApplicationFiled: November 12, 2013Publication date: March 13, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel
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Publication number: 20140035206Abstract: Disclosed is a porous sintered reaction-bonded silicon nitride ceramic, which includes an array of sintered granules having fine pore channels in the sintered granules and coarse pore channels formed between the sintered granules, and in which the pore channel size is controlled so that both coarse pores and fine pores are formed together in the ceramic, thus simultaneously enhancing air permeability and capturing efficiency. A method of manufacturing the porous sintered reaction-bonded silicon nitride ceramic is also provided.Type: ApplicationFiled: October 3, 2013Publication date: February 6, 2014Applicant: Korea Institute Of Machinery & MaterialsInventors: Young Jo PARK, Boo Won PARK, In Hyuck SONG
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Patent number: 8591820Abstract: Particulate filters for reducing NOx and particulate matter in diesel exhaust and methods for forming the same are disclosed. In one embodiment, a particulate filter may include a honeycomb body with a plurality of channel walls extending from an inlet end to an outlet end. At least a first set of the channels are plugged proximate at least one of the inlet end or the outlet end. A filter zone may extend from the inlet end in an axial direction of the particulate filter. A DeNOx zone may be located downstream of the filter zone. The channel walls of the particulate filter may include a DeNOx functional catalyst in the DeNOx zone and a ratio of the permeability ?fz of the channel walls in the filter zone to the permeability ?Dz of the channel walls in the DeNOx zone (?fz:?Dz) is at least 2.Type: GrantFiled: March 11, 2011Date of Patent: November 26, 2013Assignee: Corning IncorporatedInventors: Thorsten Rolf Boger, Suhao He, Min Shen
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Patent number: 8574483Abstract: A method of deforming a component includes the step of forming the component from thermosetting, elastomeric microcellular polyurethane. The method further includes the step of heating at least a first portion of the component to a first temperature. The method further includes the step of compressing the first portion of the component while maintaining the first portion at the first temperature and while maintaining the second portion of the component at an undeformable state. The method of deforming the component shapes the first portion of the component. Preferably the method shapes the first portion of the component into a thin and/or complexly shape. The method of deforming the component also increases the first portion of the component relative to the second portion of the component, i.e. to densifying the component such that the component has varying density.Type: GrantFiled: July 17, 2006Date of Patent: November 5, 2013Assignee: BASF CorporationInventors: Daniel G. Dickson, Gary M. Lawrence
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Patent number: 8562875Abstract: Adsorbent filter media particularly suited for removal of biological contaminants in process liquids. A porous fixed bed of adsorbent material is formed, using only a granular adsorbent and a water-insoluble thermoplastic binder. The resulting composite filter allows for a higher amount of adsorbent with smaller adsorbent particles than conventional depth filters. Elimination of cellulose fiber, as well as the elimination of the thermoset binder, results in reduced contamination of the process liquid.Type: GrantFiled: March 22, 2012Date of Patent: October 22, 2013Assignee: EMD Millipore CorporationInventor: David P. Yavorsky
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Publication number: 20130273346Abstract: The present invention provides a gallium nitride sintered body and a gallium nitride molded article which have high density and low oxygen content without using a special apparatus. According to the first embodiment, a gallium nitride sintered body, which is characterized by having density of 2.5 g/cm3 to less than 5.0 g/cm3 and an intensity ratio of the gallium oxide peak of the (002) plane to the gallium nitride peak of the (002) plane of less than 3%, which is determined by X-ray diffraction analysis, can be obtained. According to the second embodiment, a metal gallium-impregnated gallium nitride molded article, which is characterized by comprising a gallium nitride phase and a metal gallium phase that exist as separate phases and having a molar ratio, Ga/(Ga+N), of 55% to 80%, can be obtained.Type: ApplicationFiled: December 20, 2011Publication date: October 17, 2013Applicant: TOSOH CORPORATIONInventors: Masami Mesuda, Keitaro Matsumaru, Koyata Takahashi, Ryou Kikuchi, Tetsuo Shibutami
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Patent number: 8551374Abstract: The invention relates to a novel, innovative industrial method for producing polystyrene (EPS) foam parts of arbitrary length and having a constant cross-section, with mixed densities located in accordance with the mechanical and thermal properties required for each application. The invention also relates to a machine (apparatus) for producing said solid parts having localized densities defined by the mechanical and thermal requirements of the application. The aforementioned products are produced by joined both longitudinally and transversely. The invention can be used to reduce the standard method to three steps, thereby resulting in a significant saving in terms of production. Moreover, unlike with the standard method, variants can be produced using the above-mentioned method, thereby increasing the range of application said type of products.Type: GrantFiled: August 30, 2007Date of Patent: October 8, 2013Assignee: Universidad de GuanajuatoInventors: Héctor Plascencia Mora, Luz Antonio Aguilera Cortés
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Publication number: 20130255207Abstract: There is disclosed a honeycomb structure which has an excellent collecting performance of a particulate matter and in which a pressure loss during flowing of a fluid through the honeycomb structure is low. The honeycomb structure includes a honeycomb base material having porous partition walls with which a plurality of cells are formed to become through channels of a fluid, a value of a ratio of an average open frontal area diameter of pores which are open in the surfaces of the partition walls to an average pore diameter of the pores formed in the partition walls is from 0.05 to 0.45, the partition walls have a single layer structure, and preferably, an open frontal area diameter of each of the pores which are open in the surfaces of the partition walls is from 0.5 to 10 ?m.Type: ApplicationFiled: March 21, 2013Publication date: October 3, 2013Applicant: NGK INSULATORS, LTD.Inventors: Yunie IZUMI, Yoshimasa KOBAYASHI
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Publication number: 20130256958Abstract: Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.Type: ApplicationFiled: May 31, 2013Publication date: October 3, 2013Inventors: Thorsten Rolf Boger, Willard Ashton Cutler, Kenneth Joseph Drury, Todd Parrish St Clair, Patrick David Tepesch, John Forrest Wight, JR.
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Publication number: 20130255213Abstract: There are disclosed a porous material having excellent heat resisting properties and an excellent resistance to heat shock. A porous material contains aggregates and an amorphous binding agent to bind the aggregates to one another in a state where pores are formed among the aggregates, the binding agent contains a rare earth element, the amorphous binding agent preferably contains magnesium, aluminum, silicon, the rare earth element and oxygen, and the amorphous binding agent preferably contains 8.0 to 15.0 mass % of MgO, 30.0 to 60.0 mass % of Al2O3, 30.0 to 55.0 mass % of SiO2, and 1.5 to 10.0 mass % of the rare earth oxide.Type: ApplicationFiled: March 25, 2013Publication date: October 3, 2013Applicant: NGK INSULATORS, LTD.Inventors: Yunie IZUMI, Yoshimasa KOBAYASHI
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Publication number: 20130247525Abstract: The honeycomb structure includes a honeycomb structure part having porous partition walls, and porous plugged portions, and when there is drawn a straight line as an inner boundary line which is positioned at a distance of 30% of a distance between an outer end surface and an inner end surface, from the inner end surface, and there is drawn a straight line as an outer boundary line which is positioned at a distance of 70% of the distance between the outer end surface and the inner end surface, from the inner end surface, each of the plugged portions has an outer region, and an inner region which is the region between the inner end surface and the inner boundary line and whose porosity is larger than a porosity of the outer region.Type: ApplicationFiled: March 19, 2013Publication date: September 26, 2013Applicant: NGK INSULATORS, LTD.Inventors: Yusuke TSUCHIYA, Hiroyuki SUENOBU
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Publication number: 20130206408Abstract: Methods are described to make strong, tough, and/or lightweight glass-ceramic composites having a crystalline phase and an amorphous phase generated by viscous reaction sintering of a complex mixture of oxides and other materials. The present invention further relates to strong, tough, and lightweight glass-ceramic composites that can be used as proppants and for other uses.Type: ApplicationFiled: March 18, 2013Publication date: August 15, 2013Applicant: OXANE MATERIALS, INC.Inventor: Oxane Materials, Inc.
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Patent number: 8500872Abstract: The invention is a ceramic tube made of two parts. A first part of the tube is made of a sensitive material for facilitating oxygen separation in the membrane. The second part is made of a different material that does not react with CO2 and/or H2O. Accordingly, by means of this Invention, there is provided a ceramic tube that is stabilized and does not deteriorate upon exposure to CO2 and/or H2O at temperatures below the operating temperatures.Type: GrantFiled: December 31, 2008Date of Patent: August 6, 2013Assignee: Technion Research & Development Foundation Ltd.Inventor: Ilan Riess
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Publication number: 20130171036Abstract: Provided are an exhaust gas purification filter having a high particulate matter (PM) combustion efficiency, a low coefficient of thermal expansion, and superior thermal resistance and a method for producing the same. An exhaust gas purification filter is formed by sintering columnar aluminum titanate particles whose surfaces have a catalyst material deposited thereon and which have an average aspect ratio (=number average major-axis length/number average minor-axis length) of 1.3 or more, wherein a catalyst made from the catalyst material by thermal treatment during the sintering is supported on the surface of the aluminum titanate.Type: ApplicationFiled: September 22, 2011Publication date: July 4, 2013Applicant: OTSUKA CHEMICAL CO., LTD.Inventors: Hiroyoshi Mori, Takahiro Mishima, Masaaki Fukuda, Sachio Fukuoka
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Patent number: 8475907Abstract: There is provided a silicon carbide-based porous body which can avoid excessive temperature elevation when it is used as a filter and the captured particulate matter (PM) is burnt for removal and which is low in strength reduction caused by heat cycle. The silicon carbide-based porous body comprises a plurality of silicon carbide (SiC) particles as an aggregate and a plurality of binding phases which bind the silicon carbide particles to each other, wherein of the binding phases, the phase having the largest volume is either of a Si phase and a phase (a metal silicide phase) made of at least one member selected from the group consisting of a Ti silicide, a Zr silicide, a Mo silicide and a W silicide, all having a linear thermal expansion coefficient at 40 to 800° C., higher than that of Si by at least 3×10?6 (° C.Type: GrantFiled: December 8, 2008Date of Patent: July 2, 2013Assignee: NGK Insulators, Ltd.Inventor: Masaaki Kawai