Abstract: A method of manufacturing building-wall flexible cladding (12) for a wall of a building so that a cladding outer surface of the building-wall flexible cladding (12) matches or substantially matches a textured wall surface of the wall of the building. This is first achieved by selecting the wall to be modelled (S101) and forming an impression of the wall (S102). An absorbent flexible substrate (18) is provided (S103), and a wet mixture (24) created (S105) and applied to the substrate (18, S106) to form one or more tiles (24a). The wet mixture (24) is textured by applying the impression so that the cladding outer surface corresponds or substantially corresponds to the said textured wall surface (S108). Finally, the textured wet mixture is cured (S109).

Abstract: A method of fabricating an impregnated fiber assembly, the method including introducing a first suspension including a first powder of solid particles into an inside volume defined by an inside face of a first fiber texture of hollow shape placed in a mold, an outer face of the first fiber texture being present facing a wall of the mold; using a centrifugal force to impregnate the first fiber texture with the first suspension by rotating the mold; after impregnating the first texture, positioning a second fiber texture on the inside face of the first fiber texture to obtain a fiber assembly; introducing a second suspension including a second powder of solid particles into the inside volume after putting the second fiber texture into position; and using a centrifugal force to impregnate the second fiber texture with the second suspension by rotating the mold to obtain an impregnated fiber assembly.

Abstract: A method of forming a layered candle assembly includes positioning a candle core in a form. A layer of powdered wax is loaded into the form. The powdered wax layer has an outer region and an inner region. Mechanical force is applied to compress the outer region of the powdered wax layer and form an upper interface surface that is substantially non-horizontal. The outer perimeter of the interface surface is visible to an observer in the finished candle assembly. A liquefied fuel substance is poured over the top of the powdered wax layer to form a layer of solid wax. A wick may be added to at a desirable stage in the method of forming the layered candle assembly. The powdered wax and solid wax layers may each have a color or a combination of colors and/or a scent component or a combination of scent components.

Abstract: This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

Abstract: The present invention relates to panels or slabs formed by stone agglomerate for the manufacture of which an organic binder containing an ingredient of a plant origin is used. The panels or slabs object of the invention are formed from stone materials or the like, granulated and subsequently agglomerated by means of a binder, specifically an organic resin containing one or more polyols of a plant origin. Furthermore, by means of using this binder together with materials from waste and used and/or recycled products, a material with good features and with a very high content of recycled material or material of a renewable origin can be obtained. The manufactured panel or slab containing a resin part of a plant origin of the present invention is particularly suitable for its use indoors as a kitchen counter, a bathroom counter, or any work surface, as well as for its use as flooring or sidings.

Abstract: In one embodiment a solar collector is provided. The collector has a modular heat transfer component which includes a heat transfer core to heat up a heat transfer fluid. The collector makes use of the heat transfer fluid itself to prevent heat loss through radiation.

Abstract: The present invention relates to a method of making a solid cleaning composition. The method can include pressing and/or vibrating flowable waxy particles of a waxy cleaning composition. For a waxy cleaning composition, pressing and/or vibrating flowable waxy particles determines the shape and density of the solid but is not required for forming a solid. The method can employ a concrete block machine for pressing and/or vibrating. The present invention also relates to a solid cleaning composition made by the method and to solid cleaning compositions including particles bound together by a binding agent.

Abstract: The present invention relates to a method of making a solid cleaning composition. The method can include pressing and/or vibrating a flowable solid of a self-solidifying cleaning composition. For a self-solidifying cleaning composition, pressing and/or vibrating a flowable solid determines the shape and density of the solid but is not required for forming a solid. The method can employ a concrete block machine for pressing and/or vibrating. The present invention also relates to a solid cleaning composition made by the method and to solid cleaning compositions including particles bound together by a binding agent.

Abstract: The present invention relates to a method of making a solid cleaning composition. The method can include pressing and/or vibrating a flowable solid of a self-solidifying cleaning composition. For a self-solidifying cleaning composition, pressing and/or vibrating a flowable solid determines the shape and density of the solid but is not required for forming a solid. The method can employ a concrete block machine for pressing and/or vibrating. The present invention also relates to a solid cleaning composition made by the method and to solid cleaning compositions including particles bound together by a binding agent.

Abstract: A molded discrete low stress gasket is constructed of restructured filled PTFE for use in corrosive or severe chemical environments under relatively low bolt loads. The gasket has a gasket surface and includes a raised outer sealing ring and a raised inner sealing ring. The gasket may constructed from a restructured filled PTFE material, with the sealing rings deforming at lower pressures than the remaining portions of the gasket.

Abstract: Decorative foamed articles are prepared from foamed pellets, beads, particles, or other articles of a thermoplastic elastomer infused with a supercritical fluid in a pressurized container, then rapidly depressurized and heated either by immersion in a heated fluid that can rapidly heat the article or with infrared or microwave radiation to heat and foam the pellets, beads, particles, or other articles that are then molded into the articles. The pellets are dyed with a nonionic or anionic dye one of: (1) before being infused with the supercritical fluid, (2) during being infused with the supercritical fluid by a nonionic or anionic dye dissolved or dispersed in the supercritical fluid, which optionally comprises a polar liquid, (3) during immersion in the heated fluid, where the heated fluid contains the dye, or (4) after being foamed.

Abstract: A method of molding a building product may include providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method may further include commingling a first material and a second material into a flow. The second material may be a color that contrasts with a color of the first material. The method may include injecting the commingled flow into the plurality of gates to form an injection molded building product, and removing the molded building product from the injection mold. In addition, the second material may extend through an interior of the molded building product and appear as contrasting streaks on an exterior of the building product to form a variegated grain appearance.

Abstract: The invention generally relates to methods for making golf club parts that are multi-colored, each having a unique appearance. The invention provides methods for making golf club parts that have multiple colors so that each part will match a club that features one of the multiple colors. A pattern of multiply-colored molding pellets can be arranged in a club part compression mold. By varying the arrangement, the sizes of the pellets, or the color combinations, batches are made in which all of the parts have the same colors and each part is unique.

Abstract: A method of manufacturing a tablet containing coated granules comprising compressing the coated granules containing biologically active substance and having a temperature exceeding a room temperature, whereby the tablet can be prevented from rupture of a part of a coating film of the granules at the time of tablet compression.

Abstract: A chew toy product is made of multiple layers of silicone. Liquid silicone layers are vulcanized to a solid silicone layer to form a unitary solid silicone chew toy. Each of the layers can include a silicone colorant, so the chew toy can have multiple colors.

Abstract: A method of deforming a component includes the step of forming the component from thermosetting, elastomeric microcellular polyurethane. The method further includes the step of heating at least a first portion of the component to a first temperature. The method further includes the step of compressing the first portion of the component while maintaining the first portion at the first temperature and while maintaining the second portion of the component at an undeformable state. The method of deforming the component shapes the first portion of the component. Preferably the method shapes the first portion of the component into a thin and/or complexly shape. The method of deforming the component also increases the first portion of the component relative to the second portion of the component, i.e. to densifying the component such that the component has varying density.

Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.

Abstract: An apparatus comprises a molding unit having a punch and a mold cavity movable along a path between an open position in which said punch and said mold cavity are distanced apart from each other to receive a dose of plastics therebetween, and a closed position in which said punch and said mold cavity interact to form an item by pressing said dose, said punch being kept not above said cavity along said path.

Abstract: This invention relates to compositions suitable for the formation of an adhesive layer used for in-mold decoration. This invention also relates to in-mold decoration tape or strip, comprising: a carrier layer; a release layer; a durable layer; and an adhesive layer which comprises an adhesive binder, a polymeric particulate material and an inorganic particulate material.

Abstract: The present invention consists in the use, in a process of manufacture of a composition with a water and hydraulic binder base, of a rheological additive characterised in that it is an emulsion of at least one non-cross-linked copolymer, consisting of: a) (meth)acrylic acid, b) alkyl(meth)acrylate having 1 to 25 carbon atoms, c) a monomer of formula R1—(R2O)m—R3, in which: R1 designates a radical containing a polymerisable unsaturated group, R2O designates an alkylene oxide group having 1 to 6 carbon atoms, m is an integer between 20 and 30, preferentially between 23 and 27, and is very preferentially equal to 25, R3 designates a linear or branched alkyl chain having 28 to 33 carbon atoms, preferentially 30 to 33 carbon atoms, and very preferentially having 32 carbon atoms. The invention also concerns the formulations thus obtained.

Abstract: The invention relates to a method for the production of concrete blocks or concrete slabs of varying formats and sizes, whereby concrete is filled into molds for several blocks or slabs, the surface layer of which or the facing concrete layer of which has a base color and the surfaces, which have regions of difference colors, is puddled by means of vibration and/or compacting and subsequently hardened, whereby, before puddling, at least one portion of a pigmented and/or variously-pigmented and/or a color- and/or various color-containing finishing material is projected or thrown by means of at least one application device.

Abstract: A molded coarse particle product adapted for use as housewares, furniture or architectural components or the like preferentially made from coarse wood particles, flakes or chips, or any other suitable castable particulate materials such as glass, dried grass, plastic, shell particles or a combination thereof admixed and bonded together with an adhesive binder and lightly pressed into a mold preferably manually, together with a reinforcing means. The resulting surface texture of the cast product has the natural or original characteristics of the preferred particles comprising thereof such that it looks as natural as the said particles when viewed collectively together in plurality, and the quality and degree of roughness being defined by the natural features of said particles.

Abstract: The invention relates to a process for manufacturing artificial stone boards with polymerizable resins with a “veined effect” by means of the vibro-compaction under vacuum system comprising a first grinding phase of the different materials forming the filler, a second phase containing a resin with the catalyst and optionally a third phase consisting of the mixing of the two previous phases until the homogenization of the materials with the resin, a fourth phase of moulding and compaction of the obtained paste by vibro-compression under vacuum, a fifth hardening phase by polymerization of the resin by means of heating and a last cooling, cutting and polishing phase.

Abstract: Methods of manufacturing multi-colored mulch pads include providing a mold; mixing together a rubber component, a binder and a first coloring agent to form a matrix having a first colored surface; and introducing a second coloring agent onto the matrix to create a multicolored skirt having a second colored surface opposite the first colored surface.

Abstract: The invention relates to a resin polymer blend comprising at least two dry blended, non-melt processible resin polyimide particulates, wherein the non-melt processible resin polyimide articulates are molded by compression molding.

Abstract: A method for manufacturing a container may include, but is not limited to, providing a female mold and a male mold, at least one of the male mold and the female mold having a predetermined pattern formed thereon; providing a material to at least one of the male mold and the female mold; and forming a container from at least the material with the male mold and the female mold such that the container is formed with at least one of a pattern corresponding to the predetermined pattern of the male mold on an inner surface and a pattern corresponding to the predetermined pattern of the female mold on an outer surface of the container.

Abstract: A method for making patterned products includes the steps of: a) providing a plurality of differently colored granular plastic materials in a predetermined ratio to prepare one batch of molding material; b) melting together the granular plastic materials in such a manner that different colors of the granular plastic materials are put together non-homogeneously; and c) molding the granular plastic materials that have been melted to form the patterned products. The patterned products formed from the one batch of the molding material are different in color and pattern.

Abstract: A process and equipment for producing multi-color concrete products, including architectural concrete blocks, concrete bricks, modular concrete products that are suitable for use in landscaping applications, such as retaining wall blocks, concrete pavers, and concrete slabs. The invention includes a spray mechanism that sprays liquid pigment onto concrete discharged from a hopper. The concrete then proceeds to a blending mechanism which blends the pigment into the concrete to produce a multi-color concrete blend. The concrete blend is then used to produce multi-colored concrete products.

Abstract: The compression molded article includes an outer plastic film layer, a first plastic layer adhered to the outer plastic film layer and a second plastic layer adhered to the first plastic layer. Long fibers having a length of from 8 to 100 mm are admixed with the second plastic layer. The article is formed by compression molding.

Abstract: A floor covering made up of at least two layers bonded to one another, including a bottom layer (2) of electrically conductive rubber arranged under a light-colored top layer (1) of rubber, where the top layer (1) is interrupted in partial areas distributed over its area in a pattern, and formed by electrically conductive rubber there. The top layer (1) is produced from a powder (1.1) of first particles (1.2) that are light in color and made of electrically insulating rubber, as well as second particles (1.3) embedded in it, which are made of electrically conductive, at least partially vulcanized rubber. The second particles (1.3) have a diameter D, determined by screen analysis, that is at least as great as the thickness D1 of the top layer and, for practical purposes, not greater than the total of the thicknesses of the top layer and the bottom layer D2. The first (1.2) and the second (1.3) particles are pressed together and to the bottom layer (2), without pores, and bonded by vulcanization.

Abstract: This invention discloses a method for manufacturing synthetic stone board for building or decorative purposes. The method has acts of putting sand particles into multiple material containers, adding thick liquid basic materials with different colors and concentrations respectively into the material containers and mixing the sand particles and the thick liquid basic materials by means of completely stirring to achieve mixtures in the material containers. The mixtures are taken from the material containers and added to a mixing container in a desired proportion in colors of the manufactured synthetic stone board, and are then stirred in the mixing container to achieve a mixed mixture. The mixed mixture is compressed from the mixing container into a mold and is pressed in the mold with pressure to achieve a semi-finished product. With a solidifying process, a synthetic stone board with natural grains and desired colors is provided.

Abstract: The compression molded article includes an outer plastic film layer, a first plastic layer adhered to the outer plastic film layer and a second plastic layer adhered to the first plastic layer. Long fibers having a length of from 8 to 100 mm are admixed with the second plastic layer. The article is formed by compression molding.

Abstract: The present invention discloses a simulated limestone, a method of producing the simulated limestone, and a method of achieving a surface texture. The simulated limestone has been specifically formulated and designed in order to overcome the currently existing problems of other simulated or artificial stones that are currently available. The invention additionally discloses a method of producing the simulated limestone which provides unique characteristics. Also disclosed, is a method of preparing a surface texture which provides a product having the enhanced appearance of natural limestone. Both methods disclosed herein may be completed in a time efficient manner and produce a simulated limestone having the appearance of natural limestone and other benefits described herein.

Abstract: Decorative surface material having a decorative pattern in which a combination of domains of varying sizes and colors are defined by shading variations at the interfaces of adjoining domains, the decorative pattern being provided by a process in which a flowable thermosettable molding formulation having orientable particles mixed therein is divided into fragments which are mixed together, the mixture is fed into a hot mold and pressure is applied to form the solid surface material.

Abstract: A method to produce an electrically conductive floor covering made of first particles of a polymer material which are surrounded with electrically conductive second particles and compressed in the intermediate space between the top and bottom sides of the floor covering, with the floor covering having at least one cut surface and the electrically conductive second particles forming conductive paths which connect the upper side and the lower side of the floor covering in an electrically conductive way, in which the first particles comprise at least one granulated elastomer material and form a matrix, in which the second particles form electric conductive paths along the particle boundaries of the first particles.

Abstract: A method forms a concrete block, particularly but not exclusively a composite block with a reflective fascia portion. The block is formed by a dry-cast technique, in which mixture for forming the block has a water/cement ratio less than or equal to 0.35, in combination with application of a compaction force so that the resultant block complies with compressive strength requirements set out in BS 6717: part 1: 1993.

Abstract: A novel process for creating aesthetically pleasing multicolor designs and patterns in cast materials, particularly cementitious materials, which may be used to imitate natural stone in appearance. The process includes the steps of preparing multiple colors of the casting material, geometrically loading these colors in a three dimensional array in a holding container according to formulas corresponding to particular patterns to be created, placing the geometrically loaded colors into a mold by means which include pouring, extruding and spraying, consolidating the mixtures in the mold and allowing them to set, and removing the cast structure from the mold followed by polishing and sealing if required. A removable matrix in the holding container provides the ability to reliably repeat patterns according to the loading formulas.

Abstract: A resin composition, comprising the components of: (a) 10 to 40% by weight of (i) an unsaturated monomer having at least two double bonds which can effect radical polymerization or (ii) a mixture of said unsaturated monomer and an unsaturated monomer copolymerizable with said unsaturated monomer, (b) 50 to 85% by weight of an inorganic filler, (c) 1 to 20% by weight of a cross-linked resin particle, (d) 0.1 to 20% by weight of a resin having a methyl methacrylate unit, and (e) 0.01 to 5% by weight of a radical polymerization initiator, is provided. The resin composition has excellent handling property, generates little odor, and can be easily molded to obtain artificial marble.

Abstract: An improved, method of making a lightweight synthetic stone product mixing a white powdery mixture comprising approximately 20-90 parts by volume of Al.sub.2 O.sub.3 .multidot.3H.sub.2 O and about 10-80 parts by volume polyolefin, preferably a polyethylene such as LLPE, HDPE and Super Linear PE and polypropylene in a ratio of 30-60% by volume with a clear thermosetting resin in a ratio of about 40-70% by volume and a peroxide catalyst in about 0.1-5.0% by volume, and a pigment, if desired, with the clear thermosetting resin selected from the group of unsaturated polyesters, acrylic-modified polyesters and acrylics.

Abstract: The invention provides a polyglycolic acid sheet obtainable by melt-extruding a thermoplastic resin material into a sheet in a temperature range of from the melting point, Tm of the polymer to 255.degree. C., wherein the thermoplastic resin material comprises polyglycolic acid having a repeating unit represented by the following formula (1): ##STR1## and the following physical properties: (a) the melt viscosity, .eta.* ?as measured at a temperature of (the melting point, Tm of the polymer+20.degree. C.) and a shear rate of 100/sec! being 500-100,000 Pa.s;(b) the melting point, Tm being at least 150.degree. C.;(c) the melt enthalpy, .DELTA.Hm being at least 20 J/g; and(d) the density being at least 1.50 g/cm.sup.3 as measured in an unoriented, crystallized form, and the sheet has tensile strength of at least 60 MPa, and a production process thereof.

Abstract: A crosslinkable polylactone-based composition comprising formulating 100 parts by weight of a polylactone (A) whose number average molecular weight is in the range of 10,000 to 300,000 and 0.1 to 30 parts by weight of a crosslinkable monomer (B) which can confine the molecular chain of the polylactone (A) by irradiating active energy radiation or by heating, a production method of a polylactone-based crosslinked molded article prepared by irradiating active energy radiation or by heating after melting and molding the above-mentioned crosslinkable polylactone-based composition at the temperature where crosslinking does not occur, and a polylactone-based crosslinked molded article obtained by the above method are offered. A cured polylactone-based molded article having similar properties is also obtained from the curable polylactone-based composition composed of a polylactone or polylactone composition (X) comprising a prescribed polylactone (C) and polyvalent alcohol (D), and a prescribed curing agent (Y).

Abstract: A method for molding a novelty candle having flat sides incorporating a plurality of defined shapes located at the outer surface of the flat sides of the candle and a method of making same are provided. The method has the steps of: forming a sheet of wax to a desired thickness; heating the sheet of wax to below the melting temperature of the wax; cutting a plurality of shapes from the heated sheet of wax; arranging the plurality of shapes in a mold having an interior defined by flat sidewalls flush against the flat sidewalls and filling the interior of the mold with wax. In another embodiment, a novelty candle having a tree-like wax ornamentation on the surface thereof and a method of making same are also provided.

Abstract: A phenolic resin molding material for molding a precursor of an amorphous carbon molded article which comprises a particulate phenolic resin having thermal plasticity coated with a low-surface tension substance containing no metallic substance; a transparent precursor of an amorphous carbon molded article which comprises a homogeneous phenolic resin homogenized by molding under a highly flowing state and has few large voids and a low metal content; a process for molding the precursor which comprises molding the phenolic resin molding material with its water content being controlled by molding, i.e., kneading followed by shaping under a highly flowing state, such as transfer molding, extrusion, injection molding or injection compression molding; and a process for producing an amorphous carbon molded article which comprises carbonizing the precursor by burning.

Abstract: A method of preparing a stainable resin material includes compounding 100 parts by weight of a resin material with from about 10 to about 30 parts by weight of a filler material being a plurality of individual filler particulate; and, heat polishing the surface of the material at a temperature sufficient to remove a portion of the material surface such that at least a portion of the filler particulate proximate to the surface is at least partially exposed. The filler material is selected from the group consisting of stainable materials. Products made using such a material may include striations to simulate the appearance of wood.

Abstract: Disclosed is a cold molding process for the production of a unitary article from a plurality of plastic particles. The process may be conducted without the addition of heat. A plurality of homogeneous or heterogeneous plastic particles are introduced into a mold, softened by exposure to a softening agent, and thereafter compressed to form the unitary article. Preferred softening agents comprise an organic component and an aqueous component. One preferred softening agent-plastic combination comprises aqueous methylethylketone and polystyrene.

Abstract: The invention concerns a homogenous, in particular multicolored plastic sheet or panel, based on ethylene vinyl acetate copolymer (EVA) as binder with a filler content of 30 to 80 wt. % and a process for producing it. In other embodiments the binder contains, in addition to the 70 to 85 wt. % of EVA, polypropylenes to improve the processability (tendency to adhere), EPDM to improve the flexibility, and polyethylenes to reduce the tendency to soiling. In the process described, several additives, each consisting of a binder containing at least some ethylene vinyl acetate copolymer, up to 80 wt. % of fillers and up to 5 wt. % of pigments, are mixed, plasticized and granulated or comminuted to form granules or chips of assorted colours which are mixed and, possibly after other processing operations, pressed to form the plastic web or plates.

Abstract: In a method of feeding a plastic material to a using apparatus such as a molding press or an extruder, a moldable or extrudable plastic material in elongated strand form is provided. The moldable or extrudable plastic material is arranged such as in a package comprising a plurality of convolutions. The package is supported adjacent to the using apparatus and successive increments of length of the elongated strand material are payed out and fed into the using apparatus.

Abstract: According to the invention a moulding is produced by compression and extrusion at a temperature between 120.degree. and 160.degree. of a mixture of heat-setting resin and at the most 30% related to the total weight of mixture of a filler with a grain size between 50 micrometers and 4 mm. The filler is a mineral filler and/or natural fibres.

Abstract: The invention discloses a method of making articles and items with one or more surfaces with a solid stone-like appearance by filling a space with two materials, one of which is a finely cut-up material and the other of which is a filler. The method includes steps which eliminate the apparent thickness of the transparent medium through which the finely cut-up material is seen, thus enhancing the stone-like appearance.

Abstract: A method of manufacturing a randomly patterned floor covering having contrastingly-colored zones from a preform of rubber in which the preform is cut in pieces, each of which are molded into a blank having projections extending from a top side of the blank in relief-like fashion, solidified by vulcanization and then machined by cutting only in the region of the projections. The rubber forming the contrastingly-colored zones is mixed with contrastingly-colored particles in an amount of at least ten percent by weight. These particles are substantially free of flat surfaces and are in, at least, an advanced state of vulcanization. The particles located in the projections extending from the top side of the blank are exposed during the cutting step.