With Heat Exchanger, E.g., Waste Heat Boiler Patents (Class 266/155)
  • Patent number: 11904283
    Abstract: A volatiles consuming eductor system for coated scrap metal furnaces with separate delacquering and melt chambers. Motive gas is forced through an inlet into a mixing chamber in a direction opposite a suction port, creating a Venturi that draws gases from the delaquering chamber through the mixing chamber. The motive gas and the drawn gases mix and are forced through a discharge port, ignited, and injected into the melt chamber to help heat the melt chamber. A computer monitors process conditions and controls a regulator that adjusts the motive gas flow in response to those conditions.
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: February 20, 2024
    Assignee: GPRE IP LLC
    Inventors: John M. Peterman, Mark A. Roberts, Mark J. Burke
  • Patent number: 11333348
    Abstract: An exhaust gas cooler includes: a steam drum containing first water; an economizer for heat exchange between exhaust gas and the first water supplied from the steam drum; and a feedwater pipe for supplying the first water with second water having a lower temperature than the first water. The exhaust gas cooler is configured such that the first water flowing out of the economizer is introduced into the steam drum. The second water is divided and supplied to the first water flowing out of the economizer and the first water flowing into the economizer.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: May 17, 2022
    Assignee: Mitsubishi Heavy Industries Engineering, Ltd.
    Inventors: Kaori Yoshida, Moritoshi Murakami, Ayumu Yamazaki, Rikio Kan, Kiyotaka Kunimune, Koji Nakayama
  • Patent number: 11103848
    Abstract: The present development is a reactor system for the production of nanostructures. The reactor system comprises a conical reactor body designed to maintain an upwardly directed vertical plasma flame and hydrocarbon flame. The reactor system further includes a metal powder feed that feeds into the plasma flame, a cyclone and a dust removal unit. The system is designed to produce up to 100 grams of metal oxide nanomaterials per minute.
    Type: Grant
    Filed: August 15, 2017
    Date of Patent: August 31, 2021
    Assignee: Advanced Energy Materials, LLC
    Inventors: Mahendra Sunkara, Tu Quang Nguyen, Lukus Guhy, William Paxton
  • Patent number: 10918992
    Abstract: Provided are system and method thereof for desulfurization and dedusting of flue gas from a coke oven. The system for desulfurization and dedusting of flue gas from a coke oven includes a heat exchanger, a desulfurization reaction unit, a dedusting unit, and a blower; the heat exchanger includes a raw flue gas duct and a clean flue gas duct; the raw flue gas duct, the desulfurization reaction unit, and the dedusting unit are coupled in sequence, a clean flue gas outlet of the dedusting unit communicates with an inlet of the clean flue gas duct, and an outlet of the clean flue gas duct is coupled to the blower. The raw flue gas is heated in the heat exchanger by using temperature difference between clean flue gas and the raw flue gas, and then the raw flue gas is delivered into the desulfurization reaction unit for a desulfurization reaction.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: February 16, 2021
    Assignee: ACRE Coking & Refractory Engineering Consulting Corporation (Dalian), MCC
    Inventors: Chao Li, Hua Yin, Guangming Sun, Zhenyu Liu, Yanzhong Huo, Gangsen Sun, Guofeng Zhao
  • Patent number: 10648050
    Abstract: This heat treatment apparatus is configured such that a treating target is conveyed via an intermediate conveyance chamber and accommodated in a heating chamber. The heat treatment apparatus is provided with a gas cooling chamber that is disposed adjacent to the intermediate conveyance chamber and in which the treating target is cooled using a cooling gas containing an oxidizer.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: May 12, 2020
    Assignees: IHI CORPORATION, IHI MACHINERY AND FURNACE CO., LTD.
    Inventor: Kazuhiko Katsumata
  • Patent number: 9663837
    Abstract: Described is a device for recovering heat and fumes from slag resulting from the steel production cycle which allows the heat emitted by the slag during the cooling to be used without the need to collect the slag in tubs which must then be transported to the cooling surface and tipped in order to discharge the slag; at the same time, this device allows the fumes and consequently the heat and the pollutants which the slag emits during the tipping and the time on the cooling surface to be conveyed and treated.
    Type: Grant
    Filed: June 3, 2013
    Date of Patent: May 30, 2017
    Assignee: G.A.P. S.P.A.
    Inventor: Francesco Zucchi
  • Patent number: 9593600
    Abstract: Provided herein are geothermal power generating systems utilizing supercritical carbon dioxide as a working fluid and superheating the extracted the emitted carbon dioxide utilizing external combustion of the hydrocarbons concurrently extracted with the emitted carbon dioxide to increase enthalpy and thermodynamic cycle efficiency. Methods for producing power are also provided.
    Type: Grant
    Filed: July 27, 2014
    Date of Patent: March 14, 2017
    Inventor: Michael H Gurin
  • Patent number: 9557113
    Abstract: Included are: a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas including hydrogen and carbon monoxide, an acid gas removal unit having an acid gas component absorber for removing, with an absorbent such as an amine-based solvent, acid gas components (CO2, H2S) in a reduction furnace flue gas discharged from the direct reduction furnace, and a regenerator for releasing the acid gas, and a degradation product removal unit for separating and removing a degradation product in the absorbent used by circulating through the absorber and the regenerator.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: January 31, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Publication number: 20150135900
    Abstract: A blast furnace system is used wherein the coke rate is decreased by recycling upgraded top gas from the furnace back into its shaft section (which upgraded top gas is heated in a tubular heater prior to being recycled). The top gas, comprising CO, CO2 and H2, is withdrawn from the upper part of the blast furnace; cooled and cleaned of dust, water, and CO2 for increasing its reduction potential and is heated to a temperature above 850° C. before being recycled thus defining a first gas flow path used during normal operation of the blast furnace. Uniquely, a second gas flow path for continued circulation of top gas selectively through the heater and a cooler during operation interruptions of the blast furnace allows time for gradual controlled cool down of the heater in a manner to avoid heat-shock damage to the tubular heater.
    Type: Application
    Filed: July 3, 2013
    Publication date: May 21, 2015
    Applicant: HYL TECHNOLOGIES, S.A. DE C.V.
    Inventor: Jose Juan Martinez-Contreras
  • Publication number: 20150042024
    Abstract: A metal melting furnace which can more effectively melt the melting material and hold the temperature of the molten material so as reduce the fuel economy compared with the past, that is, a metal melting furnace which has a material charging port and a flue at its top and is provided with a melting chamber which is provided with a heating plate which melts a melting material which is charged from the material charging port at its bottom, wherein a heating burner is disposed at a bottom side of the heating plate of the melting chamber, the heating burner is used to melt the melting material on the heating plate, and exhaust gas of the heating burner which circulates through the exhaust gas channel is used to preheat the melting material of the flue and in that at a bottom side of the heating burner of the melting chamber, a molten material holding section to which molten material which was melted on the heating plate flows down into to be stored is formed, and the heating burner is used to hold the temperature
    Type: Application
    Filed: April 16, 2014
    Publication date: February 12, 2015
    Applicant: KABUSHIKI KAISHA MEICHU
    Inventor: Mitsukane Nakashima
  • Publication number: 20150014394
    Abstract: An apparatus used for wave soldering including a nozzle device configured to discharge molten solder to a circuit board near a solder tank, wherein, the nozzle device includes at least one pair of adjacent nozzle openings configured to discharge the molten solder towards the middle between the pair of nozzle openings.
    Type: Application
    Filed: June 26, 2014
    Publication date: January 15, 2015
    Inventors: Li Ling, Ke Pu, Chun C. Wang, Wei Feng Zhang
  • Patent number: 8926728
    Abstract: A process for producing hot metal includes partially reducing granular raw materials containing iron oxide with a carbonaceous reducing agent in a fluidized bed reactor at a temperature of at least 850° C. so as to obtain a reduced mixture. The reduced mixture is cooled to between 600° C. and 800° C. in a heat exchanger apparatus using a preheated process gas as a cooling medium that is preheated to between 300° C. and 500° C. before being introduced into the heat exchanger apparatus. The reduced mixture is then supplied to a smelting reduction unit via a discharge system.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: January 6, 2015
    Assignee: Outotec Oyj
    Inventors: Jean-Paul Nepper, Tobias Stefan
  • Patent number: 8926729
    Abstract: An apparatus for producing a reducing gas for direct reduction iron-making includes an internal-heating type reformer for reforming a natural gas by adding steam and oxygen to the natural gas and by partially burning the natural gas to generate reducing gas containing hydrogen and carbon monoxide; a remover for removing carbon dioxide from exhaust gas generated in the direct reduction iron-making; and a line for recycling as the reducing gas the exhaust gas from which the carbon dioxide is removed by the remover.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: January 6, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masaki Iijima, Haruhito Watanabe
  • Patent number: 8911700
    Abstract: A process and an installation for reducing particulate material containing iron oxide are shown, wherein the material containing iron oxide is at least partially reduced with reducing gas in a reducing zone and the waste gas produced during the reduction is drawn off and subsequently subjected to CO2 cleaning in a CO2 separating device (1), in which a tail gas containing CO2 is separated. The tail gas is subjected to combustion and subsequent dewatering in a dewatering device (5), the substitute gas thereby formed being used as a substitute for inert gas.
    Type: Grant
    Filed: February 3, 2010
    Date of Patent: December 16, 2014
    Assignee: Siemens Vai Metals Technologies GmbH
    Inventors: Robert Millner, Jan-Friedemann Plaul, Kurt Wieder
  • Patent number: 8845955
    Abstract: A heating section 20 having heating elements using carbon which generates heat when a high-frequency electric current is fed to a coil whose pitch can be adjusted as desired is arranged in a heating chamber 10. A cooling chamber 80 configured to cool metal is disposed below the heating chamber 10 in communication with the heating chamber 10 via a connection section 60. A water-cooled vertically movable shaft 90 which is capable of supporting the metal to be heat-treated and entering the heating chamber 10 is disposed so as to penetrate through the bottom portion of the cooling chamber 80. A gas introducing pipe 81 configured to introduce gas for cooling heated metal to be heat-treated supported by the water-cooled vertically movable shaft 90 and moved from the heating chamber 10 to the cooling chamber 80 is disposed in the cooling chamber 80.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: September 30, 2014
    Assignees: National Institute for Materials Science, Nissin Giken Co., Ltd.
    Inventors: Toshiharu Kobayashi, Hiroshi Harada, Katsunori Kikuchi, Jun Tasaki
  • Publication number: 20140252700
    Abstract: Included are: a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas including hydrogen and carbon monoxide, an acid gas removal unit having an acid gas component absorber for removing, with an absorbent such as an amine-based solvent, acid gas components (CO2, H2S) in a reduction furnace flue gas discharged from the direct reduction furnace, and a regenerator for releasing the acid gas, and a degradation product removal unit for separating and removing a degradation product in the absorbent used by circulating through the absorber and the regenerator.
    Type: Application
    Filed: November 16, 2012
    Publication date: September 11, 2014
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Publication number: 20140252696
    Abstract: In a blast furnace plant, at least three regenerative heaters are cyclically operated on blast and on gas: while a regenerative heater is operated on gas, hot flue gas is produced and caused to flow through the regenerative heater so as to heat the heat storage elements; and while a regenerative heater is operated on blast, process gas, i.e. a CO-rich fraction of the top gas, is blown through the regenerative heater so that the process gas takes up heat from the heat storage elements. During, such that during a changeover of a regenerative heater from on-blast to on-gas operation, the regenerative heater is purged from process gas using flue gas collected after having flown through at least one of the regenerative heaters.
    Type: Application
    Filed: August 13, 2012
    Publication date: September 11, 2014
    Applicants: PAUL WURTH REFRACTORY & ENGINEERING GMBH, PAUL WURTH S.A.
    Inventors: Friedrich Eschmann, Ralf Allmannsdörfer, Johannes Münzer, Sylvia Heilhecker, Jean-Paul Simoes
  • Publication number: 20140252699
    Abstract: A direct reduced iron manufacturing system includes a gas reformer for supplying steam to reform natural gas, a gas heater being a heating unit for heating a reformed gas reformed by the gas reformer to a predetermined temperature, a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas, an acid gas removal unit having an acid gas component absorber and a regenerator for releasing the acid gas, and a recovery gas introduction line for supplying a recovery gas released from the regenerator to each of a reforming furnace of the gas reformer and a furnace of the gas heater.
    Type: Application
    Filed: November 16, 2012
    Publication date: September 11, 2014
    Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Publication number: 20140217653
    Abstract: A system for energy optimization in a plant (3) for producing direct-reduced metal ores (3). The plant (3) has at least one reduction unit (12), a device for separating gas mixtures (7, 7a, 7b) having an associated compressing device (4, 4a, 4b), and a gas-heating device (10) upstream of the reduction unit (12). Part of the process gases (2, 2a, 2b) is fed by a feed line from a smelting reduction plant to the plant for producing direct-reduced metal ores (3). A turbine (8, 8a, 8b) is fit between the device for separating gas mixtures (7, 7a, 7b) and the gas-heating device (10) upstream of the reduction unit (12) such that a pressure drop between the device for separating gas mixtures (7, 7a, 7b) and the reduction unit (12) is converted into forms of energy that can be used to operate additional components (4, 4a, 4b, 15, 15a, 15b) of the plant (3), in particular electrical energy and/or mechanical energy. Energy consumption of the plant (3) is reduced.
    Type: Application
    Filed: August 28, 2012
    Publication date: August 7, 2014
    Applicant: SIEMENS VAI METALS TECHNOLOGIES GMBH
    Inventors: Robert Millner, Gerald Rosenfellner, Harald Sprenger
  • Patent number: 8771586
    Abstract: An apparatus for processing material such as organically coated waste and organic materials including biomass, industrial waste, municipal solid waste and sludge, is provided. The apparatus comprises a rotatable and tiltable furnace (1) having a body portion (15), a single material entry point (11) and a tapered portion (13) between the entry point and the body. The furnace has a closure through which material can be introduced to the furnace (1) when open and in which the interior of the furnace is isolated from the external environment when closed. A director at or adjacent the entry point (11) directs gases inwardly of the furnace so as to provide a barrier of gas adjacent the opening to inhibit the entrance of oxygen containing atmospheric gas when the closure is in its open position.
    Type: Grant
    Filed: July 9, 2010
    Date of Patent: July 8, 2014
    Inventor: Fanli Meng
  • Publication number: 20140042677
    Abstract: A process for producing pig iron or liquid primary steel products in a smelting unit (1), in particular a melter gasifier. Iron-ore-containing charge materials, and possibly additions, are at least partially reduced in at least one reduction unit (R1, R2, R3, R4) by means of a reducing gas. A first fraction of the at least partially reduced charge materials is melted down in the smelting unit (1), while carbon carriers and oxygen-containing gas are supplied, with the simultaneous formation of the reducing gas. The reducing gas is fed to the reduction unit (R1, R2, R3, R4) and, after the reducing gas has passed through the reduction unit, it is drawn off as top gas. A second fraction of the at least partially reduced charge materials is fed to a smelting reduction unit for reducing and smelting.
    Type: Application
    Filed: September 25, 2013
    Publication date: February 13, 2014
    Applicant: SIEMENS VAI METALS TECHNOLOGIES GMBH
    Inventors: Christian BOEHM, Jan-Friedemann PLAUL, Johannes Leopold SCHENK
  • Publication number: 20130341840
    Abstract: An improved molten metal furnace including an enlarged buffer plate of nickel based superalloy material which seals and separates the furnace burners from the product to be heated. The seal from the buffer plate provides for the creation of a generally inert atmosphere for the bath of molten metal. Additionally, angling the interconnecting passageways between the furnace regions improve the thermal efficiency of the circulating molten metal.
    Type: Application
    Filed: August 27, 2013
    Publication date: December 26, 2013
    Inventor: Jorge A. Morando
  • Publication number: 20130300038
    Abstract: A flue gas cooler 11 for cooling raw, hot flue gas from an electric arc furnace of an iron and steel production plant is provided. Each flue gas cooler 11 has a gas inlet chamber 14, a gas outlet chamber 16, and a matrix of gas cooling tubes 18 extending between and into the inlet chamber and the outlet chamber. Each gas cooling tube 18 has a bell-shaped inlet end 19 comprising an aerodynamically curved gas-accelerating profile effective to facilitate streamlined flow of flue gas into the gas cooling tube. The flue gas cooler makes it possible to receive flue gas directly from an electric arc furnace without getting clogged by dust and sublimates present in the flue gas.
    Type: Application
    Filed: March 22, 2013
    Publication date: November 14, 2013
    Applicant: ALSTOM Technology Ltd
    Inventors: Sivert Ose, Roberto ANTONINI
  • Publication number: 20130291684
    Abstract: The present invention concerns a process and a plant for treating ore concentrate particles containing valuable metal and having at least arsenic and sulfur containing components. The process comprises a two-stage roasting process comprising a first roasting step (1) made in a first roasting reactor (16) and a second roasting step (3) made in a second roasting reactor (17). A gas mixture is formed from the first process gas component (2) obtained from the first roasting step(1)and from the second process gas component (4) obtained from the second roasting step (3). Post combustion of the gas mixture is made in a post combustion chamber (6). The post combustion operates with said reducing and sulphide rich first process gas component (2) and the second process gas component (4) as oxidizer gas in order to decompose SO3 in the gas mixture to reduce the SO3 content. The risk of accretion formation and corrosion in the post combustion chamber and in subsequent steps is reduced.
    Type: Application
    Filed: December 14, 2010
    Publication date: November 7, 2013
    Applicant: OUTOTEC OYJ
    Inventors: Åke Holmström, Karin Lundholm, Gunnar Berg, Jochen Güntner
  • Patent number: 8557173
    Abstract: An integrated system for blast furnace iron making and power production based upon higher levels of oxygen enrichment in the blast gas is disclosed. The integrated system leads to; 1) enhanced productivity in the blast furnace, 2) more efficient power production, and 3) the potential to more economically capture and sequester carbon dioxide. Oxygen enhances the ability of coal to function as a source of carbon and to be gasified within the blast furnace thereby generating an improved fuel-containing top gas.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: October 15, 2013
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Michael Dennis Lanyi, Joseph Anthony Terrible
  • Patent number: 8551213
    Abstract: A system of coal gasification and direct ironmaking attains both heat recovery in a coal-based direct ironmaking process and a reduction in equipment investment in a coal gasification process. A waste heat boiler in the system recovers heat of gas exhausted from a coal gasification furnace. A heater in exhaust gas lines of a heat reduction furnace in the coal-based direct ironmaking process superheats the steam generated by and exhausted from the waste heat boiler. A superheated steam line supplies the steam superheated by the heater as an oxidant to the coal gasification furnace.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: October 8, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Masataka Tateishi, Masahiro Motoyuki
  • Publication number: 20130228958
    Abstract: The present invention relates to an apparatus for atomizing molten slag and recovering valuable metals, and more particularly to an apparatus for atomizing molten slag and recovering valuable metals, which enables molten slag of a blast furnace or a converter or an electric furnace to be atomized and valuable metals to be recovered.
    Type: Application
    Filed: August 30, 2011
    Publication date: September 5, 2013
    Applicants: KOREA UNIVERSITY RESEARCH AND BUSINESS FOUNDATION, HYUNDAI STEEL COMPANY
    Inventors: Joon-Seong Ki, Joon-Ho Lee, Jin-Ill Hwang
  • Patent number: 8506672
    Abstract: A system of coal gasification and direct ironmaking attains both heat recovery in a coal-based direct ironmaking process and a reduction in equipment investment in a coal gasification process. A waste heat boiler in the system recovers heat of gas exhausted from a coal gasification furnace. A heater in exhaust gas lines of a heat reduction furnace in the coal-based direct ironmaking process superheats the steam generated by and exhausted from the waste heat boiler. A superheated steam line supplies the steam superheated by the heater as an oxidant to the coal gasification furnace.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: August 13, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Masataka Tateishi, Masahiro Motoyuki
  • Publication number: 20130199338
    Abstract: A metal reclaiming system and method for reclaiming metal from scrap material is provided. The system has a furnace (12) and a controller (106) for controlling operation of the system. The controller (106) operates the metal reclaiming system in a first operating mode in which the furnace (12) is operated at a first temperature in the range of 350° C. to 550° C. to incinerate pollutants and drive off volatile organic compounds (VOCs) from the scrap material without melting the metal. The controller (106) is operates the metal reclaiming system in a subsequent operating mode in which the furnace (12) is operated at a further, higher temperature to melt metal in the said scrap for reclaiming.
    Type: Application
    Filed: February 4, 2011
    Publication date: August 8, 2013
    Applicant: Chinook Sciences, Limited
    Inventors: Rifat Al Chalabi, Ophneil Henry Perry
  • Publication number: 20130180362
    Abstract: A partially-reduced iron producing apparatus includes: a supplying device laying ignition raw- material pellets on an endless-grate; a heating furnace heating the ignition raw-material pellets; another supplying device laying the raw material pellets on the ignition raw-material pellets; and an exhaust gas circulation device supplying an oxygen-containing gas to the raw-material pellets. The oxygen containing gas is made by circulating part of an exhaust gas discharged from the raw-material pellets and mixing it with air. A partially-reduced iron is produced by thermally reducing the raw-material pellets in a bed height direction thereof through separate combustion and heating regions. The combustion region formed on an upstream side in a travelling direction of the endless grate by supplying the oxygen-containing gas having a high oxygen concentration.
    Type: Application
    Filed: December 31, 2012
    Publication date: July 18, 2013
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventor: MITSUBISHI-HITACHI METALS MACHINERY, INC.
  • Publication number: 20130139647
    Abstract: A reduction furnace includes a pellet material supplying device forming on a grate an ignition carbon material layer having a predetermined height; an ignition device; and an exhaust gas circulation device supplying an oxygen-containing gas comprising circulated exhaust gas mixed with air, to a packed bed of the pellets heated by a combustion heat of the ignition carbon material layer. A partially-reduced iron is produced by thermally reducing the pellets through a combustion region for the ignition carbon material layer and a heating region, the combustion region formed upstream in a travelling direction of the grate by supplying a gas having a high oxygen concentration, the heating region formed downstream of the combustion region by supplying a gas having a low oxygen concentration.
    Type: Application
    Filed: December 4, 2012
    Publication date: June 6, 2013
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventor: MITSUBISHI-HITACHI METALS MACHINERY, INC
  • Publication number: 20120264073
    Abstract: Equipment and a method for preheating a continuously moving steel strip, in particular before feeding the same into a continuous annealing or hot-dip galvanizing furnace, involves the continuous movement of the steel strip in a preheating chamber including a preheating circuit having at least one preheating tube, the inner surface of which is in contact with externally-recovered burnt gases (e.g. from the furnace). A portion of the outer surface of the preheating tube is disposed directly opposite a surface of the strip in order to provide a first preheating mode by irradiating heat onto the strip and the walls of the chamber, and a second preheating mode, mainly by convection, of a gas constituting a controlled atmosphere in the preheating chamber.
    Type: Application
    Filed: March 25, 2010
    Publication date: October 18, 2012
    Applicant: SIEMENS VAI METALS TECHNOLOGIES SAS
    Inventor: Pierre-Jerome Borrel
  • Publication number: 20120174711
    Abstract: Provided is an apparatus for manufacturing reduced iron and a method for manufacturing reduced iron. The method for manufacturing reduced iron includes the steps of: i) drying ores in an ore drier; ii) supplying the dried ores to at least one reduction reactor; iii) reducing the ores in the at least one reduction reactor and manufacturing reduced iron; iv) discharging exhaust gas by which the ores are reduced in the reduction reactor; v) branching the exhaust gas and providing the branched exhaust gas as ore feeding gas; and vi) exchanging heat between the exhaust gas and the ore feeding gas and transferring the sensible heat of the exhaust gas to the ore feeding gas. In the steps of supplying the dried ores to the at least one reduction reactor, the dried ores are supplied to the at least one reduction reactor by using the ore feeding gas.
    Type: Application
    Filed: July 14, 2010
    Publication date: July 12, 2012
    Applicant: POSCO
    Inventors: Myoung-Kyun Shin, Dong-Won Kim, Sang-Hyun Kim, Jun-Hyuk Lee
  • Publication number: 20120133089
    Abstract: A heating section 20 having heating elements using carbon which generates heat when a high-frequency electric current is fed to a coil whose pitch can be adjusted as desired is arranged in a heating chamber 10. A cooling chamber 80 configured to cool metal to be heat-treated, which has been heated by the heating elements, is disposed below the heating chamber 10 in communication with the heating chamber 10 via a connection section 60. A water-cooled vertically movable shaft 90 which is capable of supporting the metal to be heat-treated and entering the heating chamber 10 is disposed so as to penetrate through the bottom portion of the cooling chamber 80.
    Type: Application
    Filed: June 8, 2010
    Publication date: May 31, 2012
    Inventors: Toshiharu Kobayashi, Hiroshi Harada, Jun Tasaki, Kaoru Sugita, Katsunori Kikuchi
  • Publication number: 20120013053
    Abstract: Apparatus for producing lead and zinc from concentrates of zinc and lead sulfides or oxides, including: a source of zinc ore and/or lead ore concentrates, iron bearing and carbon containing materials; metallic iron fines and iron oxide fines; carbonaceous reductant; fluxing agent; and a binder; a mixer for forming a mixture from said concentrates and other materials; an agglomerator communicating with the mixer for forming agglomerates from the mixture; a melting furnace for melting the mixture and vaporizing lead and zinc; a pressure sealed feed system communicating with the agglomerator and the melting furnace for introducing agglomerates to the melting furnace; a pressure sealed chamber surrounding the melting furnace; a water-cooled condenser for receiving the vaporized metal and cooling and condensing the metal vapors to liquid metal; a tapping device communicating with the condenser for removing the liquid metal; and associated devices for separating the zinc and lead and recovering the lead and zinc me
    Type: Application
    Filed: September 20, 2011
    Publication date: January 19, 2012
    Inventor: Glenn E. Hoffman
  • Patent number: 8057734
    Abstract: Offgas containing carbon dioxide and carbon monoxide that is produced in the reduction of ores and other metal oxides in a reactor is treated to reduce its carbon dioxide content and is then contacted with metal oxide to reduce the oxidation state of the metal and oxidize carbon monoxide therein to carbon dioxide, following which the reduced metal is oxidized with steam to produce hydrogen that can be fed to the reactor.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: November 15, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond Francis Drnevich, Joseph Michael Schwartz, Minish Mahendra Shah, Dante Patrick Bonaquist
  • Patent number: 7968045
    Abstract: An installation for production of the secondary steel based on scrap in which the scrap (10) is fed in a scrap preheater (2) through a charging device (1), is preheated there and, finally, is brought into a smelting unit (3) and is melted there with primary energy only, the process gases (19), which leave the smelting unit (3), are not used for directly preheating the scrap (10) but are rather used indirectly by heating a gaseous preheatable medium, e.g., air (18) or inert gas, whereby energetic, fluidic, and spatial decoupling of preheating and melting and of post-combustion and preheating is achieved.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: June 28, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventor: Matthias Meyn
  • Publication number: 20110120266
    Abstract: A process for energy-and emission-optimized iron production and an installation for carrying out the process. A first partial amount of a generator gas produced in a melter gasifier is used as a first reducing gas in a first reduction zone. A second partial amount is fed to at least one further reduction zone as a second reducing gas. In addition, after CO2 scrubbing, a partial amount of top gas removed from the first reduction zone is admixed with the generator gas after the latter leaves the melter gasifier, for cooling the generator gas.
    Type: Application
    Filed: June 24, 2009
    Publication date: May 26, 2011
    Inventors: Thomas Bürgler, Stephan Lackner, Robert Millner, Reinhard Redl, Bernhard Rummer, Herbert Schmid, Johann Wurm, Andreas Zobernig
  • Publication number: 20110011211
    Abstract: A process for the production and/or treatment of at least one metal in a reactor includes discharging a waste gas stream via a waste gas conduit and after-treating the waste gas stream by supplying a cooling gas and/or a cooling gas mixture. The after-treating includes injecting the cooling gas and/or cooling gas mixture into the waste gas conduit on a side of the waste gas conduit facing the reactor, at a high velocity and substantially tangentially with respect to a main flow direction of the waste gas. A volume of the cooling gas and/or the cooling gas mixture injected into the waste gas conduit is adjusted so as to reduce a mixing temperature below a melting temperature of the molten particles and/or a condensation temperature of the vaporous constituents of the waste gas stream.
    Type: Application
    Filed: February 12, 2009
    Publication date: January 20, 2011
    Applicant: OUTOTEC OYJ
    Inventors: Andreas Orth, Michael Stroeder, Jean-Paul Nepper
  • Publication number: 20100164149
    Abstract: A center backfire inner heat regenerative energy saving high efficiency furnace and tank integration reduction furnace system comprises a furnace section and a heating section. The furnace section includes a reduction tank, a material inlet door, a magnesium crystal collecting machine, and a residue exhaust pipe. The reduction tank includes a tank body, a centre combustion room, and plural fume exhaust pipes. The material inlet door is connected to a material charging room between the center combustion room and the tank body, and the magnesium crystal collecting machine is provided with a crystal cover communicating with the material charging room, and a water recycling condensation equipment outside the crystal cover. The residue exhaust pipe is connected to the material charging room and provided with a residue exhaust door and a water dispersing heat separating cover. The heating section includes a burner connected to the center combustion room.
    Type: Application
    Filed: April 16, 2009
    Publication date: July 1, 2010
    Inventors: Xiao-Bao Deng, Qi-Ming Li, Mike Li, Hua Deng
  • Publication number: 20100123275
    Abstract: An exhaust stream buffering system is described to temper a temperature profile and reduce a particulate load to permit heat recovery and cleaning. The buffering system may reduce the volatile temperature profile to even the temperature spikes, and produce a more even cyclical temperature profile. When used in steel making facilities, the buffered stream may also be augmented by blast furnace gases to provide additional energy for a heat recovery system.
    Type: Application
    Filed: November 18, 2009
    Publication date: May 20, 2010
    Inventor: William C. Hunter
  • Publication number: 20100096784
    Abstract: In a system for processing metal, a furnace is provided which receives the metal being processed. At least one heating burner is provided in the furnace together with at least one atmosphere burner of substantially a same construction as the heating burner. An exhaust of the atmosphere burner at least partially provides an atmosphere within the furnace for the metal processing. An exhaust of the heating burner is separate from the exhaust of the atmosphere burner. A fuel feed for the atmosphere burner and a fuel feed for the heating burner are each separately controllable.
    Type: Application
    Filed: December 22, 2009
    Publication date: April 22, 2010
    Inventor: Vahe Ohanian
  • Publication number: 20100024599
    Abstract: A method for producing molten material, wherein oxygen, reducing agents and iron that has been reduced in a reduction reactor are introduced into a melter gasifier. The reducing agent is gasified with the oxygen and the heat thereby produced melts the reduced iron. Cupola gas from the melter gasifier is used at least as a portion of the reduction gas, and reacted top gas is withdrawn from the reduction reactor. The aim of the invention is to increase energy efficiency and raw material efficiency as well as productivity while at the same time obtaining metallurgically improved properties of the product. For this purpose, at least a portion of the top gas is branched off from the line for the withdrawal of the top gas from the reduction reactor and is returned via at least one return line leading to the melter gasifier and is introduced into the melter gasifier.
    Type: Application
    Filed: October 1, 2007
    Publication date: February 4, 2010
    Inventors: Franz Hauzenberger, Robert Millner, Norbert Rein, Johannes Leopold Schenk, Martin Schmidt, Bogdan Vuletic, Kurt Wieder, Johann Wurm
  • Publication number: 20090309275
    Abstract: A direct smelting plant for producing molten metal from a metalliferous feed material using a molten bath based direct smelting process is disclosed. The plant includes a plurality of crane access zones that are outboard of a gas delivery main to enable solids injection lances to be removed from and replacement lances to be positioned in openings in a side wall of a direct smelting vessel. The plant also includes a plurality of crane access zones that are inboard of the gas delivery main to enable gas injection lances to be removed from and replacement lances to be positioned in openings in the side wall of the vessel.
    Type: Application
    Filed: March 1, 2007
    Publication date: December 17, 2009
    Inventor: Robert Loiacono
  • Patent number: 7625423
    Abstract: A method for obtaining pure copper is provided wherein oxygen is blown onto a copper melt, in a melting furnace lined with refractory material, having a waste heat boiler set onto it, in order to oxidize contaminants contained in the melt and thereby remove them from the melt, and wherein a splash protection device through which water flows is provided above the copper melt, on the inside wall of the melting furnace, which prevents copper that splashes out of the copper melt from penetrating into the waste heat boiler. Boiling water is used for cooling the splash protection device, which water is under a pressure of more than 5 bar and is evaporated, at least in part, as it flows through the splash protection device.
    Type: Grant
    Filed: October 6, 2005
    Date of Patent: December 1, 2009
    Assignee: Xstrata Technology Pty Ltd.
    Inventors: Hartwig Kaschub, Martin Blanke
  • Patent number: 7393496
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: July 1, 2008
    Assignee: Outotec Oyj
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6955140
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: October 18, 2005
    Assignee: Outokumpu Technology Oy
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6797229
    Abstract: The invention relates to an apparatus for mechanically breaking up and detaching dust accretions created by process gases and accumulated on the inner walls of a suspension smelting furnace and/or a waste heat boiler permanently connected to the suspension smelting furnace. According to the invention, on the outer surface (7,13) of the wall of a suspension smelting furnace (1) and/or a waste heat boiler (6), in the vicinity of the connecting point (5) of the suspension smelting furnace and the waste heat boiler, there is installed at least one striker device (8,14), whereby there can be created a mechanical impact effect and mechanical contact between the apparatus (8,14) and at least one of the dust accretions (12,19).
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: September 28, 2004
    Assignee: Outokumpu Oyj
    Inventors: Risto Saarinen, Eero Hugg
  • Patent number: 6689309
    Abstract: An apparatus for clearing dust accretions in connection with a smelting furnace, particularly in the contact area between the uptake shaft and waste heat boiler of a flash smelting furnace. The apparatus comprises a wall element (1) arranged in the area (8) to be cleaned, which wall element is movable between at least two positions.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: February 10, 2004
    Assignee: Outokumpu Oyj
    Inventor: Markus Ranki
  • Publication number: 20030183992
    Abstract: Steel work gases (blast-furnace gases, coke-oven gases, converter gases, etc.) are burnt with an exhaust gas from a gas turbine, optionally with a supply of natural gas and of air, in a combustion section between the outlet of the gas turbine and the inlet of a recovery boiler, the steam from which is utilized especially for producing electrical energy.
    Type: Application
    Filed: March 31, 2003
    Publication date: October 2, 2003
    Applicants: L'AIR LIQUIDE SOCIETE ANONYME A DIRECTOIRE ET CONSEIL DE SURVEILLANCE POUR L'ETUDE ET, L'EXPLOITATION DES PROCEDES GEORGES CLAUDE
    Inventors: Pascal Avart, Jerome Girard, Genevieve Mure, Emmanuel Pousset