By Separating Particles From Evolved Gas Patents (Class 266/157)
  • Patent number: 11123690
    Abstract: The present invention discloses a method and device for purifying CO from a flue gas and coupling-suppressing white fog, where the flue gas is introduced into a ceramic honeycomb carrier coated with a CO catalyst, sufficient O2 in the flue gas is utilized to generate CO2 from a low concentration of CO through catalytic oxidation, so as to achieve the purpose of purifying CO, and the flue gas is heated up by the heat released from the catalytic oxidation reaction to more than 110° C. and then discharged into the air, which meets the temperature requirement of coupling-suppressing white fog; the device includes a CO concentration sensor, a temperature sensor, a CO catalytic oxidation layer, an oxidation reaction tower, a desulfurized sintering flue gas, a packing layer I, a packing layer II, a chimney, and a solenoid valve II.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: September 21, 2021
    Assignees: KUNMING UNIVERSITY OF SCIENCE AND TECHNOLOGY, PINGXIANG HUAXING ENVIRONMENTAL PROTECTION ENGINEERING TECHNOLOGY CO., LTD.
    Inventors: Ping Ning, Qiulin Zhang, Guangcheng Wei, Dehua Zhang, Jing Wang, Xin Liu, Huimin Wang, Bo Li, Shaoming Li, Bin Li
  • Patent number: 10738999
    Abstract: Trigger devices for igniting an exothermic reaction is provided. The trigger devices may be flint type trigger devices and electronic type trigger devices. The flint type trigger device has a housing with a spark opening on a rear wall of the housing. A mold mounting assembly is secured to an exterior of the rear wall of the housing. A motor assembly is secured to the inside of the rear wall of the housing. The motor assembly has a flint wheel attached to a shaft of a motor, where the flint wheel is located adjacent the spark opening. A flint assembly is positioned within the housing such that a flint of the flint assembly is in contact with the flint wheel. A controller positioned within the housing is configured to selectively activate the motor to cause the flint wheel to rotate against the flint to create one or more sparks that are ejected from the spark opening.
    Type: Grant
    Filed: October 3, 2018
    Date of Patent: August 11, 2020
    Assignee: Hubbell Incorporated
    Inventors: Timothy Charles Hoagland, Richard Wallace Ceass, Mamoon Tawfiq Abedraboh
  • Patent number: 10420275
    Abstract: An exhaust air filtration apparatus comprises a vacuum planter (10) having a cyclonic separator (30) and a filter unit (40). A method of removing particulate matter can utilize the apparatus.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: September 24, 2019
    Assignee: Syngenta Participations AG
    Inventors: Benoit Hussherr, Franz Brandl
  • Patent number: 10100378
    Abstract: A method of operating a smelt cyclone, wherein the supply of feed material and/or the supply of oxygen containing gas through an array of tuyeres into the smelt cyclone is controlled in order to control accretions of metalliferous feed material at the inside of the smelt cyclone.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: October 16, 2018
    Assignee: TATA STEEL NEDERLAND TECHNOLOGY B.V.
    Inventor: Hendrikus Koenraad Albertus Meijer
  • Patent number: 9653190
    Abstract: To provide a device for removing radioactive cesium from waste material containing radioactive cesium, doing so at low energy and in a dependable manner. The removal device 1 for radioactive cesium is provided with: a rotary kiln 41 which is provided with a burner 41b supplying from the kiln outlet an organic matter O3 contaminated with radioactive cesium, and an inorganic matter charging port 41a supplying from the kiln inlet inorganic matter S4 contaminated with radioactive cesium, and which is employed to burn the organic matter O3 together with the inorganic matter S4; and a recovery device cooling tower 51, a cyclone 52, a bag filter 53 for recovering cesium that has volatilized in the rotary kiln. A drying/crushing device (dryer 21, crusher 22) for drying and crushing the organic matter O1 prior to charging the radioactive cesium-contaminated organic matter to the rotary kiln can be provided.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: May 16, 2017
    Assignee: Taiheiyo Cement Corporation
    Inventors: Yoshihisa Tanaka, Tetsuo Ogiri, Kenichi Honma, Soichiro Okamura, Takuya Shindo
  • Patent number: 9522810
    Abstract: One or more overhead cranes are provided. The overhead cranes include a first horizontal rail having a first end and a second end, a second horizontal rail having a third end and a fourth end, a first post connected to the first end of the first horizontal rail, a second post connected to the second end of the first horizontal rail, a third post connected to the third end of the second horizontal rail, a fourth post connected to the fourth end of the second horizontal rail and a cross member extending from the first horizontal rail to the second horizontal rail. The cross member includes a center span section, a first side arm and a second side arm. In some embodiments, the center span section is trapezoidialy shaped. In some embodiments, the overhead crane includes a vacuum system.
    Type: Grant
    Filed: January 17, 2014
    Date of Patent: December 20, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: You-Hua Chou, Ta-Yung Lee, Chiao-Ping Cheng, Ying Chi Wu
  • Publication number: 20150013498
    Abstract: The present invention relates to a method and apparatus for producing reduced iron from ironmaking dust which contains iron oxide which is generated at an ironmaking plant, takes note of the rotary kiln reduction method which does not require pretreatment of the dust, and has as its problem the pursuit of facilities which achieve further improvement of heat efficiency and stable operation. To solve this problem, the present invention is characterized by heating and reducing carbon-containing shaped materials in a single closed space in which an internal heat type rotary kiln and an external heat type rotary kiln are arranged in series and including at least the insides of the two rotary kilns during which making the reduced exhaust gas which is generated at the external heat type rotary kiln burn inside of the internal heat type rotary kiln.
    Type: Application
    Filed: February 5, 2013
    Publication date: January 15, 2015
    Applicant: TELSUGEN CORPORATION
    Inventors: Seita Uekawa, Kazunori Nabekura
  • Publication number: 20130328252
    Abstract: An evacuation system for an electric arc furnace that includes a combustion chamber downstream of the electric arc furnace, for receiving exhaust comprising gas and particulate from the electric arc furnace. The evacuation system also includes a dropout section downstream of the combustion chamber, for receiving the exhaust from the combustion chamber, for collecting the particulate, and for allowing the gas to pass through the dropout section to an exhaust duct.
    Type: Application
    Filed: June 12, 2012
    Publication date: December 12, 2013
    Applicant: SSAB Enterprises, LLC
    Inventors: Kenneth A. Burns, Susan Marie Tucker, Cache Child Folkman
  • Patent number: 8540798
    Abstract: Systems and methods for processing sludge from a fume scrubbing system that scrubs fumes from a steelmaking converter in a manner that separates/isolates a significant portion of the metallic iron particles in the sludge and prepares these particles for convenient handling. In an exemplary system, the system includes separating equipment that isolates metallic iron particles in the sludge and forming equipment that forms the isolated particles into briquettes that have relatively high mechanical resistance that allow the briquettes to maintain their integrity during handling and storage. The high-metallic-iron-content briquettes can be recycled in the steelmaking process, for example, as charging material for a basic oxygen converter or an electric arc furnace. Water used in the system can be recycled and reused within the system, thereby making the system environmentally friendly.
    Type: Grant
    Filed: January 4, 2011
    Date of Patent: September 24, 2013
    Inventors: Guilherme Santana Lopes Gomes, Victor Loureiro Dos Santos
  • Patent number: 8419825
    Abstract: A process for energy- and emission-optimized iron production and an installation for carrying out the process. A first partial amount of a generator gas produced in a melter gasifier is used as a first reducing gas in a first reduction zone. A second partial amount is fed to at least one further reduction zone as a second reducing gas. In addition, after CO2 scrubbing, a partial amount of top gas removed from the first reduction zone is admixed with the generator gas after the latter leaves the melter gasifier, for cooling the generator gas.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: April 16, 2013
    Assignee: Siemens Vai Metals Technologies GmbH
    Inventors: Thomas Bürgler, Stephan Lackner, Robert Millner, Reinhard Redl, Bernhard Rummer, Herbert Schmid, Johann Wurm, Andreas Zobernig
  • Patent number: 8309017
    Abstract: An exhaust stream buffering system is described to temper a temperature profile and reduce a particulate load to permit heat recovery and cleaning. The buffering system may reduce the volatile temperature profile to even the temperature spikes, and produce a more even cyclical temperature profile. When used in steel making facilities, the buffered stream may also be augmented by blast furnace gases to provide additional energy for a heat recovery system.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: November 13, 2012
    Inventor: William C. Hunter
  • Patent number: 8291727
    Abstract: A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be used to treat subterranean wells.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: October 23, 2012
    Assignee: Intevep, S.A.
    Inventors: George Quercia, Yibran Perera, Aiskely Blanco, Fedymar Pereira
  • Patent number: 8127823
    Abstract: A casting apparatus includes a hermetically sealed chamber, wherein the chamber includes: a melt-heating portion to melt external uranium deposits, the melt-heating portion being tiltable to allow the resulting liquid molten material to be discharged to the outside, an ingot-forming portion to receive the molten material discharged from the melt-heating portion and to cool-solidify the molten material, and a salt-capturing portion provided on the melt-heating portion, to solidify a salt gas produced when the uranium deposits are molten, and thereby recover the salt gas, wherein the ingot-forming portion includes: a horizontal turn-table rotated by an operating means, and a plurality of molds mounted on the edge of the turn-table, each containing the molten material, which is then cooled.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: March 6, 2012
    Assignees: Korea Atomic Energy Research Institute, Korea Hydro & Nuclear Power
    Inventors: Yoon Sang Lee, Han Soo Lee
  • Patent number: 8128862
    Abstract: The blast furnace gas burning facility prevents a wet type dust collector from freezing under such conditions that the temperature of blast furnace gas does not exceed the freezing lower-limit temperature of the wet type dust collector. The blast furnace gas burning facility 1 burns blast furnace gas discharged from a blast furnace by supplying the gas to a combustor 2 after removing dust with a wet type dust collector 7 and compressing the gas with a compressor 8. A fuel-gas heating channel 12 is disposed between the outlet side of the compressor and the inlet side of the wet type dust collector. When the temperature of the blast furnace gas flowing into the wet type dust collector is lower than a lower limit temperature, a high-temperature, high-pressure gas compressed by the compressor is diverged and supplied into the inlet side of the wet type dust collector.
    Type: Grant
    Filed: July 4, 2008
    Date of Patent: March 6, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventor: Shoichi Harada
  • Patent number: 8100065
    Abstract: A dust discharging system for a blast furnace includes a dust collector for collecting flue dust from flue gas produced from the blast furnace, a first discharge conduit connected to the dust collector, a separator connected to the first discharge conduit for separating residual flue gas present in the flue dust, and an airtight tank disposed below the first discharge conduit to receive the flue dust in a dry state separated from the residual flue gas.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: January 24, 2012
    Assignee: China Steel Corporation
    Inventors: Shih-Hsien Liu, Ting Fu
  • Patent number: 8057734
    Abstract: Offgas containing carbon dioxide and carbon monoxide that is produced in the reduction of ores and other metal oxides in a reactor is treated to reduce its carbon dioxide content and is then contacted with metal oxide to reduce the oxidation state of the metal and oxidize carbon monoxide therein to carbon dioxide, following which the reduced metal is oxidized with steam to produce hydrogen that can be fed to the reactor.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: November 15, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond Francis Drnevich, Joseph Michael Schwartz, Minish Mahendra Shah, Dante Patrick Bonaquist
  • Patent number: 8043400
    Abstract: The Inventive System disclosed herein relates to an improved system for extracting metals from ore.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: October 25, 2011
    Inventors: Thomas E. Stephens, Vaughn K. Boyman, Joseph A Diaz, Christopher E. Gordon, Gerald Engdahl
  • Patent number: 7968045
    Abstract: An installation for production of the secondary steel based on scrap in which the scrap (10) is fed in a scrap preheater (2) through a charging device (1), is preheated there and, finally, is brought into a smelting unit (3) and is melted there with primary energy only, the process gases (19), which leave the smelting unit (3), are not used for directly preheating the scrap (10) but are rather used indirectly by heating a gaseous preheatable medium, e.g., air (18) or inert gas, whereby energetic, fluidic, and spatial decoupling of preheating and melting and of post-combustion and preheating is achieved.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: June 28, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventor: Matthias Meyn
  • Publication number: 20110030507
    Abstract: A process and an apparatus for producing liquid pig iron or liquid primary steel products from charge materials formed by iron ores and additions. The charge materials are subjected to a further reduction in a reducing zone (1) and are then fed to a smelting zone or a smelting unit (2), in particular a fusion gasifier, for smelting with the addition of carbon carriers and oxygen-containing gas to form a fixed bed. A CO- and H2-containing reduction gas is formed, which gas is introduced into the reducing zone converted there and drawn off as top gas. The hot top gas, laden with solid matter, after separation of the solids, is subjected at least to a dry coarse separation and at least parts of the hot solids segregated by the separation are returned into the smelting zone or the smelting unit (2) or the reducing unit (1). In addition, the top gas is treated in a further fine separation stage (13A).
    Type: Application
    Filed: January 30, 2009
    Publication date: February 10, 2011
    Inventors: Georg Aichinger, Thomas Eder, Hado Heckmann, Robert Millner, Johannes Leopold Schenk, Martin Schmidt, Kurt Wieder, Johann Wurm
  • Patent number: 7858021
    Abstract: A conveying system comprising elements for conveying lumpy, particularly hot, conveying stock and a cover for shielding the conveying stock. Disclosed are measures for inerting the conveying stock. A combined system encompasses a reduction plant for reducing oxides in a continuous process and processing unit for producing liquid metal in a discontinuous process. The reduction product is deliverable from the reduction plant to the processing unit. A method for coupling a reduction method used for reducing oxides in a continuous process and a method used for producing liquid metal in a discontinuous process. A reduction product from the reduction method is fed to the liquid metal production method for processing.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: December 28, 2010
    Assignee: Siemens Vai Metals Technologies GmbH & Co.
    Inventors: Harald Fischer, Ernst Oberndorfer, Hanspeter Ofner, Wilhelm Schiffer
  • Patent number: 7854786
    Abstract: Reduction process and relative plant for the production of metallic iron by means of the direct reduction of iron ore, in which a reduction shaft is connected to a source of reducing gas obtained from the gasification of coal. The process advantageously comprises a step in which a portion or all of the synthesis gas entering the plant circuit is processed to separate the methane from the rest of the components of said synthesis gas. The advantageous management of the extracted methane enables the entire reduction process to be optimized, making the efficiency of the process independent of the methane content in the original synthesis gas and making it possible to control the carbon content of the product more accurately and more easily.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: December 21, 2010
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Alessandro Martinis, Andrea Tavano, Barbara Franco
  • Patent number: 7678326
    Abstract: An apparatus for manufacturing fine particles includes a reactor; a first inlet part including at least one port introducing a reactive gas flow containing a fine particle source material; a second inlet part including at least one port introducing a diluting gas flow; a heater exciting the fine particle source material in the reactive gas flow; a first plate including through-holes which substantially equalize a flow rate of the reactive gas flow with respect to a cross section of a flow channel; a second plate including through-holes which substantially equalize a flow rate of the diluting gas flow with respect to a cross section of a flow channel; a gas exhaust port provided in a merging region where the reactive gas flow passed through the first plate and the diluting gas flow passed through the second plate are merged; and a collector which collects fine particles.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: March 16, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Isao Matsui
  • Patent number: 7648673
    Abstract: A process for denoxification of off-gases from annealing and pickling lines, providing for the off-gases from the pickling section to be heated and denoxified by selective catalytic reduction (SCR). In order to secure the meeting of lowest NOx values in the off-gas with the lowest possible expenditure, heat is supplied from the off-gases from the annealing furnace (1) to the off-gases from the pickling section (3) before the selective catalytic reduction (9).
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: January 19, 2010
    Assignee: Andritz AG
    Inventors: Ferdinand Reiter, Peter Van Gilst, Rodney Verkaart
  • Publication number: 20090309275
    Abstract: A direct smelting plant for producing molten metal from a metalliferous feed material using a molten bath based direct smelting process is disclosed. The plant includes a plurality of crane access zones that are outboard of a gas delivery main to enable solids injection lances to be removed from and replacement lances to be positioned in openings in a side wall of a direct smelting vessel. The plant also includes a plurality of crane access zones that are inboard of the gas delivery main to enable gas injection lances to be removed from and replacement lances to be positioned in openings in the side wall of the vessel.
    Type: Application
    Filed: March 1, 2007
    Publication date: December 17, 2009
    Inventor: Robert Loiacono
  • Publication number: 20090126533
    Abstract: For collecting fine particles from fume generated in the process of thermal cutting or welding of a metal material and solidifying them, a fume disposal system comprises a fume introducing chamber 25 which is connected to a cutting machine body through a suction duct 2 and into which suctioned fume is introduced; a bug filter 24 for separating and collecting fine particles from the fume introduced into the fume introducing chamber 25; a hopper 22 for storing the separated, collected fine particles; a screw conveyor for conveying the fine particles stored in the hopper 22 to a molding chamber; and a pressurizing device 38 for pressurizing the fine particles fed into the molding chamber to reduce the volume thereof.
    Type: Application
    Filed: August 28, 2006
    Publication date: May 21, 2009
    Inventors: Yoshihiro Yamaguchi, Satoshi Ohnishi, Takahiro Hata, Yukihiro Ishikuri
  • Patent number: 7470391
    Abstract: The producing unit for continuously producing metal microparticles formed of a multicomponent alloy accompanied by the generation of a byproduct gas through an early reaction of the formation of the metal particles comprises a first mixing unit for continuously supplying and mixing a plurality of solutions for conducting the early reaction, a second mixing unit for continuously supplying another solution to the reaction liquid containing the metal microparticles formed in the early reaction and for mixing the two solutions, to introduce dissimilar metal atoms into the crystal lattices of the metal microparticles, and a gas-liquid separation unit that is installed in a midway of the pipe which is made so as to have enough length to finish the early reaction, and which continuously passes the reaction liquid to the second mixing unit from the first mixing unit, and that continuously removes the byproduct gas generated with the proceeding of the early reaction.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: December 30, 2008
    Assignee: FUJIFILM Corporation
    Inventors: Fumiko Shiraishi, Yasunori Ichikawa, Koukichi Waki, Seiji Sugiyama
  • Patent number: 6767382
    Abstract: An apparatus for separating molten aluminium from a mixture of molten aluminium and aluminium dross includes a table for supporting an insulated crucible containing the mixture of molten aluminium and aluminium dross. A rotatable frame supports a plurality of tines which can be lowered into the mixture in the crucible for stirring the mixture. Vibration means are provided enabling simultaneous vibration of the crucible and stirring of the mixture. The tines cuts through the dross in a shearing action gently rolling the dross, mixing and tumbling it and causing the droplets of aluminium to coalesce. The aluminium droplets and particles in the dross coalesce to form larger droplets and gradually sink to the base of the crucible. A screening means is disposed to substantially surround the crucible when it is supported by the table, which includes a door to both allow and prevent access to the crucible.
    Type: Grant
    Filed: July 2, 2003
    Date of Patent: July 27, 2004
    Assignee: Mawar Malaysian Limited
    Inventors: Andreas Stratigos, Brendan O'Neill
  • Patent number: 6602322
    Abstract: An improved method and apparatus for recovering metal values from Electric Arc Furnace dust, particularly zinc and iron values, by mixing EAF dust and carbonaceous fines to form a particulate mixture; heating the mixture at a sufficient temperature and for a sufficient time to reduce and release volatile metals and alkali metals in a flue gas; collecting the released metals, and removing the metal values from the process as product.
    Type: Grant
    Filed: September 1, 2001
    Date of Patent: August 5, 2003
    Assignee: Midrex Technologies, Inc.
    Inventor: James M. McClelland, Jr.
  • Patent number: 6585798
    Abstract: A smelting reduction apparatus which separates exhaust gas, which is exhausted from a melter-gasifier or a fluidized bed reactor, into dusts and reducing gas to supply them to each fluidized bed reactor respectively is disclosed, in which the smelting reduction apparatus includes a three-stage type fluidized bed reactor, a melter-gasifier for manufacturing molten pig iron by finally reducing the fine iron ores of which reaction is finished in a final fluidized bed reactor, and a dust separating device, which performs separation of exhausted gas from the melter-gasifier into dusts and reducing gas, so as to supply the separated reducing gas to a lower part of the final fluidized bed reactor, dusts having a larger particle sizes in the separated dusts to the melter-gasifier again, and fine dusts having a smaller particle sizes in the separated dusts to an upper part of a gas distributor of the final fluidized bed reactor.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: July 1, 2003
    Assignees: Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & Technology
    Inventors: Nag-Joon Choi, Sun-Kwang Jeong, Hang-Goo Kim, Heung-Won Kang, Hauzenberger Franz
  • Patent number: 6491738
    Abstract: A two-stage fluidized bed reducing apparatus and a reducing method for fine iron ore of a wide particle size distribution with an increased degree of utilization of the reducing gas. Fine iron particles dropping through the holes of a gas distributor can be recycled into the fluidized bed furnace, thereby preventing an impediment of the reducing gas flow due to abnormal defluidizing or channeling. A first fluidized bed furnace dries, pre-heats and pre-reduces the fine iron ore, and a second fluidized bed furnace finally reduces the pre-reduced iron ore. Downstream of the respective fluidized beds are installed intermediate hoppers and gas/solid sealing valves. Thus, the fine iron ore particles which drop through the holes of gas distributors during the abnormal operation are recycled to the furnaces. Accordingly, the gas flow is not impeded.
    Type: Grant
    Filed: February 20, 2001
    Date of Patent: December 10, 2002
    Assignees: Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & Technology, Voest-Alpine Industrieanlagenbau GmbH
    Inventors: Il Ock Lee, Hang Goo Kim, Uoo Chang Jung, Nag Joon Choi
  • Patent number: 6379421
    Abstract: The present invention relates to a method and apparatus for separating undesired toxic metals, such as Zn, Pb and Cd, from iron-containing materials by: sintering a mixture of such materials (typically including EAF dust and mill scale) with carbonaceous particles to form sturdy sinter lumps; preheating such lumps in a non-reducing atmosphere, if needed, to achieve an elevated temperature generally above the vaporization temperature of the undesired metals, but below the sticking temperature of iron-containing lumps (which is typically below the vaporization temperatures of such undesired metals in their oxide form), feeding the lumps at such elevated temperature into a reduction reactor; flowing hot reducing gas through lumps to volatilize undesired reduced metals and carry the volatilized metals out of reduction reactor leaving the iron-containing lumps largely stripped of the undesired metals and ready for discharge and safe and/or useful disposal or re-use, and finally cooling the off gas from the reactor
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: April 30, 2002
    Assignee: Hylsa S.A. de C.V.
    Inventors: Mario Alberto Salinas-Fernández, Maria Teresa Guerra-Reyes, José Mariá Eloy Aparicio-Arranz, Juan Antonio Villarreal-Treviño, Miguel Angel Pedroza-Contreras
  • Publication number: 20020011133
    Abstract: A method of processing flue dust that contains one or more compounds from a first group of zinc, lead and cadmium compounds, and contains iron compounds, involves heating the flue dust to cause a substantial portion of one or more of the compounds of the first group to become gas-borne. A carbonaceous material is introduced to the remaining flue dust, and the flue dust/carbonaceous material mixture is heated to cause a substantial portion of the remaining compounds from the first group to become gas-borne while retaining a substantial portion of the iron in a non-gas-borne condition. The gas-borne compounds are separated from the non-gas-borne compounds.
    Type: Application
    Filed: June 19, 2001
    Publication date: January 31, 2002
    Inventors: Deane A. Horne, Dennis W. Coolidge
  • Patent number: 6235082
    Abstract: With a method for producing liquid metal from charging substances containing ore and of fluxes, the ore is directly reduced to sponge metal in at least one reduction zone (5, 7, 8), the sponge metal is melted along with fluxes in a melt-down gasifying zone (11) under the supply of carbon carriers and an oxygen-containing gas. A CO- and H2-containing process gas serving as a reducing gas is produced, fed into the reduction zone (5, 7, 8), reacted there, and subsequently withdrawn, wherein slagforming fluxes, in particular calcium carbonate, dolomite etc., gas are calcined by the process gas in a calcining zone (26′) that is separate from the reduction zone (5, 7, 8) and melt-down zone (11). To be able to employ slagforming fluxes of any desired grain and without disturbances of the reduction process, the calcining zone (26′) is connected in parallel to the reduction zone (5, 7, 8) with respect to the material flow and the calcined fluxes are fed into the melter gasifier (10) directly.
    Type: Grant
    Filed: May 24, 1998
    Date of Patent: May 22, 2001
    Assignees: Voest-Alpine Industrieanlagenbau GmbH, Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & Technology
    Inventors: Werner Leopold Kepplinger, Johann Wurm, Johannes-Leopold Schenk
  • Patent number: 6224650
    Abstract: An apparatus for manufacturing molten iron by using a calcination furnace, and a manufacturing method therefor are disclosed. A high temperature reducing gas (1000 to 1100° C.) from a melter gasifier is used as a calcination heat in a calcination furnace so as to cool the high temperature reducing gas to the optimum reduction temperature (800 to 850° C.), and so as to supply the cooled reducing gas to a shaft furnace, whereby the manufacture of the molten iron can be efficiently carried out, and a high thermal efficiency is realized even without a separate gas cooling device. Therefore, a separate cooling device for cooling the hot reducing gas of the melter gasifier is not required. Further, the hot reducing gas is naturally cooled at the calcination furnace, and therefore, the thermal efficiency of the hot reducing gas of the melter gasifier is maximized. Further, a separate water-using cooler and a separate compressor are omitted, and therefore, the molten iron manufacturing facility is simplified.
    Type: Grant
    Filed: January 4, 1999
    Date of Patent: May 1, 2001
    Assignee: Pohang Iron & Steel Co., Ltd.
    Inventors: Sang Deok Lee, Young Chae Jung, Yoon Chul Park
  • Patent number: 6051182
    Abstract: A separator for use in a direct reduction reactor comprises an elongated tubular housing having a cooling chamber for receiving a cooling medium for cooling the internal wall surface of the separator contacted by metallized iron fines.
    Type: Grant
    Filed: January 21, 1998
    Date of Patent: April 18, 2000
    Assignee: Brifer International Ltd.
    Inventors: Wolfgang A. Albarran, Adersido De Jesus Gomez, Oscar G. Dam
  • Patent number: 6042776
    Abstract: A method for recovering zinc oxide comprises the steps of: agglomerating a dust; charging the agglomerate to a molten iron in a melting furnace; collecting a dust generated from the melting furnace; recycling a part of the collected dust and recovering another part of the collected dust. An apparatus for recovering zinc oxide comprises: an agglomeration unit for agglomerating a dust containing iron oxide and zinc oxide; a melting furnace for accepting the agglomerate and for holding the molten iron for reducing the dust; and at least two units of dust collector for collecting the dust containing zinc oxide generated from the melting furnace.
    Type: Grant
    Filed: September 11, 1998
    Date of Patent: March 28, 2000
    Assignee: NKK Corporation
    Inventors: Shinichi Isozaki, Noboru Sato, Masayuki Watanabe
  • Patent number: 6030432
    Abstract: In a process for the reduction of fine ore by reducing gas in the fluidized bed method, the following characteristic features are realized in order to achieve a uniform and even degree of metallization at optimum utilization of the reducing gas and while minimizing the amount of reducing gas employed, that the fine ore is fractionated by aid of the reducing gas into at least two fractions having different grain size distributions, that each fraction is reduced by the reducing gas in a separate fluidized bed, wherein the reducing gas maintains a first fluidized bed containing the coarse-grain fraction and separates the fine-grain fraction from the same, is accelerated together with the fine-grain fraction, subsequently under pressure release forms a further fluidized bed, into which it is continuously injected in a radially symmetrical manner and from below, and wherein, furthermore, secondary reducing gas additionally is directly injected into the further fluidized bed in a radially symmetrical manner, and th
    Type: Grant
    Filed: November 17, 1997
    Date of Patent: February 29, 2000
    Assignees: Voest-Alpine Industrieanlagenbau GmbH, Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & Technology Incorporated Foundation
    Inventors: Werner Leopold Kepplinger, Felix Wallner, Johannes-Leopold Schnek, Udo Gennari, Il-Ock Lee, Yong-Ha Kim, Gyu-Dae Park
  • Patent number: 5961812
    Abstract: A process for changing spent anodes while recovering the majority of the gaseous compounds evolved by the spent anodes and by the bath crust removed from the electrolytic pots during the cooling phase uses an effluent-collection device for electrolytic pots. A device for collecting gaseous effluents from pots for the production of aluminum by igneous electrolysis allows the recovery of the gaseous compounds evolved by the spent anodes and by the crust which they contain during the replacement and cooling of these anodes and this crust. The device preferably includes a degassing and cooling container located at one of the ends of the hooding device of the pots. The container can be made to communicate with the suction produced by the gas collection device.
    Type: Grant
    Filed: October 23, 1997
    Date of Patent: October 5, 1999
    Assignee: Aluminium Pechiney
    Inventors: Gilbert Bouzat, Pierre Personnet
  • Patent number: 5879618
    Abstract: An apparatus for treating fine ore in which fine ore is dried by aid of a hot drying gas flowing around the ore particles. After having flown around the ore particles, the drying gas is purified while releasing entrained dust ore particles. The dust ore particles are collected and admixed to the dried fine ore. In order to avoid process disturbances in the further processing of fine ore due to excessive portions of dust ore particles present without the fine ore, drying is effected in the whirl-bed method under simultaneous wind-screening of the fine ore. The drying gas is passed through the fine ore under formation of a whirl bed and the speed of the drying gas is fixed at a rate at which entraining of dust ore particles having dimensions below a predetermined dimension is effected. The dust ore particles entrained in the drying gas are separated, collected and admixed to the dried fine ore in dosed amounts. The apparatus includes a fine ore whirl-bed drying means including a drying-gas feeding means.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: March 9, 1999
    Assignees: Voest-Alpine Industrieanlagenbau GmbH, Brifer International Ltd.
    Inventors: Ernst Oberndorfer, Gero Tessmer, Rudolf Weidinger, Roy Hubert Whipp, Jr.
  • Patent number: 5853453
    Abstract: In a method of processing iron-containing metallurgical residual substances, offgases containing iron-containing particles are washed out in a wet process and separated in the form of sludge. The sludge is then dehydrated and agglomerated; subsequently, the agglomerates are recycled into an iron melt production process. To recover the iron contained in the sludge, the agglomerates are passed exclusively into a refining stage of the steel production process. The present method may be used in a steel production process which produces steel from pig iron, as well as optionally from scrap and/or iron ore and/or sponge iron. The refining stage is performed using an oxygen blowing process.
    Type: Grant
    Filed: December 30, 1996
    Date of Patent: December 29, 1998
    Assignee: Voest-Alpine Industrieanlagenbau GmbH
    Inventors: Johann Lehner, Gunter Schrey
  • Patent number: 5787108
    Abstract: An exhaust device to suck in the fumes in an electric arc furnace (11) fed either by direct or alternating current. The furnace (11) comprises a crown (20) with at least one aperture (19) to introduce and position the electrodes (12) associated with a cupola, in a vertically raised position, which surrounds the electrodes (12) partially in a vertical direction. The cupola is smaller in diameter than the crown (20), there being included a fourth hole connected to the discharge pipe for the fumes (14). The cupola functions as a decantation chamber (13) substantially cylindrical in shape. The cupola functioning as a decantation chamber (13) including at its upper part a conduit (15) to discharge the fumes projecting tangentially and connecting the cupola functioning as a decantation chamber (13) to the discharge pipe (14), placed at the side of the cupola (13).
    Type: Grant
    Filed: April 17, 1997
    Date of Patent: July 28, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Milorad Pavlicevic, Peter Tishchenko, Alfredo Poloni, Angelico Della Negra
  • Patent number: 5762682
    Abstract: In steel-making, there are conflicting processing requirements at different stages of the process. The method and apparatus of the invention creates different processing conditions at different stages of the process. Molten ferrous material (2) is stirred by bubbling a gas therethrough. A refractory ring (10) is first partially immersed in the molten steel within a substantially slag free portion of the surface of the molten ferrous metal to form a bounded substantially slag-free area. The molten steel is then heated by the introduction of exothermically reacting heating agents such as aluminium and oxygen through an oxygen gas line (7) and an aluminium delivery tube (9), respectively. The refractory ring (10) is then removed from the molten steel when the steel has reached a predetermined temperature and air is then excluded from the volume above the molten steel by placing a hood (16) over the ladle containing the molten steel. Sulphur is then removed from the steel.
    Type: Grant
    Filed: August 21, 1995
    Date of Patent: June 9, 1998
    Assignee: Vacmetal Limited
    Inventor: John Rushe
  • Patent number: 5529291
    Abstract: A method and apparatus for producing direct reduced iron from iron oxide fines. The iron oxide raw material is conducted through a series of circulating fluidizable beds in which the fluidizing gas is a strong reducing gas mixture, which allows intimate contact between the fines and the reducing gas to facilitate the direct reduction of the iron oxide fines to metallized iron.
    Type: Grant
    Filed: March 7, 1995
    Date of Patent: June 25, 1996
    Assignee: Midrex International B.V. Rotterdam, Zurich Branch
    Inventor: David C. Meissner
  • Patent number: 5527019
    Abstract: The invention relates to a device and a method for cleaning a filter (7) disposed between a chamber contaminated with particles and a pump station. Herein a feedline (21) for oxygen or for an oxygen/inert gas mixture to the filter (7) is provided which is equipped with an arrangement (11) influencing the flow of gas. Moreover, the device has a drainage (20) for gaseous reaction products and, if necessary, inert gas from the filter (7), which is provided with an arrangement (15) influencing the throughflow of this gas.
    Type: Grant
    Filed: December 19, 1991
    Date of Patent: June 18, 1996
    Assignee: Leybold Aktiengesellschaft
    Inventor: Wolfgang Schwarz
  • Patent number: 5489085
    Abstract: In a filter dust melting furnace, the waste gases occurring in the interior (9) of the furnace are conducted outward through a waste-gas line (5) in the furnace top. Provided in the course of the waste-gas line is a quench (20) for the abrupt cooling of the waste gas by cold quenching air acting on it. To prevent deposits in the waste-gas line, the quench (6) is arranged in the section of the waste-gas line (5) which directly adjoins the furnace vessel (1) and extends essentially vertically, and means are provided for cooling the quench and the section of the waste-gas line (5) located downstream after the quench.
    Type: Grant
    Filed: January 10, 1995
    Date of Patent: February 6, 1996
    Assignee: ABB Gadelius KK
    Inventors: Hans Ammon, Jurgen Balg, Markus Pfister
  • Patent number: 5437705
    Abstract: A process and device for recovering cadmium and nickel metals from Ni-Cd battery and processing scrap material containing nickel, cadmium, iron and other substances are disclosed. The process includes depositing the scrap material in a furnace and adding an effective amount of an oxygen getter in the furnace to prevent oxide formation. Argon or nitrogen gas is introduced and maintained in the atmosphere of the furnace. The furnace is then heated for an effective period of time to evaporate free water. The temperature of the furnace is then increased and maintained to approximately 500.degree.-800.degree. C. for an effective period of time to volatilize molecular water and non-metallic substances. The temperature of the furnace is then further raised to greater than approximately 900.degree. C. for an effective period of time to vaporize cadmium from the scrap material.
    Type: Grant
    Filed: September 7, 1994
    Date of Patent: August 1, 1995
    Assignee: Eveready Battery Company, Inc.
    Inventors: Ralph J. DeLisle, Harold E. Martin, Amos Wilkerson
  • Patent number: 5386974
    Abstract: A method for treating gases and solids in a fluid bed, the fluid bed reactor substantially comprising, regarded downstream, a mixing chamber, a riser pipe and a cyclone with a solids return pipe to the mixing chamber, the gases being introduced into the mixing chamber at a gas rate immediately before the inlet port of the mixing chamber of more than 35 m/sec.
    Type: Grant
    Filed: May 10, 1993
    Date of Patent: February 7, 1995
    Assignees: Hismelt Corporation Pty Limited, A. Ahlstrom Corporation
    Inventors: Gregory J. Hardie, John M. Ganser, Ian D. Webb, Timo Hyppanen, Kari Myohanen, Ismo Nopanen
  • Patent number: 5382413
    Abstract: A reactor provided with a gas-safety device/module therefor comprises (i) a reaction vessel having an open upper end, (ii) demisting means engaging and at least partially closing off the open upper end of such reaction vessel, and situated to traverse the path of direction of a gas stream, e.g., hydrogen, evolving from a reaction conducted within such reaction vessel, and (iii) inlet means intermediate such open upper end of the reaction vessel and the demisting means (ii) for charging a stream of air into the reaction vessel, such inlet means (iii) being adopted to charge an amount of air into the reaction vessel such as to maintain the composition of any air/evolved gas mixture below the ignition/explosive limits thereof.
    Type: Grant
    Filed: January 21, 1993
    Date of Patent: January 17, 1995
    Assignee: Elf Atochem S.A.
    Inventor: Rene Clair
  • Patent number: 5374298
    Abstract: There is disclosed a copper smelting process. At first, blister copper is produced in a blister copper-producing facility. Then, the blister copper is caused to flow through blister copper launders into one of anode furnaces, and refined into copper of higher quality in the anode furnace. In the refining operation at the anode furnace, the receiving step and the oxidizing step are carried out at least partly in an overlapping fashion.
    Type: Grant
    Filed: March 31, 1993
    Date of Patent: December 20, 1994
    Assignee: Mitsubishi Materials Corporation
    Inventors: Moto Goto, Nobuo Kikumoto, Osamu Iida
  • Patent number: 5259863
    Abstract: A garbage incinerator is provided with a system for collecting the grate ash, the boiler ash and the fly ash resulting from the incineration and the collected residue is fed to a melting furnace from which the metal and metal compounds are recovered in the form of a metal-enriched melt and a slag which can be granulated and used in highway construction or the like since it is completely glassy. The metal-enriched melt can also be treated to recover metals therefrom.
    Type: Grant
    Filed: May 22, 1992
    Date of Patent: November 9, 1993
    Assignee: Deutsche Babcock Anlagen GmbH
    Inventors: Deitmar Schneider, Klaus Horch